White Rodgers ACM1400, ACB1000, ACM1600, ACB1600, ACM2000 User Manual

...
Air Filter Compartment
Model Number
ACM/ACB
With Media Filter ACM1000 ACM1400 ACM1600 ACM2000
No Media Filter ACB1000 ACB1400 ACB1600 ACB2000
OWNER’S MANUAL
• Operation
• Technical Repair Guide
• Repair and Upgrade Parts
Please read and familiarize yourself with the contents of this manual before installing, operating or performing maintenance on the unit.
White-Rodgers is a division
of Emerson Electric Co.
www.white-rodgers.com
Printed In U.S.A.
PART NO. 37-6383A
Replaces 846-2032-B
0206
INTRODUCTION
The White-Rodgers Air Cleaner Compartment comes com­plete with a 5 media furnace air filter. This filter must be changed every three months to maintain efficiency of the filter and furnace system. For maximum efficiency, the compart­ment can be upgraded to a White-Rodgers Electronic Air Cleaner.
Please read instructions before installing and using the Air Filter Compartment.
! CAUTION
The fiber filter used in this cabinet for air cleaning must be replaced every 90 days. Your heating and cooling efficiency will decrease due to insufficient air flow when filter becomes dirty.
! WARNING
Do not attempt installation of this unit unless you are familiar with the necessary tools, equipment, and potential hazards.
Installation should be performed only by a qualified service provider.
Failure to do so could result in reduced performance of the unit, serious personal injury or death.
GUARANTEE
White-Rodgers will not assume any responsibility for component failures due to incorrect installation procedures.
RULES FOR SAFE INSTALLATION
AND OPERATION
1. Read the Owners Manual and the Rules for Safe Operation carefully. Failure to follow these rules and instructions could cause a malfunction of filter or unsatisfactory service.
! WARNING
Installation of this unit must comply with local electric codes or other applicable codes.
Review and understand local codes prior to installation.
! WARNING
Before installing or servicing, always shut off electricity. This will prevent any electrical shocks.
2. Follow a regular service and maintenance schedule for efficient operation.
TABLE OF CONTENTS
Rules for Safe Installation and Operation ............2
How the Air Filter Works ......................................3
Construction of the Air Filter Compartment .........3
Preinstallation.......................................................4
Installation ............................................................ 6
Maintenance.........................................................7
Repair and Upgrade Parts ................................... 7
DID YOU GET THE RIGHT SIZE
AIR FILTER COMPARTMENT
Model ACB & ACM1000 are designed for heating or
cooling blowers delivering 600 to 1200 cubic feet of air per minute (cfm.)
Model ACB & ACM1400 are designed for heating or cooling blowers delivering 1000 to 1600 cfm.
Model ACB & ACM1600 are designed for heating or cooling blowers delivering 1200 to 1800 cfm.
Model ACB & ACM2000 are designed for heating or cooling blowers delivering 1600 to 2200 cfm.
Before installing the filter, make sure you have selected the proper size unit for your heating and cooling system requirements. See specifications on page 4.
BASIC TOOLS REQUIRED
Tin Snip Screwdriver Rule or Tape Measure Drill
2
HOW THE AIR FILTER WORKS
5" FILTER
Dirty air flows through your return air ducts and enters the compartment where particles (hair, lint, etc.) are removed by the filter. See figure 1.
Filtered air re-enters to the supply duct system of your building.
DIRTY AIR IN
CONSTRUCTION OF THE AIR FILTER COMPARTMENT
Not only is your air filter compartment easy to install, it is also easy to maintain. Its basic components, and their functions, are as follows: (See Figure 2)
Air Filter Compartment- mounts to existing duct work and
houses the filters or optional electronic air cleaner cells.
NOTE: To upgrade your air filter compartment with a high efficiency Electronic Air Cleaner, use the ACR (Air Cleaner Retrofit) Kit for your model. See page 7 for details.
5 Filter - collects dust, dirt and other particles.
AIR FILTER COMPARTMENT
FILTERED AIR OUT
Figure 1
5" FILTER
DOOR
Figure 2
3
PREINSTALLATION
LOCATING THE AIR FILTER
Your air filter must be mounted in the return air duct of a central forced-air system, on the air entering side of your furnace. (See Figure 3 for example.)
Select a location that meets the following:
1. The face of the filter will be at a right angle to the air stream.
2. Allow 25 of clearance in front of the air filter compart­ment door to permit removal of filters.
See figure 4 for complete compartment dimen­sions.
3. The air filter is not to be placed in the discharge of either the heating or cooling unit.
4. IMPORTANT: If atomizing spray type humidifier is used, it must be installed downstream from the air filter.
If furnace opening cannot be enlarged to required size, a transition sheet metal section must be used. Transition must be planned for each job. Reduction should not be more than 4 inches per linear foot, approximately 20 angular degrees (Figure 3).
AIR FLOW
FURNACE
OPENING
FURNACE
NOT TO EXCEED 20
AIR CLEANER
TRANSITION SECTION (IF NEEDED)
Figure 3
6 7/8
THIS CABINET
CAN ACCEPT ELECTRONIC
AIR CLEANER
OPTION
(SEE PAGE 7)
AIR FLOW
AIR CLEANER OPENING
DUCTWORK
D
C
B
A
E
Model No. A B C D E
ACB/ACM1000 20-1/4 12-5/8 13-9/16 16-7/16 19-1/16 ACB/ACM1400 26-1/4 23-5/8 13-9/16 16-7/16 19-1/16 ACB/ACM1600 20-1/4 12-5/8 17-3/4 20-5/8 23-3/8 ACB/ACM2000 26-1/4 23-5/8 17-3/4 20-5/8 23-3/8
Figure 4
4
TYPICAL MOUNTING POSITIONS
AIR FLOW
Figure 5
BASEMENT FURNACE (LOWBOY) (Figure 5)
Filter is mounted horizon­tally in return plenum, just above furnace.
AIR FLOW
Figure 6
COUNTERFLOW FURNACE (Figure 6)
Filter is mounted horizontally in return duct or plenum, just above furnace.
AIR FLOW
Figure 7
HIGHBOY FURNACE (Figure 7)
Side installation. Filter is mounted vertically, where return air enters side inlet of furnace.
HIGHBOY FURNACE (Figure 8)
Installation beneath furnace. Filter mounts horizontally, where return air enters from below. Raise furnace and in­stall beneath base.
AIR FLOW
AIR FLOW
HORIZONTAL FURNACE (Figure 10)
Figure 10
Filter is mounted vertically in the return duct near furnace.
LESS THAN 7 INCHES
FIGURE 9
OFFSET
AT LEAST 9 INCHES
OFFSET INSTALLATION (Figure 9)
Typical use of duct offset to match air filter opening. If duct connection to furnace allows less than nine
inches for mounting the air filter, shorten the lateral trunk, or attach an offset fitting to the elbow.
5
INSTALLATION
REMOVE OLD FILTER AND DISCARD
(Figure 11)
NOTE: This filter may be mounted in the furnace compart­ment.
CLEAN BLOWER COMPARTMENT
NOTE: The air filter cannot remove dirt from blower and ducts.
INSTALLATION
The following is a typical installation of the air filter on a “Highboy” furnace (Figure 7).
1. Place the air filter compartment on the floor. Stand it upright with the door facing you (Figure 2). If a horizontal installation is being planned, lay the com­partment on its side, this will help you to visualize the relative location of all parts.
2. Unscrew the knob, remove the door (by grasping top and pulling door away from compartment) and set it aside. Remove 5 filter. Set in a safe location until the compartment is installed.
3. Set the compartment next to the furnace (if possible) to match the opening in the compartment.
If the furnace opening cannot be enlarged, a transi­tion fitting should be used. (Figure 3).
The compartment can be attached directly (Figure
12), or a starting collar can first be fitted to the furnace inlet. A butt or slip joint can be used.
Securely attach the compartment to furnace inlet, using at least two of the mounting holes on each side of the compartment.
4. Using butt joint, attach duct work (normally an elbow) to the upstream side of air filter compartment. (Note the use of the sheet metal turning vanes inside the elbow to improve air distribution.) (Figure 13)
NOTE: An optional method of attaching duct work to the air filter cabinet is to modify the compartment (Figure 14) by bending the tabs outward at a 90° angle and attaching duct work to tabs.
Air Flow
Figure 11
Turning
Vanes
Figure 13
Transition Fittings
If the air duct does not fit the compartment opening, a transition fitting should be used. Gradual transitions are preferred for greatest efficiency. Not more than four inches per linear foot (approximately 20° angle) should be allowed (Figure 3).
5. Connect the vertical duct section to the elbow. Wedge a wood block between floor and elbow for support (Figure 15).
6. Seal all joints in the return air system downstream from the air filter with duct tape to prevent dust from entering the air stream. Tape is usually applied on the outside of ducts, but may also be applied on the inside, or both.
(Bend tabs outward at 90˚ angle)
7. With the air filter compartment installed, re-install 5
6
Optional method
Figure 14
filter and door. (Figure 2)
Vertical Section
Wood Block
FLOOR
CONDUIT
Tape All
Joints
DUCT
Figure 15
MAINTENANCE
! CAUTION
The fiber filter used in this compartment for air cleaning must be replaced every 90 days. Your heating and cooling efficiency will decrease due to insufficient air flow when filter becomes dirty.
For maximum efficiency, your air filter should be in­spected once a month and changed if dirt loading is heavy. When changing is required, the following proce­dure should be used:
REPAIR and UPGRADE PARTS
1
2
3
1
AIR CLEANER
Figure 16
1. Remove door from air filter compartment by unscrew­ing the knob.
2. Remove 5 filter and throw away.
3. Replace 5 filter by sliding it into the compartment. (Note direction of air flow.)
4. Replace door.
PARTS LIST FOR
AIR FILTER COMPARTMENT
When ordering repair parts, always give the following information as shown in this list.
1. The PART NUMBER
2. The PART DESCRIPTION
3. The MODEL NUMBER of the Air Filter Compart-
ment
UPGRADE!
ELECTRONIC AIR CLEANER KIT
Always order by “PART NUMBER” . . . Not by “ITEM NUMBER”
Part Number
Item
No. Description 1000 1400 1600 2000
1 Compartment & Door ACB1000 ACB1400 ACB1600 ACB2000 2 Filters 5” FR1000 FR1400 FR1600 FR2000 3 Screw, Fastener F870-0026 F870-0026 F870-0026 F870-0026
Description 1000 1400 1600 2000
Electronic Air Cleaner Retrofit Kit ACR1000 ACR1400 ACR1600 ACR2000
7
NOTICE TO CONSUMERS
White-Rodgers
Electronic Air Cleaner
Dear Consumer;
White-Rodgers would like to thank you for purchasing a White-Rodgers Electronic Air Cleaner or product containing a White-Rodgers Electronic Air Cleaner. Although White­Rodgers does not extend a warranty directly to consumers, White-Rodgers does extend a warranty to Wholesalers and Original Equipment Manufacturers who use White-Rodgers Products. To obtain more information about how your Wholesaler or Original Equipment Manufacturer’s warranty may benefit you, please contact your Wholesaler or Original Equipment Manufacturer.
Sincerely,
White-Rodgers
The Emerson logo is a trademark and service mark of Emerson Electric Co.
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