White Rodgers 36C03, 36C10, 36D34, 36C13 User Manual

36C03, 36C10, 36C13 and 36D34
Combination Gas Valves
(24 Volt, 120 Volt and .750 Volt Models)
INSTALLATION INSTRUCTIONS
Operator: Save these instructions for future use!
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.
DESCRIPTION
The 36C03, 36C13 and 36D34 complete gas controls combine into a single compact package the functions of 3­position gas cock, pressure regulator, 100% shut-off automatic pilot, and main operator. Separate models are available for use on 24 VAC, 120 VAC and .750 VDC systems. These controls can be mounted in any orienta­tion except upside down.
MODELS AVAILABLE
Model No. Voltage
36C03 36C03A 36C03U
36C13 36C13A 36C13U 36D34U
24 volts
120 volts
.750 volts
24 volts
120 volts .750 volts .750 volts
Gas
Nat. Nat. Nat.
LP LP LP
Nat./LP
Current
.23 Amp
.035 Amp
DC
.23 Amp
.035 Amp
DC DC
ECO
Terminals
O
N
OFF
PILOT
The 36C03 and 36C13 models are also available without pressure regulator as a Model 36C10.
The 36D34 model is limited to .750 VDC applications and is equipped with a "quick drop out" power unit for vented gas hearth products.
O
N
OT
OFF
IL
P
Pilot Gas Outlet:
Located at outlet end of the valve
Type of Gas
Suitable for all domestic heating gases
Pressure Rating: 1/2 lb. per sq. in. Pressure Regulator Adjust Range (Typical, See
Control Label):
Natural Gas: 2.5 to 5.0" W.C. LP Gas: 7.5 to 12" W.C.
Ambient Temperature: -40° to 175°F Thermocouple:
(24V & 120V types): Use W-R Type HO6 (.750V Quick Drop Out Power Unit for
36D34 models only): Use W-R Type H19E
Pilot Generator (.750 volt types):
Use W-R Type G01A-32
Mounting: Any position except upside-down
SPECIFICATIONS
PIPE SIZES/CAPACITIES
Capacity (BTU/hr) at
1” pressure drop across valve
Pipe Size
(inches)
1
⁄2” x 3⁄8”
1
⁄2” x 1⁄2”
1
⁄2” x 3⁄4”
3
⁄4” x 3⁄4”
Upright, 90° from upright or vertical
UPRIGHT
NOTE: Control shown may not be identical
Nat. Gas
(1000 BTU/cu. ft.,
64 Sp. Gr.)
100,000 230,000 230,000 280,000
LEFT OR RIGHT
to replacement control.
LP Gas
(2500 BTU/cu. ft.,
1.53 Sp. Gr.)
162,000 372,600 372,600 453,600
INLET BOSS UP OR DOWN
OFF
ON
www.white-rodgers.com
PART NO. 37-5781D
Replaces 37-5781C
0909
SPECIFICATIONS
DO NOT BEGIN INSTALLATION UNTIL YOU READ THE FOLLOWING PRECAUTIONS.
!
WARNING
1. Failure to turn off electric or main gas supply to heating system could cause personal in­jury and/or property damage by shock, gas suffocation, fire, and/or explosion.
2. Do not use this control on circuits exceeding specified voltage. Higher voltage will dam­age the control and may cause shock or fire hazard.
!
CAUTION
1. Do not short out terminals on gas valve or primary control to test. Short or incorrect wiring can cause equipment damage, prop­erty damage, and/or personal injury.
If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury or loss of life.
3. NEVER USE FLAME OR ANY KIND OF SPARK TO CHECK FOR GAS LEAKS–COULD CAUSE FIRE AND/OR EXPLOSION.
4. Do not use a control set for natural gas with LP gas, or a control set for LP gas with natural gas. Personal injury and/or property damage, gas suffocation, fire, and/or explo­sion may result.
2. This control is not intended for use in loca­tions where it may come in direct contact with water. Suitable protection must be pro­vided to shield the control from exposure to water (dripping, spraying, rain, etc.).
INSTALLATION
MAIN PIPING CONNECTIONS
NOTE
All piping must comply with local codes, ordinances, and/or national fuel gas codes.
1. Turn off electrical power to the system at the fuse box or circuit breaker. Also turn off the main gas supply.
2. If replacing an existing valve, disconnect all plumbing and electrical connections from the old control.
3. The control may be installed in any orientation except upside down. The arrow on the valve indicates the direction of gas flow through the control.
4. You should use new pipe that is properly chamfered, reamed, and free of burrs and chips. If you are using old pipe, be sure it is clean and free of rust, scale, burrs, chips, and old pipe joint compound.
5. Apply pipe joint compound (pipe dope) or teflon tape
that is approved for all gases, only to the male threads of the pipe joints. DO NOT apply com-
pound or teflon tape to the first two threads (see fig. 1 for typical piping connections).
6. If you are using a vise or open-end wrench to hold the valve while installing piping, do not tighten exces­sively, as this may damage the valve.
7. If additional clearance for the gas cock knob is re­quired when installing the new valve in an existing system, rotate the knob to the position between ON and OFF. Depress the knob while turning the valve. The knob will depress only while in this position.
8. See SYSTEM WIRING when making electrical con­nections. After all gas and electrical connections are completed, turn gas on and check for gas leaks with leak detection solution or soap suds. Bubbles forming indicate a leak. SHUT OFF GAS AND FIX ALL
LEAKS IMMEDIATELY.
2
INSTALLATION (cont’d)
Gas valve
terminal panel
Figure 4. Wiring for 36C03/36C13 (24 Volt)
TH TH-TR TR
Line
24 VAC
Hot
Transformer
Thermostat
High
limit
NOTE:
Always Include
A Drip Leg In Piping
Drop
Horizontal
3 in.
minimum
Piped Gas
Figure 1. Typical gas valve piping
Gas Valve
Supply
Horizontal
Riser
minimum
Drop
3 in.
Tubing Gas
Supply
Piped Gas
Supply
Gas Valve
minimum
Riser
3 in.
Gas Valve
PILOT GAS CONNECTION
Install fitting into pilot gas outlet (see fig. 2), turning until finger-tight. Insert clean, deburred tubing all the way through the fitting. While holding the tubing securely, slowly tighten fitting until you feel a slight "give". Tighten the fitting an additional 1 1/2 turns.
Pilot gas
outlet
Gas outlet
PILOT
Figure 2. Gas valve side view
PRESS
TAP
SYSTEM WIRING
CAUTION
!
To prevent electrical shock and/or equipment dam­age, disconnect electrical power to system at main fuse or circuit breaker box until installation is complete.
High Limit
Power
Unit
Figure 3. Wiring for 36C03U/36C13U/36D34U (.750 Volt)
Thermocouple
Connection
Figure 5. Wiring for Energy Cut-Off (E.C.O.) connection
Thermostat
TH TH-PG PG
Assembly
Lead
E.C.O. Terminals
White-Rodgers 36C Gas Valve
To Pilot
Generator
E.C.O. Device
on Appliance
NOTE
If appliance does not have any E.C.O. device, jumper E.C.O. terminals.
NOTE
All wiring should be installed in accordance with local and national electrical codes and ordinances.
Always check that the electrical power supply used agrees with the voltage and frequency shown on the gas control.
The typical wiring diagram shows only the terminal iden­tification and wiring hook up. Always refer to wiring instructions provided by Equipment Manufacturer for sys­tem hookup operation.
Line
Line voltage
operating
control
Gas valve
Figure 6. Wiring for 36C03A/36C13A (120 Volt)
High
limit
3
INSTALLATION (cont’d)
ENERGY CUT OFF (E.C.O.)
CONNECTION
A five-function valve uses the two E.C.O. terminals that are connected to the magnetic assembly where the thermo­couple connects to the 36C valve line interrupter.
Connect the leads from the E.C.O. terminals to the E.C.O. device on the furnace. Test the E.C.O. device for continu­ity. If there is no continuity, the power unit will not hold in. See figure 5.
If the furnace does not have an E.C.O. device, jumper the E.C.O. terminals on the valve with the jumper loead provided.
THERMOCOUPLE CONNECTION
(For .750 VDC (Special), 24 VAC and
120 VAC Models)
The thermocouple connection should be clean to ensure good electrical contact.
Run the thermocouple nut into the power unit tapping as far as possible by hand. Then use a small wrench to set the nut with a 1/4 to 1/2 additional turn. Do not over-
tighten.
PILOT GAS ADJUSTMENT
If the pilot flame is low and does not engulf the bulb of the mercury flame sensor, the system will not energize the main valve. If pilot gas pressure is too high, gas will sputter past the ignition electrode, and may not ignite. High pilot gas pressure may also cause the flame to lift off the burner, causing the flame sensor bulb to sense "low" heat.
To adjust the pilot gas pressure, remove the cover screw (see fig. 7). To REDUCE pilot pressure, turn the pilot adjust screw (beneath the cover screw) clockwise. To INCREASE pilot pressure, turn the pilot adjust screw counterclockwise. Replace and tighten cover screw.
Pilot adjust
cover screw
Gasket
Pilot adjust screw
PILOT GENERATOR CONNECTION
(For .750 VDC Models)
Be sure the pilot generator is completely engaged into the pilot burner.
Be sure that the two terminals from the pilot generator are securely tightened beneath the proper screws on the valve.
Connect the power unit lead to the high limit and the high limit to the TH-PG terminal.
Figure 7. Pilot gas adjustment
PRESSURE REGULATOR
ADJUSTMENT
The pressure regulator has been factory adjusted (see control for specific setting). Although additional adjust­ments will not normally be necessary, you may adjust the regulator. Do not force the adjusting screw beyond the
limits that it can easily be adjusted.
1. Energize valve to ignite main burner.
2. Remove "Reg. Adj." cover screw (see fig. 8).
3. To DECREASE outlet pressure, turn the adjusting screw (beneath the cover screw) counterclockwise. To INCREASE outlet pressure, turn the adjusting screw clockwise.
4. Replace the cover screw. Cycle the valve two or three times to verify regulator setting.
Regulator adjusting
cover screw
O
N
T
O L
I P
F
F
O
Pilot adjust
cover screw
Figure 8. Pressure regulator adjustment
4
PILOT LIGHTING INSTRUCTIONS
AND PRECAUTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
!
WARNING
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot that must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING, smell all around the appliance area
for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
FOR YOUR SAFETY
"WHAT TO DO IF YOU SMELL GAS"
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
LIGHTING INSTRUCTIONS
1. STOP! Read the precautionary information above.
2. Set the thermostat to lowest setting.
3. Turn off all electrical power to the appliance.
4. Depress gas control knob slightly and turn clockwise to OFF (see fig. 9). If knob is in ON, turn clockwise to PILOT, then depress knob slightly and turn clockwise to OFF.
ON
T
F
F
O
PILO
NOTE: Knob cannot be turned from PILOT to OFF unless knob is depressed slightly. Do not use tools or excessive force.
5. Wait fifteen (15) minutes to clear out any gas. If you then smell gas, STOP! Follow B in the precautionary informa­tion above. If you don't smell gas, go to next step.
6. Remove the pilot access panel(s) located under the gas control unit.
Gas Control
Knob
36C Series
Immediately call you gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand, don't try to repair it; call a qualified service techni­cian. Force or attempted repair may result in a fire of explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.
7. Find pilot - follow small metal tubes from gas control.
PILOT
THERMO-
BURNER
COUPLE
8. Turn knob on gas control counterclockwise to PILOT.
9. Depress control knob all the way and hold in. Immediately light the pilot with a match. Continue to hold the control knob down for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 4, 5, 8, and 9.
If knob does not pop up when released, turn clockwise to OFF, stop and immediately call your service technician or gas supplier.
If the pilot will not stay lit after several tries, turn the gas control knob to OFF and call your service technician or gas supplier.
10.Replace pilot access panel(s).
11.Turn gas control knob counterclockwise to ON.
12.Turn on all electrical power to the appliance.
13.Set thermostat to desired setting.
TO TURN OFF GAS TO APPLIANCE
1. Set the thermostat to lowest setting.
2. Turn off all electrical power to the appliance if service is to be performed.
Indicator
Figure 9. Gas Cock Knob
3. Turn gas control knob clockwise to PILOT.
4. Depress gas control knob slightly and turn clockwise to
OFF. Do not use tools or excessive force.
OFF
PILOT
ON
Gas cock
knob
5
NOTES
6
NOTES
7
White-Rodgers is a division
of Emerson Electric Co.
The Emerson logo is a trademark and a service mark of Emerson Electric Co.
www.white-rodgers.com
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