White Rodgers 36C01 User Manual

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36C01
WHITE-RODGERS
Combination Gas Valves
(24 Volt and 120 Volt Models)
INSTALLATION INSTRUCTIONS
Operator: Save these instructions for future use!
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.
DESCRIPTION
This multi-function gas controls combines into a single compact package the functions of 3-position gas cock, a main gas valve and a pressure regulator. The pilot outlet is plugged, but will accept a 1⁄4” pilot line connection. This control can be mounted in any orientation except upside down.
To permit replacement of a variety of valve sizes, this control is furnished with three reducer bushings (two 3⁄4” to
⁄2” and one 1⁄2” to 3⁄8”). Also included is a conversion kit
which allows this valve to be used at regulator settings of
4.2” W.C. to 11.0” W.C.
ON
OFF
PILOT
MODELS AVAILABLE
Model No. Voltage
36C01
36C01A
24 volts
120 volts
Gas
Nat. Nat.
Current
.23 Amp
.035 Amp
Electrical Rating:
24 VAC, 60 Hz., 23A
Pilot Gas Outlet:
Located at outlet end of the valve
Type of Gas:
Suitable for all domestic heating gases
Pressure Regulator Setting:
Adjustable from 21⁄2 to 5” W.C. (Factory adjusted for 3.5” W.C.
Pressure Rating:1⁄2 lb. per sq. in. Ambient Temperature: -40° to 175°F Mounting: Any position except upside-down
1
2” x 3⁄8
1
2” x 1⁄2
1
2” x 3⁄4
3
4” x 3⁄4
SPECIFICATIONS
CAPACITY (IN BTU PER HOUR)
NATURAL GAS
(1000 Btu/Cu. Ft.
0.64 Sp. Gr.)
100,000 230,000 230,000 280,000
Upright, 90° from upright or vertical
UPRIGHT
LEFT OR RIGHT
LP GAS
(2500 Btu/Cu. Ft.
1.53 Sp. Gr.)
162,000 372,600 372,600 453,600
INLET BOSS UP OR DOWN
OFF
ON
WHITE-RODGERS DIVISION
EMERSON ELECTRIC CO. 9797 REAVIS ROAD ST. LOUIS, MISSOURI 63123-5398
Printed in U.S.A.
NOTE: Control shown may not be identical to replacement control.
PART NO. 37-5870B
Replaces 37-5870A
9947
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PRECAUTIONS
DO NOT BEGIN INSTALLATION UNTIL YOU READ THE FOLLOWING PRECAUTIONS.
!
WARNING
1. Failure to turn off electric or main gas supply to heating system could cause personal in­jury and/or property damage by shock, gas suffocation, fire, and/or explosion.
2. Do not use this control on circuits exceeding specified voltage. Higher voltage will dam­age the control and may cause shock or fire hazard.
3. NEVER USE FLAME OR ANY KIND OF SPARK TO CHECK FOR GAS LEAKS–COULD CAUSE FIRE AND/OR EXPLOSION.
!
CAUTION
1. Do not short out terminals on gas valve or primary control to test. Short or incorrect wiring can cause equipment damage, prop­erty damage, and/or personal injury.
If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury or loss of life.
4. DO NOT USE WIRE JUMPER on pilot sys­tems, such as standing pilot, proven pilot, or spark-to-pilot ignition–a fire and/or explo­sion may result.
5. Do not use a control set for natural gas with LP gas, or a control set for LP gas with natural gas. Personal injury and/or property damage, gas suffocation, fire, and/or explo­sion may result.
2. This control is not intended for use in loca­tions where it may come in direct contact with water. Suitable protection must be pro­vided to shield the control from exposure to water (dripping, spraying, rain, etc.).
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MAIN PIPING CONNECTIONS
Horizontal
Drop
Piped Gas
Supply
Gas Valve
3 in.
minimum
Gas Valve
Riser
Piped Gas
Supply
3 in.
minimum
Drop
Horizontal
Riser
Gas Valve
Tubing Gas
Supply
3 in.
minimum
NOTE:
Always Include
A Drip Leg In Piping
Figure 1. Typical gas valve piping
NOTE
All piping must comply with local codes, ordinances, and/or national fuel gas codes.
1. Turn off electrical power to the system at the fuse box or circuit breaker. Also turn off the main gas supply.
2. If replacing an existing valve, disconnect all plumbing and electrical connections from the old control.
3. The control may be installed in any orientation except upside down. The arrow on the valve indicates the direction of gas flow through the control.
4. You should use new pipe that is properly chamfered, reamed, and free of burrs and chips. If you are using old pipe, be sure it is clean and free of rust, scale, burrs, chips, and old pipe joint compound.
5. Apply pipe joint compound (pipe dope) or teflon tape
that is approved for all gases, only to the male threads of the pipe joints. DO NOT apply com-
pound or teflon tape to the first two threads (see fig. 1 for typical piping connections).
6. If you are using a vise or open-end wrench to hold the valve while installing piping, do not tighten exces­sively, as this may damage the valve.
7. If additional clearance for the gas cock knob is re­quired when installing the new valve in an existing system, rotate the knob to the position between ON and OFF. Depress the knob while turning the valve. The knob will depress only while in this position.
8. See SYSTEM WIRING when making electrical con- nections. After all gas and electrical connections are completed, turn gas on and check for gas leaks with leak detection solution or soap suds. Bubbles forming indicate a leak. SHUT OFF GAS AND FIX ALL
LEAKS IMMEDIATELY.
Pilot gas
outlet
Gas outlet
PILOT
INSTALLATION
PRESS
TAP
Install fitting into pilot gas outlet (see fig. 2), turning until finger-tight. Insert clean, deburred tubing all the way through the fitting. While holding the tubing securely, slowly tighten fitting until you feel a slight “give”. Tighten the fitting an additional 11⁄2 turns.
PILOT GAS CONNECTION
Figure 2. Gas valve side view
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INSTALLATION (cont’d)
SYSTEM WIRING
CAUTION
!
To prevent electrical shock and/or equipment damage, disconnect electrical power to system at main fuse or circuit breaker box until installation is complete.
NOTE
All wiring should be installed in accordance with local and national electrical codes and ordinances.
Always check that the electrical power supply used agrees with the voltage and frequency shown on the gas control.
The typical wiring diagrams (figs. 3 & 4) show only the terminal identification and/or wiring hook up. Always refer to wiring instructions provided by Equipment Manufac­turer for system hookup operation.
PILOT GAS ADJUSTMENT
If the pilot flame is low and does not engulf the bulb of the mercury flame sensor, the system will not energize the main valve. If pilot gas pressure is too high, gas will sputter past the ignition electrode, and may not ignite. High pilot gas pressure may also cause the flame to lift off the burner, causing the flame sensor bulb to sense “low” heat.
To adjust the pilot gas pressure, remove the cover screw (see fig. 5). To REDUCE pilot pressure, turn the pilot adjust screw (beneath the cover screw) clockwise. To INCREASE pilot pressure, turn the pilot adjust screw counterclockwise. Replace and tighten cover screw.
PRESSURE REGULATOR
ADJUSTMENT
Thermostat
TH TH-TR TR
Gas valve
Figure 4. Wiring for 36C01A (120 Volt)
Gas valve
terminal panel
High
24 VAC
Transformer
Figure 3. Wiring for 36C01 (24 Volt)
Line voltage
operating
control
cover screw
High
limit
Pilot adjust
Gasket
Pilot
adjust
screw
limit
HOT
LINE
Line
The pressure regulator has been factory adjusted (see control for specific setting). Although additional adjust­ments will not normally be necessary, you may adjust the regulator. Do not force the adjusting screw beyond the
limits that it can easily be adjusted.
1. Energize valve to ignite main burner.
2. Remove “Reg. Adj.” cover screw (see fig. 6).
3. To DECREASE outlet pressure, turn the adjusting screw (beneath the cover screw) counterclockwise. To INCREASE outlet pressure, turn the adjusting screw clockwise.
4. Replace the cover screw. Cycle the valve two or three times to verify regulator setting.
NOTE
If adjustment to higher range (4.2” W.C. to 11.0” W.C.) is required, use conversion kit packed with control.
Figure 5. Pilot gas adjustment
Regulator adjusting
cover screw
ON
PILOT
Figure 6. Pressure regulator adjustment
OFF
Pilot adjust
cover screw
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PILOT LIGHTING INSTRUCTIONS
AND PRECAUTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
!
WARNING
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot that must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING, smell all around the appliance area
for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
FOR YOUR SAFETY
"WHAT TO DO IF YOU SMELL GAS"
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
LIGHTING INSTRUCTIONS
1. STOP! Read the precautionary information above.
2. Set the thermostat to lowest setting.
3. Turn off all electrical power to the appliance.
4. Depress gas control knob slightly and turn clockwise to OFF (see fig. 6). If knob is in ON, turn clockwise to PILOT, then depress knob slightly and turn clockwise to OFF.
ON
OFF
PILOT
NOTE: Knob cannot be turned from PILOT to OFF unless knob is depressed slightly. Do not use tools or excessive force.
5. Wait fifteen (15) minutes to clear out any gas. If you then smell gas, STOP! Follow B in the precautionary informa­tion above. If you don't smell gas, go to next step.
6. Remove the pilot access panel(s) located under the gas control unit.
Gas control
36C Series
knob
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand, don't try to repair it; call a qualified service techni­cian. Force or attempted repair may result in a fire of explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.
7. Find pilot - follow small metal tubes from gas control.
PILOT
THERMO-
BURNER
COUPLE
8. Turn knob on gas control counterclockwise to PILOT.
9. Depress control knob all the way and hold in. Immediately light the pilot with a match. Continue to hold the control knob down for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 4, 5, 8, and 9.
If knob does not pop up when released, turn clockwise to OFF, stop and immediately call your service technician or gas supplier.
If the pilot will not stay lit after several tries, turn the gas control knob to OFF and call your service technician or gas supplier.
10.Replace pilot access panel(s).
11.Turn gas control knob counterclockwise to ON.
12.Turn on all electrical power to the appliance.
13.Set thermostat to desired setting.
TO TURN OFF GAS TO APPLIANCE
1. Set the thermostat to lowest setting.
2. Turn off all electrical power to the appliance if service is to be performed.
Indicator
Figure 7. Gas cock knob
3. Turn gas control knob clockwise to PILOT.
4. Depress gas control knob slightly and turn clockwise to OFF. Do not use tools or excessive force.
OFF
PILOT
ON
Gas cock
knob
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If you need further information about this product, please write to
White-Rodgers Division, Emerson Electric Co. 9797 Reavis Road St. Louis, MO 63123-5398 Attention: Technical Service Department
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