Whirlpool WHES44 Installation And Operation Manual

How to install, operate
and maintain your Demand
Controlled Water Softener
Do not return water softener to store
If you have any questions or concerns when
installing, operating or maintaining your water
softener, call our toll free number:
1-866-986-3223
Monday- Friday, 8 AM - 7 PM EST or visit
www.ecodynewatertreatment.com
When you call, please be prepared to provide
the model and serial number of your product,
found on the rating decal, typically located on
the rim below the salt lid hinges.
Systems tested and certified by NSF International
against NSF/ANSI Standard 44
for hardness reduction and efficiency,
and certified to NSF/ANSI Standard 372.
Systems tested and certified by the Water Quality
Association against CSA B483.1.
Manufactured and warranted by
Ecodyne Water Systems
1890 Woodlane Drive Woodbury, MN 55125
Installation and Operation Manual
7335139 (Rev. D 10/18/12)
TABLE OF CONTENTS
Page
Specifications & Performance Claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Water Softener Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Before You Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Inspect Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Water Conditioning Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Programming the Water Softener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Customizing Features / Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
Exploded View & Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-23
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2
Specifications & Performance Claims
These models are efficiency rated. The efficiency rating is valid only at the minimum salt dose. These softeners have a demand initiated regeneration (D.I.R.) feature that complies with specific performance specifications intended to minimize the amount of regenerant brine and water used in their operation.
These softeners have a rated softener efficiency of not less than 3,350 grains of total hardness exchange per pound of salt (based on sodium chloride) and shall not deliver more salt than their listed rating or be operated at a sus­tained maximum service flow rate greater than their listed rating. These softeners have been proven to deliver soft water for at least ten continuous minutes at the rated service flow rate. The rated salt efficiency is measured by lab­oratory tests described in NSF/ANSI Standard 44. These tests represent the maximum possible efficiency that the system can achieve. Operational efficiency is the actual efficiency after the system has been installed. It is typically less than the rated efficiency, due to individual application factors including water hardness, water usage, and other contaminants that reduce a softener's capacity.
Model WHES40 Model WHES44
Model Code LL40 LL44
11,900 @ 2.4 lbs.
Rated Softening Capacity (Grains @ Salt Dose)
Rated Efficiency (Grains/Pound of Salt @ Minimum Salt Dose) 4,958 @ 2.4 lbs. 5,060 @ 2.6 lbs.
Water Used During Regeneration @ Minimum Salt Dose 3.0 gal. / 1,000 grains 2.68 gal. / 1,000 grains
Total Water Used Per Regeneration @ Maximum Salt Dose 37.1 gallons 43.2 gallons
Rated Service Flow Rate 8.5 gpm 9.0 gpm
Amount of High Capacity Ion Exchange Resin 1.14 cu. ft. 1.23 cu. ft.
Pressure Drop at Rated Service Flow 11.0 psig 9.4 psig
Water Supply Max. Hardness 125 gpg 140 gpg
Water Supply Max. Clear Water Iron 10 ppm* 12 ppm*
Water Pressure Limits (minimum / maximum) 20 - 125 psi**
Water Temperature Limits (minimum / maximum) 40 - 120 °F
Minimum Water Supply Flow Rate 3 gpm
Intermittent Flow @ 30 PSI 16.2 gpm*** 18.7 gpm***
Maximum Drain Flow Rate 2.0 gpm 1.8 gpm
Salt Storage Capacity 200 lbs.
31,600 @ 9.0 lbs.
40,000 @ 15.5 lbs.
13,000 @ 2.6 lbs. 34,800 @ 9.7 lbs.
44,000 @ 16.7 lbs.
*Capacity to reduce clear water iron is substantiated by WQA test data. State of Wisconsin requires additional
treatment if water supply contains clear water iron exceeding 5 ppm.
**Canada working pressure limits: 1.4 - 7.0 kg/cm
***Intermittent flow rate does not represent the maximum service flow rate used for detemining the softener’s
rated capacity and efficiency. Continuous operation at flow rates greater than the service flow rate may affect capacity and efficiency performance.
These systems conform to NSF/ANSI 44 for the specific performance claims as verified and substantiated by test data.
Variable Salt Dose: The salt dose is selected by the electronic controls at regeneration time based on the
amount needed.
Questions? Call Toll Free 1-866-986-3223 Monday- Friday, 8 AM - 7 PM EST
or visit www.ecodynewatertreatment.com
When you call, please be prepared to provide the model and serial number,
found on the rating decal, typically located on the rim below the salt lid hinges.
2
.
3
Water Softener Safety
Your safety and the safety of others are very important.
We have provided many safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING” These words mean:
You can be killed or seriously injured if you don’t immediately follow instructions.
You can be killed or seriously injured if you don’t follow instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
In the state of Massachusetts: The Commonwealth of Massachusetts plumbing code 248-CMR shall be adhered to. A licensed plumber shall be used for this installation.
In the state of California: You must turn the Salt Efficiency Feature setting to ON. This may initiate more frequent recharges. However, it will operate at 4,000 grains per pound of salt or higher. To turn on the Salt Efficiency Feature, follow the instructions in the “Salt Efficiency” section of this manual.
Before You Start
= The water softener requires a minimum water flow of 3 gallons per minute at the inlet. Maximum allowable inlet
water pressure is 125 psi. If daytime pressure is over 80 psi, nighttime pressure may exceed the maximum. Use a pressure reducing valve if necessary (Adding a pressure reducing valve may reduce the flow). If your home is equipped with a back flow preventer, an expansion tank must be installed in accordance with local codes and laws.
= The water softener works on 24 volt, 60 Hz electrical power only, supplied by a direct plug-in transformer (includ-
ed). Be sure to use the included transformer and plug it into a nominal 120V, 60 cycle household outlet that is in a dry location only, grounded and properly protected by an overcurrent device such as a circuit breaker or fuse. If transformer is replaced, use only UL, CUL or CSA approved Class 2 transformer with the following specifications:
§ Input: 120 VAC, 60 Hz, 13.5 W § Output Voltage: 24 VAC § Output Current: 400 mA
= Do not use this system to treat water that is microbiologically unsafe or of unknown quality without adequate dis-
infection upstream or downstream of the system.
European Directive 2002/96/EC requires all electrical and electronic equipment to be disposed of accord­ing to Waste Electrical and Electronic Equipment (WEEE) requirements. This directive or similar laws are in place nationally and can vary from region to region. Please refer to your state and local laws for proper disposal of this equipment.
Do not return the water softener to store.
If you have any questions, or there are missing parts or damage, please call Toll Free 1-866-986-3223, Monday - Friday, 8 am - 7 pm EST, or visit www.ecodynewatertreatment.com
When you call, please be prepared to provide the model and serial number, found on the rating decal, typically located on the rim below the salt lid hinges.
4
Inspect Shipment
The parts required to assemble and install the water softener are included with the unit. Thoroughly check the water softener for possible shipping damage and parts loss. Also inspect and note any damage to the shipping carton.
Remove and discard (or recycle) all packing materials. To avoid loss of small parts, we suggest you keep the small parts in the parts bag until you are ready to use them.
Packing List
Ground Clamp
Kit
Hose Clamps Grommet O-rings
Bypass Valve Clips
Adaptor Elbow
Drain Hose
Installation
Adaptors
Water Hardness
Test Strip
FIG. 1
Water Conditioning Information
IRON
Iron in water can cause stains on clothing and plumb­ing fixtures. It can negatively affect the taste of food, drinking water, and other beverages. Iron in water is measured in parts per million (ppm). The total* ppm of iron, and type or types*, is determined by chemical analysis. Four different types of iron in water are:
= Ferrous (clear water) iron = Ferric (red water) iron = Bacterial and organically bound iron = Colloidal and inorganically bound iron (ferrous or
ferric)
Ferrous (clear water) iron is soluble and dissolves in water. This water softener will reduce moderate amounts of this type of iron (see specifications).** Ferrous (clear water) iron is usually detected by taking a sample of water in a clear bottle or glass. Immediately after taking, the sample is clear. As the water sample stands, it gradually clouds and turns slightly yellow or brown as air oxidizes the iron. This usually occurs in 15 to 30 minutes.
When using the softener to reduce Ferrous (clear water) iron, add 5 grains to the hardness setting for every 1 ppm of Ferrous (clear water) iron. See "Set Water Hardness Number" section.
Ferric (red water), and bacterial and organically bound irons are insoluble. This water softener will not remove ferric or bacterial iron. This iron is visible
immediately when drawn from a faucet because it has oxidized before reaching the home. It appears as small cloudy yellow, orange, or reddish suspended particles. After the water stands for a period of time, the particles settle to the bottom of the container. Generally these irons are removed from water by filtra­tion. Chlorination is also recommended for bacterial iron.
Colloidal and inorganically bound iron is of ferric or fer­rous form that will not filter or exchange out of water. This water softener will not remove colloidal iron. In some instances, treatment may improve colloidal iron water. Colloidal iron water usually has a yellow appearance when drawn. After standing for several hours, the color persists and the iron does not settle, but remains suspended in the water.
SEDIMENT
Sediment is fine, foreign material particles suspended in water. This water softener will not remove sedi­ment. This material is most often clay or silt. Extreme amounts of sediment may give the water a cloudy appearance. A sediment filter installed upstream of the water softener normally corrects this situation.
* Water may contain one or more of the four types of
iron and any combination of these. Total iron is the sum of the contents.
** Capacity to reduce clear water iron is substantiated
by WQA test data.
5
Installation Requirements
LOCATION REQUIREMENTS
Consider all of the following when selecting an installa­tion location for the water softener.
= Do not locate the water softener where freezing
temperatures occur. Do not attempt to treat water over 120ºF. Freezing temperatures or hot water damage voids the warranty.
= To condition all water in the home, install the water
softener close to the water supply inlet, and upstream of all other plumbing connections, except outside water pipes. Outside faucets should remain on hard water to avoid wasting conditioned water and salt.
= A nearby drain is needed to carry away regenera-
tion discharge (drain) water. Use a floor drain, laundry tub, sump, standpipe, or other options (check your local codes). See "Air Gap Requirements" and "Valve Drain Requirements" sections.
= The water softener works on 24 volt, 60 Hz electri-
cal power only, supplied by a direct plug-in trans­former (included). Provide nearby an electrical out­let in accordance with NEC and local codes.
= Always install the water softener between the water
inlet and water heater. Any other installed water conditioning equipment should be installed between the water inlet and water softener (See Figure 3 below).
= Avoid installing in direct sunlight. Excessive sun
heat may cause distortion or other damage to non­metallic parts.
PLUMBING CODES
All plumbing must be completed in accordance with national, state and local plumbing codes.
In the state of Massachusetts: The Commonwealth of Massachusetts plumbing code 248-CMR shall be adhered to. A licensed plumber shall be used for this installation.
AIR GAP REQUIREMENTS
A drain is needed for regeneration water (See Figure
2). A floor drain, close to the water softener, is preferred. A laundry tub, standpipe, etc. are other drain options. Secure valve drain hose in place. Leave an air gap of 1-1/2” between the end of the hose and the drain. This gap is needed to prevent backflow of sewer water into the water softener. Do not put the end of the drain hose into the drain.
1-1/2”
air gap
FLOOR DRAIN
Drain Hose
1-1/2”
air gap
Drain Hose
1-1/2”
air gap
LAUNDRY TUBSTANDPIPE
Drain Hose
FIG. 2
THE PROPER ORDER TO INSTALL WATER TREATMENT EQUIPMENT
Untreated Water to
Cold Water
to House
Hot Water
to House
Outside Faucets
Water
Heater
Softener
Water
Optional
Sediment
Filter
City Water Supply
Pressure
Tank
Well Water Supply
OR
Well
Pump
FIG. 3
6
Installation Requirements
VALVE DRAIN REQUIREMENTS
Using the flexible drain hose (included), measure and cut to the length needed. Flexible drain hose is not allowed in all localities (check your plumbing codes). If local codes do not allow use of a flexible drain hose, a rigid valve drain run must be used. Purchase a com­pression fitting (1/4 NPT x 1/2 in. minimum tube) and 1/2" tubing from your local hardware store. Plumb a rigid drain as needed (See Figure 5).
NOTE: Avoid drain hose runs longer than 30 feet.
Avoid elevating the hose more than 8 feet above the floor. Make the valve drain line as short and direct as possible.
1/4” NPT
Thread
Clip
Cut barbs from drain fit-
ting (pull clip to remove
1/4 NPT Threads
Barbs
fitting from valve)
Barbs for 3/8” I.D. Tubing
Hose Clamp
Drain Hose
FIG. 4
Compression Fitting.
1/4 NPT x 1/2” O.D.
Tube (not included)
1/2” Outside Dia.
Copper Tube
(not included)
FIG. 5
INLET / OUTLET PLUMBING OPTIONS
Always install either a single bypass valve (provided), as shown in Figure 6, or, if desired, parts for a 3 valve bypass system (not included) can be purchased and assembled, as shown in Figure 7. Bypass valves allow you to turn off water to the softener for mainte­nance if needed, but still have water in house pipes.
Pipe fittings must be 3/4” minimum.
Use:
= Copper pipe = Threaded pipe = PEX (Crosslinked Polyethylene) pipe = CPVC plastic pipe = Other pipe approved for use with potable water
IMPORTANT: Do not solder with plumbing attached to
installation adaptors and single bypass valve. Soldering heat will damage the adaptors and valve.
Outlet
Valve
SINGLE BYPASS VALVE
Pull out for “Service” (Soft water)
Push in for “Bypass”
3 VALVE BYPASS
Bypass
Valve
From Water
Softener
To Water
Softener
FIG. 6
Inlet Valve
FIG. 7
7
3-3/4”
Dimensions
19”
IN
18”
OUT
IN – OUT
47-7/8”
41-1/2”
39-1/2”
FIG. 8
To Outside
Faucets
Plug-in Transformer
To
Controller
Valve Drain
Elbow
Valve Drain
Hose*
Hard Water
Water Softener
Valve
Installation Instructions
TYPICAL INSTALLATION
Main Water Pipe
Overflow Drain Elbow
Salt Storage Tank Overflow Hose*
Conditioned Water
Ground Clamp
Clips
Outlet
Inlet
Lubricated
O-ring
Ground Clamp
Pipe
1” NPT Sweat Adaptor (not included)
1” NPT Threaded Adaptor
O-ring
Single Bypass Valve
*Do not connect the water softener valve drain tubing to the salt storage tank overflow hose.
Floor Drain
Secure Valve Drain Hose in place over Floor Drain
NOTE: See “Air Gap Requirements” section.
1-1/2” air gap
NOTE: Water Softener shown with Salt Lid and
8
Top Cover removed
FIG. 9
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