Whirlpool WHES Installation Instructions Manual

Installation Instructions
WHES Series
Demand Controlled
Water Softener
For a detailed owner’s manual,
including specifications,
programming and parts list, go to: www.whirlpoolwatersofteners.com
or call 1-866-986-3223
Do not return water softener to store
If you have any questions or concerns when
installing, operating or maintaining your water
softener, call our toll free number:
1-866-986-3223
Monday- Friday, 8 AM - 7 PM EST or visit
When you call, please be prepared to provide
the model and serial number of your product,
found on the rating decal, typically located on
the rim below the salt lid hinges.
Systems tested and certified by NSF International
against NSF/ANSI Standard 44
for hardness reduction and efficiency,
and certified to NSF/ANSI Standard 372.
Systems tested and certified by the Water Quality
Association against CSA B483.1.
English
Manufactured and warranted by
Ecodyne Water Systems
1890 Woodlane Drive Woodbury, MN 55125
1
7345485 (Rev. A 9/30/14)
Water Softener Safety
Your safety and the safety of others are very important.
We have provided many safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING” These words mean:
You can be killed or seriously injured if you don’t immediately follow instructions.
You can be killed or seriously injured if you don’t follow instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
Before You Start
= The water softener requires a minimum water flow
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= Do not use this system to treat water that is micro-
LOCATION REQUIREMENTS
Consider all of the following when selecting an installa­tion location for the water softener.
= Do not locate the water softener where freezing
= To condition all water in the home, install the water
= A nearby drain is needed to carry away regenera-
of 3 gallons per minute at the inlet. Maximum allowable inlet water pressure is 125 psi. If daytime pressure is over 80 psi, nighttime pressure may exceed the maximum. Use a pressure reducing valve if necessary (Adding a pressure reducing valve may reduce the flow). If your home is equipped with a back flow preventer, an expansion tank must be installed in accordance with local codes and laws.
biologically unsafe or of unknown quality without adequate disinfection upstream or downstream of the system.
temperatures occur. Do not attempt to treat water over 120ºF. Freezing temperatures or hot water damage voids the warranty.
softener close to the water supply inlet, and upstream of all other plumbing connections, except outside water pipes. Outside faucets should remain on hard water to avoid wasting conditioned water and salt.
tion discharge (drain) water. Use a floor drain, laundry tub, sump, standpipe, or other options
(check your local codes). See "Air Gap Requirements" and "Valve Drain Requirements" sections.
= The water softener works on 28V DC electrical
power, supplied by a direct plug-in power supply (included). Be sure to use the included power sup­ply and plug it into a nominal 120V, 60 Hz house­hold outlet that is in a dry location only, grounded and properly protected by an overcurrent device such as a circuit breaker or fuse.
= Always install the water softener between the water
inlet and water heater. Any other installed water conditioning equipment should be installed between the water inlet and water softener (See Figure 6).
= Avoid installing in direct sunlight. Excessive sun
heat may cause distortion or other damage to non­metallic parts.
PLUMBING CODES
All plumbing must be completed in accordance with national, state and local plumbing codes.
In the state of Massachusetts: The Commonwealth of Massachusetts plumbing code 248-CMR shall be adhered to. A licensed plumber shall be used for this installation.
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Before You Start
AIR GAP REQUIREMENTS
A drain is needed for regeneration water (See Figure
1). A floor drain, close to the water softener, is preferred. A laundry tub, standpipe, etc. are other drain options. Secure valve drain hose in place. Leave an air gap of 1-1/2” between the end of the hose and the drain. This gap is needed to prevent backflow of sewer water into the water softener. Do not put the end of the drain hose into the drain.
VALVE DRAIN REQUIREMENTS
Using the flexible drain hose (included), measure and cut to the length needed. Flexible drain hose is not allowed in all localities (check your plumbing codes). If local codes do not allow use of a flexible drain hose, a rigid valve drain run must be used. Purchase a com­pression fitting (1/4 NPT x 1/2 in. minimum tube) and 1/2" tubing from your local hardware store. Plumb a rigid drain as needed (See Figure 3).
NOTE: Make the valve drain line as short and direct
as possible.
1-1/2”
air gap
FLOOR DRAIN
Clip
1/4 NPT Threads
Drain Hose
1/4” NPT
Thread
Barbs
1-1/2”
air gap
Barbs for 3/8” I.D. Tubing
Hose Clamp
Compression Fitting.
1/4 NPT x 1/2” O.D.
Tube (not included)
Drain Hose
1-1/2”
air gap
LAUNDRY TUBSTANDPIPE
Drain Hose
Drain Hose
FIG. 1
FIG. 2
Electrical Shock Hazard
Prior to installation on metallic plumbing, securely install two grounding clamps and a #4 copper wire per installation instructions.
Failure to follow these instructions can result in death or electrical shock.
INLET / OUTLET PLUMBING OPTIONS
Always install either a single bypass valve (provided), as shown in Figure 4, or, if desired, parts for a 3 valve bypass system (not included) can be purchased and assembled, as shown in Figure 5. Bypass valves allow you to turn off water to the softener for mainte­nance if needed, but still have water in house pipes.
Pipe fittings must be 3/4” minimum. Use:
= Copper pipe = Threaded pipe = PEX (Crosslinked Polyethylene) pipe = CPVC plastic pipe = Other pipe approved for use with potable water
IMPORTANT: Do not solder with plumbing attached to
installation adaptors and single bypass valve. Soldering heat will damage the adaptors and valve.
Cut barbs from drain fit­ting (pull clip to remove
fitting from valve)
SINGLE BYPASS VALVE
3 VALVE BYPASS
Outlet
Valve
From Water
Softener
1/2” Outside Dia.
Copper Tube
(not included)
Bypass
Valve
To Water
Softener
English
FIG. 3
Pull out for “Service” (Soft water)
Push in for “Bypass”
FIG. 4
Inlet Valve
FIG. 5
3
THE PROPER ORDER TO INSTALL WATER TREATMENT EQUIPMENT
To Outside
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Plug-in Power Supply
Cold Water
to House
Hot Water
to House
Faucets
Water Softener
Controller
To
Untreated Water to
Water
Heater
Hard Water
Valve
Outside Faucets
Water
Softener
Main Water Pipe
Optional
Pressure
Sediment
Filter
TYPICAL INSTALLATION
Conditioned Water
Inlet
City Water Supply
Tank
OR
Well Water Supply
Well
Pump
Clips
Outlet
FIG. 6
Pipe
1” NPT Sweat Adaptor (not included)
1” NPT Threaded Adaptor
O-ring
Valve Drain
Elbow
Valve Drain
Hose*
*Do not connect the water softener valve drain tubing to the salt storage tank overflow hose.
Questions? Call Toll Free 1-866-986-3223 Monday- Friday, 8 AM - 7 PM EST
or visit www.whirlpoolwatersofteners.com
When you call, please be prepared to provide the model and serial number,
found on the rating decal, typically located on the rim below the salt lid hinges.
Floor Drain
Overflow Drain Elbow
Salt Storage Tank Overflow Hose*
Secure Valve Drain Hose in place over Floor Drain
4
1-1/2” air gap
Lubricated
O-ring
Single Bypass Valve
NOTE: See “Air Gap Requirements” section. NOTE: Water Softener shown with Salt Lid and
Top Cover removed
FIG. 7
Installation Instructions
TURN OFF WATER SUPPLY
1. Close the main water supply valve, located near the
well pump or water meter.
2. Open all faucets to drain all water from house pipes. NOTE: Be sure not to drain water from the water
heater, as damage to the water heater ele­ments could result.
INSTALL THE BRINE TANK OVERFLOW ELBOW
Install the brine tank overflow grommet and elbow in the 13/16” diameter hole in the back of the salt storage tank sidewall.
NOTE: The brine tank overflow elbow accepts either
1/2” or 3/8” I.D. hose.
MOVE THE WATER SOFTENER INTO PLACE
Ferrule
Salt
Lid
Brine
Tubing
Salt
Storage
Tank
Stand
Tube
Nozzle Venturi
Assembly
Nut -
Top Cover
Brine Tank
Overflow
Elbow
Brine Tank
Overflow
Grommet
13/16” Hole
Brinewell Cover
Brinewell
Float Stem
Brine Valve
FIG. 8
Excessive Weight Hazard
Use two or more people to move and install water softener.
Failure to do so can result in back or other injury.
1. Move the water softener into the desired location.
Set it on a solid, level surface.
IMPORTANT: Do not place shims directly under the
salt storage tank to level the softener. The weight of the tank, when full of water and salt, may cause the tank to fracture at the shim.
2. Visually check and remove any debris from the
water softener valve inlet and outlet ports.
3. Make sure the turbine assembly spins freely in the
"out" port of the valve.
4. If not already done, put a light coating of silicone
grease on the single bypass valve o-rings.
5. Push the single bypass valve into the softener valve
as far as it will go. Snap the two large holding clips into place, from the top down as shown in Figures 9 & 10.
IMPORTANT: Be sure the clips snap firmly into place
so the single bypass valve will not pull out.
Clip
Channel
Single Bypass Valve
FIG. 9
CORRECT ASSEMBLY
Clip
Outside diameter
of water softener
valve inlet & outlet
NOTE: Be sure all 3 tabs of the clip go through the matching
holes on the water softener valve inlet or outlet, and fully into the channel on the single bypass valve. Make sure that the tabs are fully seated.
Outside diameter of clip channel on single bypass valve
FIG. 10
English
5
GROUNDING INFORMATION (for Installations on Metal Pipe)
The house main incoming water pipe is often used to ground electrical outlets in the home. Grounding pro­tects you from electrical shock. Installing the water softener with a plastic bypass valve will break this ground. Before beginning installation, purchase and securely install two grounding clamps and a #4 copper wire across the location where the softener will be,
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tightly clamping it at both ends, as shown in Figure 11.
NOTE: Check local plumbing and electrical codes
Installation Instructions
Electrical Shock Hazard
Prior to installation on metallic plumbing, securely install two grounding clamps and a #4 copper wire per installation instructions.
Failure to follow these instructions can result in death or electrical shock.
for proper installation of the ground wire. The installation must conform to them. In Massachusetts, plumbing codes of Massachusetts shall be conformed to. Consult with your licensed plumber.
Complete the inlet and outlet plumbing for the type of pipe you will be using.
INSTALL VALVE DRAIN HOSE
1. Measure, cut to needed length and connect the 3/8"
drain line (provided) to the water softener valve drain fitting. Use a hose clamp to hold the hose in place.
NOTE: Make the valve drain line as short and direct
as possible.
IMPORTANT: If codes require a rigid drain line see
“Valve Drain requirements" section.
2. Route the drain hose or copper tubing to the floor
drain. Secure drain hose. This will prevent “whip­ping'' during regenerations. See “Air Gap Requirements" section.
INSTALL SALT STORAGE TANK OVERFLOW HOSE
1. Measure, cut to needed length and connect the 3/8"
drain line (provided) to the salt storage tank over­flow elbow and secure in place with a hose clamp.
2 Route the hose to the floor drain, or other suitable
drain point no higher than the drain fitting on the salt storage tank (This is a gravity drain). If the tank overfills with water, the excess water flows to the drain point. Cut the drain line to the desired length and route it neatly out of the way.
IMPORTANT: For proper operation of the water soften-
er, do not connect the water softener valve drain tubing to the salt storage tank overflow hose.
Ground Wire (not included)
Clamp
(2 - not included)
FIG. 11
COMPLETE INLET AND OUTLET PLUMBING
Measure, cut, and loosely assemble pipe and fittings from the main water pipe to the inlet and outlet ports of the water softener valve. Be sure to keep fittings fully together, and pipes squared and straight.
Be sure hard water supply pipe goes to the water sof­tener valve inlet side.
NOTE: Inlet and outlet are marked on the water softener
valve. Trace the water flow direction to be sure hard water is to inlet.
IMPORTANT: Be sure to fit, align and support all plumb-
ing to prevent putting stress on the water softener valve inlet and outlet. Stress from misaligned or unsupported plumbing may cause damage to the valve.
TEST FOR LEAKS
To prevent air pressure in the water softener and plumbing system, complete the following steps in order:
1. Fully open two or more softened cold water faucets
close to the water softener, located downstream from the water softener.
2. Place the bypass valve (single or 3 valve) into the
"bypass" position. See Figures 4 & 5.
3. Slowly open the main water supply valve. Run
water until there is a steady flow from the opened faucets, with no air bubbles.
4. Place bypass valve(s) in "service" or soft water posi-
tion as follows: = Single bypass valve: Slowly move the valve stem
toward "service," pausing several times to allow the water softener to fill with water.
= 3 valve bypass: Fully close the bypass valve and
open the outlet valve. Slowly open the inlet valve, pausing several times to allow the water softener to fill with water.
5. After about three minutes, open a hot water faucet
until there is a steady flow and there are no air bub­bles, then close this faucet.
6. Close all cold water faucets and check for leaks at
the plumbing connections that you made.
6
Installation Instructions
ADD WATER AND SALT TO THE SALT STORAGE TANK
Excessive Weight Hazard
Use two or more people to move and lift salt bags.
Failure to do so can result in back or other injury.
1. Using a container, add about three gallons of clean
water into the salt storage tank.
2. Add salt to the storage tank. Use nugget, pellet or
coarse solar salts with less than 1% impurities.
PLUG IN THE POWER SUPPLY
During installation, the water softener wiring may be moved or jostled from place. Be sure all leadwire con­nectors are secure on the back of the electronic board and be sure all wiring is away from the valve gear and motor area, which rotates during regenerations.
1. Plug the power supply into an electrical outlet that is
not controlled by a switch.
NOTE: The water heater is filled with hard water and,
as hot water is used, it will refill with condi­tioned water. In a few days, the hot water will be fully conditioned. To have fully conditioned hot water immediately, wait until the initial recharge is over. Then, drain the water heater (following instructions for water heater) until water runs cold.
PROGRAMMING THE SOFTENER
Lift the salt lid and follow the instructions on the decal to program the following into the electronic controller:
= Current time of day = Hardness of your water supply = Time of day when automatic recharges will begin = Type of salt you will be using (only on select models)
NOTE: You can find complete instructions for program-
ming the softener and customizing features of the electronic controller in the owner’s manual. Go to www.whirlpoolwatersofteners.com or call 1-866-986-3223.
SANITIZE THE WATER SOFTENER / SANITIZE AFTER SERVICE
1. Open salt lid, remove the brinewell cover and pour
about 3 oz. (6 tablespoons) of household bleach into the softener brinewell. Replace the brinewell cover.
2 Make sure the bypass valve(s) is in the “service”
(open) position.
3 Start a recharge (regeneration) by pressing and hold-
ing for 3 seconds the RECHARGE button on the face­plate.
4. After the recharge has completed, fully open a cold
water faucet, downstream from the softener, and allow 50 gallons of water to pass through the sys­tem. This should take at least 20 minutes. Close the faucet.
ADDING SALT
Lift the salt lid and check the salt storage level fre­quently. If the water softener uses all the salt before you refill it, you will experience hard water. Until you have established a refilling routine, check the salt every two or three weeks. Always add if less than 1/4 full. Be sure the brinewell cover is on.
NOTE: If using potassium chloride (KCl), do not fill
above level 4 on the brinewell scale.
NOTE: In humid areas, it is best to keep the salt stor-
age level lower, and to refill more often to avoid salt “bridging”.
Recommended Salt: Nugget, pellet or coarse solar salts with less than 1% impurities.
Salt Not Recommended: Rock salt, high in impurities, block, granulated, table, ice melting, ice cream making salts, etc.
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In the state of California: You must turn the Salt Efficiency Feature setting to ON. This may initiate more frequent recharges. However, it will operate at 4,000 grains per pound of salt or higher. To turn on the Salt Efficiency Feature, follow the instruc­tions in the “Salt Efficiency” section of the owner’s manual.
TANK LIGHT (Only on select models)
The water softener is equipped with a tank light for viewing the salt level in the brine tank. Push the tank light button on the electronic control once, and the tank light will turn on. Pushing the tank light button again will turn the light off. The tank light will automatically turn off after a period of four minutes if the tank light button is not used to turn it off.
7
EXTEND YOUR WARRANTY:
Use Whirlpool
®
WHE-WSC Water Softener Cleanser
The factory warranty for your water softener is shown below. The one year full warranty period on parts and labor can be extended to two years from the date of purchase if you use Whirlpool on your system. Use one bottle of Whirlpool from the date of purchase of the water softener. Retain proof of purchase of Whirlpool Cleanser to validate any warranty claim during the second year. Use of any water softener additive other than Whirlpool
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®
®
WHE-WSC Water Softener Cleanser, as directed, every four months
®
WHE-WSC will not provide extended warranty coverage.
WHE-WSC Water Softener Cleanser
®
WHE-WSC Water Softener
WATER SOFTENER WARRANTY
Warrantor: Ecodyne Water Systems, 1890 Woodlane Drive, Woodbury, MN 55125
Warrantor guarantees, to the original owner, that:
One Year Full Warranty:
● For a period of one (1) year from the date of purchase, all parts will be free from defects in materials and work­manship and will perform their normal functions.
● For a period of one (1) year from the date of purchase, labor to repair or replace any part deemed to be defective in materials or workmanship, will be provided at no additional cost.
Limited Warranties:
● For a period of ten (10) years from the date of purchase, the salt storage tank and fiberglass mineral tank will not rust, corrode, leak, burst, or in any other manner, fail to perform its proper functions.
● For a period of three (3) years from the date of purchase, the electronic control board will be free of defects in materials and workmanship and will perform its normal functions.
If, during such respective period, a part proves to be defective, Warrantor will ship a replacement part, directly to your home, without charge. After the first year, labor necessary to maintain this product is not covered by the product warranty. If you have questions regarding a warranted product, need assistance with installation or troubleshooting, wish to order a part or report a warranty issue, we are just a phone call away. SIMPLY DIAL 1-866-986-3223, Monday ­Friday, 8 am - 7 pm EST, for assistance.
General Provisions
The above warranties are effective provided the water softener is operated at water pressures not exceeding 125 psi, and at water temperatures not exceeding 120°F; provided further that the water softener is not subject to abuse, mis­use, alteration, neglect, freezing, accident or negligence; and provided further that the water softener is not damaged as the result of any unusual force of nature such as, but not limited to, flood, hurricane, tornado or earthquake. Warrantor is excused if failure to perform its warranty obligations is the result of strikes, government regulation, materi­als shortages, or other circumstances beyond its control.
*THERE ARE NO WARRANTIES ON THE WATER SOFTENER BEYOND THOSE SPECIFICALLY DESCRIBED ABOVE. ALL IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE, ARE DISCLAIMED TO THE EXTENT THEY MIGHT EXTEND BEYOND THE ABOVE PERIODS. THE SOLE OBLIGATION OF WARRANTOR UNDER THESE WARRANTIES IS TO REPLACE OR REPAIR THE COMPONENT OR PART WHICH PROVES TO BE DEFECTIVE WITHIN THE SPECI­FIED TIME PERIOD, AND WARRANTOR IS NOT LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES. NO WARRANTOR DEALER, AGENT, REPRESENTATIVE, OR OTHER PERSON IS AUTHORIZED TO EXTEND OR EXPAND THE WARRANTIES EXPRESSLY DESCRIBED ABOVE.
Some states do not allow limitations on how long an implied warranty lasts or exclusions or limitations of incidental or consequential damage, so the limitations and exclusions in this warranty may not apply to you. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. This warranty applies to con­sumer-owned installations only.
Manufactured under license by Ecodyne Water Systems, Woodbury, Minnesota.
For a detailed owner’s manual, including specifications, programming and parts list, go to:
www.whirlpoolwatersofteners.com or call 1-866-986-3223
® /TM © 2014 Whirlpool. All rights reserved.
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