Whirlpool IQ 150 A, IQ 150 W, IQ 200 A, IQ 200 W, IQ 400 A INSTRUCTION FOR USE

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ICE FLAKERS
Range
TABLE OF CONTENTS
Introduction
Warnings.......................................................................................................................................3
Operating Principle........................................................................................................................4
Specifications
Installation diagrams for inlet/outlet tubes and dimensions.............................................................8
Consumption data, weights, crated dimensions and volumes.........................................................8
Technical data...............................................................................................................................8
Model IQ 135 + S60 “Compact”..........................................................................................8
Model IQ 150/200/400/550..................................................................................................9
Model IQ 1100...................................................................................................................10
Production Tables.......................................................................................................................11
About Ice Production...................................................................................................................12
Delivery & Unpacking
Packing.......................................................................................................................................13
Machine body..............................................................................................................................14
Rating plate and serial number....................................................................................................14
Installation
Recommended placement of unit................................................................................................15
Water and drainage.....................................................................................................................15
Connecting unit to water source (water-cooled units)...................................................................16
Connecting unit to drain...............................................................................................................16
Electrical connections..................................................................................................................16
Assembling the dispersion cone..................................................................................................16
Operation
Preliminary checks......................................................................................................................17
Starting up...................................................................................................................................17
Inspection and adjustment of water level in the trough.................................................................18
Adjustments
Expansion valve......................................................................................................................... 18
Water level..................................................................................................................................19
Pressure-controlled valve on cooling water circuit .......................................................................20
Fan pressostat (air-cooled models)..............................................................................................20
High pressure safety pressostat.................................................................................................. 21
Start-up timer..............................................................................................................................21
Safety elements
..................................................................................................................................................21
Inspection/replacement procedures
Lower bearing.............................................................................................................................22
Upper bearing (depending on model)...........................................................................................24
Maintenance and cleaning instructions
Maintenance table.......................................................................................................................25
Water condenser.........................................................................................................................26
Air condenser..............................................................................................................................26
Evaporator/ water trough..................................................................................................................................
26
Cleaning the water inlet filters..........................................................................................................................
27
Checking for water leaks..................................................................................................................................
27
Ice Queen 550. Installation instructions28
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• DO NOT ATTEMPT TO SERVICE THIS MACHINE AS IT IS DANGEROUS AND COULD
•WE STRONGLY RECOMMEND USING ONLY ORIGINAL REPLACEMENT PARTS
•WASTE AND OTHER MATERIAL SHOULD BE DISPOSED OF ACCORDING TO LOCAL
Troubleshooting ................................................................................................................................32
INTRODUCTION
Thank you for choosing ITV's ICE QUEEN flaker.
You have purchased one of the most reliable ice-making products on the market today. Carefully read the instructions contained in this manual since they provide important information relative to safety during installation, use, and maintenance.
WARNINGS
This appliance should be installed by approved Technical Service Personnel. This plug should be accessible at all times. To reduce the risk of electrical shock, ALWAYS disconnect the machine BEFORE cleaning or maintaining the equipment. Do not attempt to install, service, or modify this machine. Improper use by other than specially trained technicians is extremely dangerous and may result in a fire or electric shock. This machine should not be placed outdoors or exposed to rain. Connect to drinking water mains. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.
IMPORTANT!
CAUSE SEVERE DAMAGE TO THE UNIT.
•SERVICE SHOULD ONLY BE CARRIED OUT BY TRAINED, QUALIFIED PERSONNEL.
AVAILABLE FROM AN AUTHORIZED DISTRIBUTOR.
REGULATIONS AND PROCEDURES FOR WASTE DISPOSAL.
•CLEANING AND MAINTENANCE ARE NOT COVERED BY THE WARRANTY.
3
Water enters water trough via a float valve which provides a constant head of water. Through a
If unit is placed on top of a cold room, and/or ice has to fall a long distance from unit, a
100 mm diameter)
DESCRIPTION
Main Features of the Machine
§ 18/8 stainless steel housing
§ Powerful speed reducer (24Kg./m. @ 7 rpm.)
§ Copper evaporator on precision bored tubing (HB 50)
§ Durable stainless steel auger with resilient coating
§ Ice drops out of the bottom of unit
§ Speed reducer in top part of the unit
§ Ecological refrigerant R404a
OPERATING PRINCIPLE
hole in the bottom of the trough, water flows into the bottom of the evaporator and floods it to the same height as in the water trough. Water freezes upon contact with evaporator wall, and is scraped off as ice by the vertical, rotating auger. Ice is carried upward until it passes through discharge flap and falls into bin. When bin is full, automatic shut-off sensor (micro-switch on discharge flap) switches off machine.
IMPORTANT!
MECHANICAL ICE LEVEL SENSOR should be installed. To prevent ice from compressing in cold storage, we recommend transferring ice through a plastic tube (80­attached to its lower end the DISPERSION CONE which is PROVIDED WITH THE MACHINE in all models.
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IQ monofásica esquema eléctrico - wiring diagram
5
IQ-400-550 / R404A/ trifásica esquema eléctrico - wiring diagram
6
7 8 9
Ice discharge slot
Rating Plate
Electrical connection
Height increases by 80 mm
Ice bin drain
1
5
SPECIFICATIONS
Model: ICE QUEEN 135 S60
0 0
Water trough overflow
3 6 9
Serial number Cooling water drain (water-cooled models)
Water inlet
when feet are fitted
MODEL ICE BIN
STORAGE
CAPACITY
(KG)
IQ 135 A 60 5.5 70
COOLING
WATER
CONSUMPTION
(L/Hour)
WATER
CONSUMPTION
(L/Hour)
NET
WEIGHT
(KG)
DIMENSIONS
(CRATED)
X*Y*Z
615x650x146
GROSS
WEIGHT
(KG)
VOLUME
85 0.58
(M3)
5
IQ 135 W 60 40 5.5 68
615x650x146
83 0.58
5
MODEL REFRIGERANT
CHARGE
MINIMUM MAXIMUM AVERAGE (2) (1) (2) (gr)
IQ 135 A 500 16 228 17 242 2.5 35 4.2 16 360 650 IQ 135 W 360 16 228 17 242 2.5 35 4.2 16 360 650
(1) Data obtained at room temperature 20°C, water introduced at 15°C; water quality = 500ppm (2) Maximum consumption obtained at room temperature = 43°C, according to UNE climate classification, Class T (TROPICALISED). NOTE: Expansion controlled by capillary.
HIGH PRESURE LOW
Kg/cm
2
Psi
Kg/cm
2
Psi
PRESURE
Kg/cm
2
TOTAL
AMPS
Psi (A) (A) (W) (W)
FUSE
RATING
COMPRESSO
R POWER
TOTAL
POWER
Ice discharge slot
Rating Plate
Serial number
Electrical connection
Model: ICE QUEEN 150 / 200 / 400 / 550
Cooling water drain (water-cooled models)
Water trough overflow
Water inlet
MODEL X Y Z A B C D
IQ 150 A/W 515 550 500 50 80 207 85 IQ 200 A/W 515 550 575 70 92 207 85 IQ 400 A/W 675 550 660 70 92 227 89 IQ 550 A/W 675 550 800 70 92 227 89
MODEL COOLING
WATER
CONSUMPTION
(L/Hour)
IQ 150 A 5.6 45 580x630x560
IQ 150 W 40 5.6 43 580x630x560
IQ 200 A 8.5 52 580x630x645
IQ 200 W 60 8.5 50 580x630x645
IQ 400 A 16 85 740x630x730
IQ 400 W 114 16 80 740x630x730 589 0.33
IQ 550 A 25 95 740x630x865 115 0.39
IQ 550 W 177 25 93 740x630x865 113 0.39
WATER
CONSUMPTION
(L/Hour)
NET WEIGHT
(KG)
DIMENSIONS
(CRATED)
X*Y*Z
GROSS
WEIGHT
(KG)
VOLUME
55 0.20 53 0.20 60 0.23 58 0.23 94 0.33
(M3)
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