WFCO WF-9900 User Manual

Operator Manual
For use with WFCO ULTRA III Power Center
WF-9900 Series
(model number located on the door assembly label)
TM
Distributed in the U.S.A. and Canada by
Sales (574) 294-8997
Warranty Service (877) 294-8997
Fax (574) 294-8698
www.wfcoelectronics.com
Installation and Servicing of the WFCO WF-9900 Series Power Center
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CAUTION
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This product should be installed by an experienced technician. CAUTION and care must be taken when servicing this equipment.
To prevent severe shock or electrocution consult your servicing dealer. No serviceable parts.
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WARNING
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This unit employs components that tend to produce arcs or sparks.
To prevent fire or explosion, do not install in compartments
containing batteries or flammable materials
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CAUTION
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(LP gas).
For continued protection against risk of fire, or electric shock
replace only with same type and ratings of fuse.
TM
General Consumer Information
Reverse Battery Protection This feature prevents permanent damage to the converter from an incorrect
battery connection.
Automatic Cooling Fan The fan is variable speed and current controlled.
Electronic Current Limiting Automatically shuts down power during overload or short-circuit conditions.
Automatically returns to normal operation after conditions are corrected.
DC Fuses (12 Volts)
- Eighteen 12 Volt circuits; circuits 1 thru 15 rated at 20 amps max. and circuits 16 thru 18 rated at 30 amps max. Circuits 16 thru 18 recommended for slideout use.
- Reverse battery protection fuses; replace with
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ATC “Littelfuse ” Type 257 fuse or equivalent.
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CAUTION
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Check on a monthly basis the fluid level in any battery connected to RV charging system.
This product is not ignition protected and should not be installed in an
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LP compartment.
AC Circuit Breakers (120/240 Volts) UL Listed
Max. Main Circuit Breaker Size: 50 Amp two pole or Equivalent. Note: Use only 2-pole circuit breakers for Main Circuit breaker.
Manufacturer:
EATO N
ITE/Siemens Square D Murray
INSTAL L ATION INSTRUCTIONS
2
Max. Branch Circuit Breaker Size: 20 Amp or 20 Amp Two Pole
Manufacturer:
EATO N
ITE/Siemens
Square D Murray
A replacement or additional circuit breaker shall be of the same manufacturer, type designation, and equal or greater interrupting rating. For Breaker tightening torque ratings, refer to Circuit breaker. For Neutral and Ground terminal bar torque and wire size refer to the label on the door .assembly
Breaker Filler Plates:
Manufacturer:
WFCO
Model/Cat. No./Type:
Type BR Type QP or QT Type HOM Type MH or MP
Model/Cat. No./Type:
Type BRD Type QP or QT Type HOMT Type MHT or MPT
Model/Cat. No./Type
FP-01 or FP-01B
Converter Operation Modes
TM
TM
Troubleshooting 9900 Series Power Center
All WFCO power converters are automatic three-stage switching power supplies. The converter senses which mode it needs to be in by checking the RV system voltage.
The three modes/stages of operation include: Absorption mode/Normal operation
Nominal battery charge and supplies power to appliances
Bulk mode/Charge mode
Fast battery charge and supplies power to appliances
Float mode/Trickle charge
Trickle battery charge during storage
Absorption Mode: During this mode, the converter output is in the
13.6 Vdc range. This is the normal operation mode. This mode provides the 12 Vdc and current required by the 12 Vdc RV appliances, as well as slow charging the battery.
Bulk Mode: In this mode, the output voltage of the converter will switch to 14.4 Vdc range for a maximum of four hours. If the converter cycles between “Absorption and Bulk mode”, there could be a shorted battery cell or other issues.
Float Mode: In this mode, the converter is charging the battery with a trickle voltage of 13.2 Vdc. When the converter senses a demand (by turning on lights), the converter automatically returns to the “Absorption mode”.
OPERATI O N A L FEATURES
If there is no DC output, first check the reverse polarity fuses on the front panel of the WF-9900 Series power center. Then, visually inspect the fuses for any breaks; if none are found, use a continuity tester to check for continuity.
WF-9900 SERIES
MODEL: WF-89 xx
Model number
FUSE
+VCC
FUSE
ATC style
“Littelfuse ” Type 257 fuse
®
Actual appearance of the front cover may vary.
If the reverse polarity fuses are blown, it means the RV battery was accidentally connected in reverse, either at the battery or at the converter. Reconnect properly, then replace the fuse with the same type and amp rating as the original “Littelfuse ” Type 257 automotive-style fuse.
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IMPORTANT: These fuses protect the converter from damage in the event that the RV battery is accidentally connected in reverse. A reversed battery connection, even for a second is enough to cause the fuse to blow.
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The fuse rating that the RV manufacturer suggests for the output fuses will be marked on the unit. Replace only with same type and rating.
TROUBLESHOOTING INSTRUCTIONS
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