WFCO WF-8900 User Manual

Operator Manual
For use with WFCO ULTRA III Distribution Center
WF-8900 Series
(model number located on the door assembly label)
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Distributed in the U.S.A. and Canada by
Sales (574) 294-8997
Warranty Service (877) 294-8997
Fax (574) 294-8698
www.wfcoelectronics.com
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Installation and Servicing of the WFCO WF-8900 Series Power Center
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CAUTION
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This product should be installed by an experienced technician. CAUTION and care must be taken when servicing this equipment.
To prevent severe shock or electrocution consult your servicing dealer. No serviceable parts.
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WARNING
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This unit employs components that tend to produce arcs or sparks.
To prevent fire or explosion, do not install in compartments
containing batteries or flammable materials
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CAUTION
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(LP gas).
To prevent fire, do not cover or obstruct ventilation openings.
Do not mount in zero-clearance compartment.
Overheating may result.
For continued protection against risk of fire, or electric shock
replace only with same type and ratings of fuse.
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CAUTION
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Check on a monthly basis the fluid level in any battery connected to RV charging system.
This product is not ignition protected and should not be installed in an
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LP compartment.
General Consumer Information
Reverse Battery Protection This feature prevents permanent damage to the converter from an incorrect
battery connection.
Automatic Cooling Fan The fan is variable speed and current controlled.
Electronic Current Limiting Automatically shuts down power during overload or short-circuit conditions.
Automatically returns to normal operation after conditions are corrected.
DC Fuses (12 Volts)
- Eleven 12 Volt circuits (including two circuits for slideouts)
- Maximum of 30 Amp fuse for DC circuits 10 and 11 (all others max. 20 A)
- Reverse battery protection fuses; replace with ATC “Littelfuse ” Type 257 fuse
AC Circuit Breakers (120/240 Volts)
- One 30 Amp Main circuit and a maximum of five 20 Amp Branch circuits
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UL -Listed Main Circuit Breakers, rated for 120 V, maximum 30 A
Acceptable circuit breakers are as follows:
Manufacturer
Cutler Hammer Thomas Betts ITE/Siemens Square D
INSTAL L ATION INSTRUCTIONS
2
Murray
UL-Listed Branch Circuit Breakers, rated for 120 V, maximum 20 A
Acceptable circuit breakers are as follows:
Manufacturer
Cutler Hammer Thomas Betts
ITE/Siemens Square D
Murray
A replacement or additional circuit breaker shall be of the same manufacturer,
­ type designation, and equal or greater interrupting rating, not to exceed 30 A
- “Short-Circuit-Current” rating for the breaker should be 10,000 A
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Model/Cat. No./Type
Type BR and C Type TB or TBBD Type QP or QT Type HOM or HOMT Type MP-T or MH-T
Model/Cat. No./Type
Type BR and C, Type BRD BD and A Type TB and TBBD Type QP or QT Type HOM and HOMT Type MH-T or MP-T
Converter Operation Modes
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Troubleshooting 8900 Series Power Center
All WFCO power converters are automatic three-stage switching power supplies. The converter senses which mode it needs to be in by checking the RV system voltage.
The three modes/stages of operation include: Absorption mode/Normal operation
Nominal battery charge and supplies power to appliances
Bulk mode/Charge mode
Fast battery charge and supplies power to appliances
Float mode/Trickle charge
Trickle battery charge during storage
Absorption Mode: During this mode, the converter output is in the
13.6 Vdc range. This is the normal operation mode. This mode provides the 12 Vdc and current required by the 12 Vdc RV appliances, as well as slow charging the battery.
Bulk Mode: In this mode, the output voltage of the converter will switch to 14.4 Vdc range for a maximum of four hours. If the converter cycles between “Absorption and Bulk mode”, there could be a shorted battery cell or other issues.
Float Mode: In this mode, the converter is charging the battery with a trickle voltage of 13.2 Vdc. When the converter senses a demand (by turning on lights), the converter automatically returns to the “Absorption mode”.
OPERATI O N A L FEATURES
If there is no DC output, first check the reverse polarity fuses on the front panel of the WF-8900 Series power center. Then, visually inspect the fuses for any breaks; if none are found, use a continuity tester to check for continuity.
WF-8900 SERIES
MODEL: WF-89 xx
Model number
FUSE
+VCC
FUSE
ATC style
“Littelfuse ” Type 257 fuse
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Actual appearance of the front cover may vary.
If the reverse polarity fuses are blown, it means the RV battery was accidentally connected in reverse, either at the battery or at the converter. Reconnect properly, then replace the fuse with the same type and amp rating as the original “Littelfuse ” Type 257 automotive-style fuse.
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IMPORTANT: These fuses protect the converter from damage in the event that the RV battery is accidentally connected in reverse. A reversed battery connection, even for a second, is the reason that these fuses will blow.
3
4
The fuse rating that the manufacturer suggests for the output fuses will be marked on the unit. Replace only with same type and rating.
TROUBLESHOOTING INSTRUCTIONS
Breaker Filler Plates
Manufacturer
WFCO
Model/Cat. No./Type
FP-01 or FP-01B (Black)
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