Wells OC-2HG Installation Manual

WELLS BLOOMFIELD, LLC
10 Sunnen Drive P.O.Box 430195
St. Louis, MO 63143 USA
telephone: 314-781-2777
fax: 314-781-2714
www.wellsbloomfield.com
272
OWNERS MANUAL
HALF-SIZE
CONVECTION OVEN
with
HOTPLATE
and GRIDDLE
COOK TOP
MODEL
OC-2HG
Includes
INSTALLATION
USE & CARE
EXPLODED VIEW
PARTS LIST
WIRING DIAGRAM
Model OC-2HG with Left-Hand Griddle
IMPORTANT: DO NOT DISCARD THIS MANUAL
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
PRINTED IN UNITED STATES OF AMERICA
p/n 2M-304621 Rev. D M272 100329
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are
based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
10 Sunnen Dr., P.O.Box 430129 St. Louis MO 63143 USA
phone (314) 781-2777 or fax (314) 781-2714
for information and other details concerning warranty.
Wells Bloomfield, LLC
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4 AGENCY LISTING INFORMATION 4 INSTALLATION 5 OPERATION 8 CLEANING INSTRUCTIONS 12 PREVENTATIVE MAINTENANCE Hinge Adjustment 16 TROUBLESHOOTING SUGGESTIONS 17 EXPLODED VIEW & PARTS LIST 18 WIRING DIAGRAM 23 CUSTOMER SERVICE DATA 25
INTRODUCTION
Thank You for purchasing this Wells Bloomfield appliance. Proper installation, professional operation and consistent maintenance of this appliance will ensure that it
gives you the very best performance and a long, economical service life. This manual contains the information needed to properly install this appliance, and to use and care for the
appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
DIMENSIONS APPLIANCE OVEN CAVITY
Wide 30-1/8” (765mm) 14-3/8” (365mm) 36-1/8" (918mm) incl. 3" side spacers (req'd. to maintain clearance to combustible walls)
Deep 25-1/4” (641mm) oven only 21” (533mm) 27-7/8” (682mm) incl. handle
High 25-1/8” (638mm) oven only 20” (508mm) 35-1/2" (895mm) incl. cook-top (no legs) 41-1/4” (1048mm) incl. cook-top and legs
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
Door Swing 20" (508mm )radius
ELECTRICAL VOLTS kW AMPS L1 L2 L3 208 VAC 3ø 60Hz 15.2 45.9 39.4 41.4 240 VAC 3ø 60Hz 15.6 41.4 35.3 35.8
Note: Shipped from the factory 3 phase.
Unit is NOT approved for conversion to single phase
1
FEATURES & OPERATING CONTROLS
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2
FEATURES & OPERATING CONTROLS (continued)
ITEM DESCRIPTION FUNCTION
GREASE DRAWER Collects waste grease from griddle
A
DOOR HANDLE Open oven door. Isolated from oven heat
B
CONTROL PANEL
C
DOOR LATCH Holds door closed
D
ELECTRICAL SUPPLY INLET
E
FUSES
F
GRIDDLE SECTION Flat heated cooking surface
G
HOTPLATE SECTION Two hotplates for cooking or warming
H
COOLING LOUVERS
J
DRIP SHIELD Protects fuses from liqui d spills
K
ADJUSTABLE LEGS or
L
OPTIONAL CASTERS
OPTIONAL PROTEIN VENTING KIT
P
OVEN RACKS AND RACK SUPPORTS Hold product to be cooked in convection oven
U
CONVECTION OVEN SECTION
V
Mounts controls for griddle, hotplate and oven. See Operation section for functional details.
Electrical power hooks-up here (shown for reference only)
Provide over-current protection for electrical components.
Provide ventilation for motor and electronic components
Legs allow free-standing unit to be leveled. NOTE: Unit can be curb mounted or equipped with optional casters.
Additional venting to allow cooking protein products in the oven.
Heated cavity with circulation fan for cooking, baking and roasting
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
OVEN HEATING ELEMENTS Provide heat for oven operation
W
OVEN FAN Provides circulation for convection operation
X
Completes fan chamber, separates heating
OVEN FAN BAFFLE
Y
elements from cooking compartment and holds right rack support
3
PRECAUTIONS AND GENERAL INFORMATION
DANGER
ELECTRIC SHOC K HAZ ARD
DO NOT SPRAY WATER ON OR AROUND
ELECTRICAL EQ UIPMENT
DO NOT WASH FLOOR NEAR ELECTRICAL
EQUIPMENT WITH WATER SPRAY
WARNING:
ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Cooking surfaces are very hot during operation and will cause severe burns on contact with unprotected skin.
This appliance is intended for use in commercial establishments only.
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
This appliance is intended No other use is agents.
recommended or authorized by the manufacturer or its
to prepare food for human consumption.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
DO NOT submerge this appliance in water. This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring. Do not wash floor around this appliance with water or steam jet.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
Do not operate this appliance if the control panel is damaged. Do not operate this appliance if the keypad section of the control panel is torn or broken. Call your Authorized Wells Service Agent for service.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
AGENCY LISTING INFORMATION
STD 4
E6070
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and maintained according to the instructions in this manual.
This appliance is Listed under UL File E6070 for 208V and 240V.
4
INSTALLATION
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
COMPONENTS 5 ea. OVEN RACKS
2 ea. RACK SUPPORTS 1 ea. FAN BAFFLE 4 ea. ADJUSTABLE LEGS
ACCESSORIES 1 ea. LITERATURE PACKAGE
SERVICE TECHNICIAN INSTALLATION NOTES
1. Installation and start up should be performed by an authorized installation company. Insta ller must record installation particulars on the CUSTOMER SERVICE DATA form on page 23 of this manual.
2. Verify that this equipment installation is in compliance with the specifications listed in this manual and with local code requirements.
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISK OF PERSONAL INJURY
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical and plumbing codes. Failure can result in personal injury and property damage.
IMPORTANT: It is the RESPONSIBILITY OF THE INSTALLER to check with the AUTHORITY HAVING JURISDICTION, in order to verify compliance with local codes and ordinances for THIS SPECIFIC EQUIPMENT INSTALLATION.
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
5
INSTALLATION (continued)
WARNING:
ELECTRIC
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
NOTE: Oven is shipped with biscuit baking adapter plate attached to rear panel. If oven is used exclusively for bread products (bread, pies, etc.), DO NOT remove this adapter. Optional Venting Kit #23035 is available to allow cooking protein products. If oven is used for proteins, remove adapter and install the external vent. When cooking protein, additional venting is required to decrease release of cooking vapors when opening the door.
SHOCK HAZARD
EQUIPMENT SET-UP
1. CURB or COUNTER MOUNTING a. Setup the appliance only on a firm, level, non-combustible surface. Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal over combustible material may not meet code for non-combustible surfaces. b. Appliance is approved for i nstallation with zero clearance at bottom. c. Recommend at least 3” clearance on sides and back t o allow adequate air flow.
2. INSTALLING LEGS a. Install adjustable legs, one on each corner of the appliance, in the holes provided. b. Set up the appliance only on a firm, level, non-combustible surface. Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal over combustible material may not meet code for non-combustible surfaces. c. LEVELING: Verify that the appliance sits firmly ON ALL FOUR LEGS. With a spirit level, check that the appliance is level front-to-back and side-to-side.
3. INSTALLING OPTIONAL CASTERS a. Install casters, one on each corner of the appliance, in the holes provided. Locking casters must be installed on the FRONT of the appliance. b. Set up the appliance only on a firm, level, non-combustible surface. Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal over combustible material may not meet code for non-combustible surfaces. c. LEVELING: Verify that the appliance sits firmly on all four casters when in its normal operational position. With a spirit level, check that the appliance is level front-to-back and side-to-side.
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
Optional Vent Duct Installation
6
INSTALLATION (continued)
DANGER: ELECTRICAL SHOCK HAZARD
ELECTRICAL CONNECTIONS MUST BE MADE BY A
LICENSED ELECTRICIAN
Electrical shock will cause death or serious injury.
Refer to the nameplate on the front of the appliance.
Verify the ELECTRICAL SERVICE POWER.
Voltage and phase must match the nameplate specifications, and
available electrical service amperage must meet or exceed the specifications listed on page 1.
Wiring must be no less than 4 AWG solid copper wire, rated for at least 90ºC.
NOTE: Wire gauge, insulation type and temperature rating , as well as type, size and construction of conduit, must meet or exceed applicable specifications of local codes and of the National Electrical Code.
1. Electrical connection terminal block and ground lug are accessible
by removing the right side panel.
2. This appliance must be connected to a suitable building ground.
The equipment ground connection is marked " ".
3. The appliance is shipped from the factory wired for 3-phase
electrical service. Refer to the Wiring Diagram included with this appliance, an d verify that field wiring con f orms to this diagram.
IMPORTANT: This appliance is not approved for 1Ø operation. Conversion of this appliance to single-phase operation will void the warranty.
4. Reinstall right side panel at completion of electrical hook-up.
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
CAUTION:
RISK OF
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
DAMAGE
CAUTION:
ELECTRICAL
The ground lug of this appliance must be connected to a suitable building ground.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
IMPORTANT: The appliance is shipped from the factory wired for 3-phase (3ø) electrical service. This appliance is not approved for 1ø operation. Conversion of this appliance to single-phase operation will invalidate the UL listing and void the warranty
SHOCK HAZARD
7
OPERATION
SUGGESTED COOKING TIMES
A. CONVECTION OVEN PRODUCT TEMP TIME NUMBER
ºF MINUTES OF RACKS
BREAD PRODUCTS Hamburger Roll 300 15 5 Bread (1 lb loaves) 325 34 3 (12 loaves) Roll 300 16 5 (60 rolls) Baking Soda Biscuit 400 7 For best baking results, use rack positions 2, 5 & 8 (where rack position 1 is the top rack) Baking one pan: use rack 5; baking 2 pans: use racks 2 & 8. PASTRIES Sheet Cake (2½ lbs. per pan) 300 17 5 Frozen Fruit Pie (46oz.) 350 50 5 (10 pies) Frozen Fruit Pie (26oz. - 8" dia.) 350 40 5 (15 pies) Sugar Cookie 300 15 5 Danish Roll 350 12 5 Fruit Cake 275 75 3 Cake (1 lb.) 300 19 5 (10 cakes) FISH Fish Stick 350 15 5 Halibut Steak (Frozen 5 oz.) 350 20 5 FOWL Turkey, Rolled (18 lb. roll) 310 3¾ hr 1 Chicken (2½ lb. quartered) 350 30-35 5 Chicken (Breast) 350 30 5 OTHER Melted Cheese Sandwich 400 8 5 Idaho Potato (120 potatoes) 450 40 5 Beef Pot Pie 400 30-35 5 Macaroni & Cheese 350 30 5 Turkey Pot Pie 400 30-35 5 NOTE: "HIGH" fan speed provides the fastest cook time. "LOW" fan speed is used for foods which are sensitive to air currents, such as meringue pie.
B. GRIDDLE PRODUCT TEMP TIME
ºF MINUTES
Sausage (Link or Patty) 350 3-4 Bacon 350 2-3 Canadian Bacon 350 2-3 Ham Steak 375 3-4 Minute Steak 400 3-4 Hamburger 350 3-4 Melted Cheese Sandwich 375 3-4 Hot Dog 325 2-3 French Toast 350 2-3 Pancakes 375 2 Eggs, Scrambled 300 1-2 Eggs, Hard Fried 300 3
Eggs, Sunny Side Up 300 2
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
8
OPERATION (continued)
GRIDDLE SECTION
G.01 GRIDDLE TEMPERATURE CONTROL: Thermostat, controls 0ºF(OFF) to 400ºF
G.02 GRIDDLE HEAT ON INDICATOR
HOTPLATE SECTION
H.01 FRONT HOTPLATE TEMPERATURE CONTROL: Infinite Switch, OFF to HIGH
H.02 FRONT HOTPLATE HEAT ON INDICATOR H.03 REAR HOTPLATE TEMPERATURE
CONTROL: Infinite Switch, OFF to HIGH H.04 REAR HOTPLATE HEAT ON INDICATOR
CONVECTION OVEN SECTION
V.01 OVEN POWER SWITCH, 3 position ON (oven + fan) - OFF - FAN (only)
V.02 FAN SPEED SWITCH, 2 position HI - LOW
V.03 OVEN POWER ON INDICATOR V.04 OVEN HEAT ON INDICATOR V.05 DIGITAL READOUT: Displays oven
temperature, cook time and oven programming information A. TEMPERATURE DISPLAY(ºF) B. TIME DISPLAY (minutes:seconds) C. ERROR CODES (see page 17)
V.06 OVEN TIME CONTROL V.07 OVEN TEMPERATURE CONTROL V.08 TIMER / PROGRAM START BUTTON V.09 ACTUAL TEMP BUTTON: Press to view current oven
Farenheit temperature on readout V.10 PROGRAM SELECTION BUTTONS:
Press and hold while turning controls to program time and temp Press and release to begin program
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
V.11 CANCEL BUTTON: Press to: cancel a selected program in progress; or, to silence the audible alarm at the end of a cook cycle
CAUTION:
HOT SURFACE
Cooking surfaces are very hot and will cause burns on contact with unprotected skin.
9
OPERATION CONVECTION OVEN OPERATING INSTRUCTIONS
CAUTION
ELECTRIC SHOCK
DO NOT splash or pour water onto control panel or wiring.
HAZARD
CAUTION
BURN HAZARD
Oven surfaces can be hot to the touch and can cause burns on contact.
MANUAL COOK MODE
1. Set the OVEN POWER SWITCH (V.01) to ON. The OVEN POWER ON INDICATOR (V.03) will be lit when the switch is ON.
2. Rotate OVEN TEMPERATURE CONTROL knob (V.07) until the desired cooking temperature is displayed on the READOUT (V.05A). The oven will begin heating, and the temperature digits will flash, until the set temperature is reached.
3. Rotate OVEN TIME CONTROL knob (V.06) until the desired time is displayed on the READOUT. The digits and colon will flash, indicating that time has been set but the timer is not started.
4. Load product in the oven. Press START TIMER key (V.08). The timer digits count down and the colon (only) flashes during the timer period.
5. At the end of the timer period, an audible alarm will sound. Press CANCEL key (V.11) to silence the alarm. HINT: For best baking results when making baking soda biscuits, use rack positions 2, 5 & 8 ( where rack position 1 is the top rack). When baking one pan: use rack 5 (center rack); when baking 2 pans: use racks 2 & 8; when baking three pans: use racks 2, 5 & 8.
PROGRAM COOK MODE
1. Five (5) programmable keys (V.10) are provided for presetting frequently used time / temperature combinations. To set: a. Press and hold the appropriate PGM key. b. While holding the PGM key, turn the TIME and TEMP knobs until the desired time and temperature is displayed on the readout. c. Release the PGM key to store the displayed time and temp in memory.
2. The program for any PGM key can be recalled by momentarily pressing that PGM key.
3. To start a programmed cook cycle, press the appropriate PGM key and the START TIME key. Once the cook cycle has started, t he TIME and TEMP knobs are locked out to prevent accidental re-programming.
4. The actual oven temperature may be recalled at any time by pressing the ACTUAL TEMP key (V.09).
5. At the end of the timer period, an audible alarm will sound. Press CANCEL key (V.11) to silence the alarm.
TEMPERATURE OFFSET MODE
1. A user preference offset mode is provided should the user feel the oven cooks too hot or too cold.
2. The OFFSET MODE can be used to offset the set / displayed temperature from the sensed temperature by as much as ± 35ºF, in 5ºF increments: a. Rotate the TIME controller until the time digits on the display read "00:00". b. Rotate the TEMP control until the temp digits display between 400º and 500º. c. Press and hold the START TIMER key for five seconds. d. Turn either the TIME or TEMP control until the desired offset is displayed. e. Press the ACTUAL TEMP key to exit.
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10
OPERATION GRIDDLE OPERATING INSTRUCTIONS
SEASONING
The metal surface of the griddle has microscopic pores. It is important to fill the pores with oil to provide a hard, non-stick cooking surface.
1. Turn GRIDDLE TEMPERATURE CONTROL (G.01) clockwise to 375ºF. Allow the griddle to heat until the GRIDDLE HEAT ON INDICATOR (G.02) goes OFF, showing that the griddle is up to the set temperature.
2. Spread a light film of oil over the entire griddle surface.
3. Allow the oil film to "cook in" for 2 - 3 minutes, or until the oil smokes.
4. Wipe the griddle surface with a clean cloth to remove any standing oil.
5. For new griddles, repeat this procedure 2 - 3 times, until the griddle has a slick, clean surface.
COOKING WITH YOUR GRIDDLE
1. Turn the GRIDDLE TEMPERATURE CONTROL (G.01) to the desired coo king temperature. The solid-state thermostatic controller will automatically maintain set temperature.
2. The GRIDDLE HEAT ON INDICATOR(G.02) will be ON when the heating elem ents are energized.
Griddle surface can be VERY HOT and may cause severe burns on contact.
DO NOT splash or pour water onto control panel or wiring.
WARNING
HOT SURFACES
CAUTION
ELECTRIC SHOCK HAZARD
OPERATION HOTPLATE OPERATING INSTRUCTIONS
COOKING WITH YOUR HOTPLATE
1. Each element is individually controlled by a TEMPERATURE CONTROL (H.01 and H.0 3). These are infinite switch controls which control based on time on vs time off, not the actual temperature of the hotplate surface.
2. Settings are OFF to HIGH. Switch position is an indication of temperature in that higher numbers indicate a higher temperature.
3. The associated indicator will be lit when the switch is in any position other than OFF.
4. When set to HIGH, the hotplate element can reach maximum temperature in secon ds. This eliminates the need to pre-heat.
5. Once liquid begins to boil, reduce the setting to minimize power consumption and increase the useful life of the elements.
6. Use cooking pans which fully cover the elements for maximum efficiency.
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
WARNING
HOT SURFACES
Hotplate surface can be VERY HOT and may cause severe burns on contact.
CAUTION
ELECTRIC SHOCK HAZARD
DO NOT splash or pour water onto elements, countertop, control panel or wiring.
11
OVEN CLEANING INSTRUCTIONS
PREPARATION Allow oven to cool to 150ºF or less
DANGER
ELECTRIC SHOCK HAZARD
FREQUENCY Daily TOOLS Fiber Brush,
Mild Detergent, Sanitizer Clean Towel
DAILY CLEANING
1. Turn POWER SWITCH to FAN. With the door held open, allow the oven to cool. When the ov en interior has cooled to 150ºF or less, turn the POWER SWITCH to OFF.
2. Remove racks and rack supports. Remove fan baffle.
DO NOT SPRAY WATER ON OR AROUND
ELECTRICAL EQUIPMENT
DO NOT WASH FLOOR NEAR ELECTRICAL
EQUIPMENT WITH WATER SPRAY
3. Brush the fan wheel and wipe it with a moist cloth. Sponge out all loose particles.
4. Wipe down the entire interior using a clean cloth moistened with
CAUTION:
ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
BURN HAZARD
Allow appliance to cool completely before cleaning. Do not attempt to clean the oven until it has cooled to
150ºF or less. It can burn you. Hand protection is required.
CAUTION:
CUT HAZARD
FAN BLADES ARE SHARP.
hot water and a mild deterg ent. Rinse by wiping with a clean towel moistened wit h sanitizer.
IMPORTANT: Always wipe or rub in the direction of the polish lines or grain of the metal.
5. Clean oven racks and rack supports in a sink or dishwasher.
6. Reinstall the fan baffle, paying particular attention that the lip on the right side of the fan baffle is fully seated in the slot in the edge of the oven cavity. Reinstall rack suppo rts and racks.
IMPORTANT: Take care to avoid damage to fan blades when reinstalling fan baffle.
7. Turn power switch to FAN . Verify that fan runs smoothly and does not contact fan baffle. Turn power switch to OFF. Reposition fan baffle if necessary.
8. Wipe down the prep top and exterior of the oven using a clean cloth moistened with hot water and a mil d detergent. Rinse by wiping with a clean towel moistened with sanitizer.
IMPORTANT: Always wipe or rub in the direction of the polish lines or grain of the metal.
9. Replace oven rack supports. Leave the door open overnight.
PROCEDURE IS COMPLETE Use due care when cleaning and/or wiping.
IMPORTANT: DO NOT spill or pour water into controls, control panel or wiring.
Damage to internal components from water damage is not covered by warranty.
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
12
OVEN CLEANING INSTRUCTIONS (continued)
PREPARATION Allow oven to cool to 150ºF or less FREQUENCY Weekly TOOLS Fiber Brush, Plastic Scouring Pad, Plastic Scraper
Mild Detergent, Sanitizer, Oven Cleaner, Clean Towel
WEEKLY CLEANING
1. Turn POWER SWITCH to FAN. With the door held open, allo w the oven to cool. When the ov en interior has cooled to 150ºF or less, turn the POWER SWITCH to OFF.
2. Remove racks and rack supports. Remove fan baffle.
3. Brush the fan wheel and wipe it with a moist cloth. Sponge out all loose particles.
4. Scrub entire interior of convection oven with a plastic scouring pad and oven cleaner.
5. For baked-on food spills, apply oven cleaner. Close the oven door. Let stand for 10 minutes. Ca refully wipe all oven cleaner and food residue from all i nterior surfaces. Wipe with sanitizer.
6. Wipe down the entire interior using a clean cloth or moistened with hot water and a mild deterg ent. Rinse by wiping with a clean towel moistened wit h sanitizer.
IMPORTANT: Always wipe or rub in the direction of the polish lines or grain of the metal.
7. Clean oven racks and rack supports in a sink or dishwasher.
8. Reinstall the fan baffle, paying particular attention that the lip on the right side of the fan baffle is fully seated in the slot in the edge of the oven cavity. Reinstall rack suppo rts and racks.
IMPORTANT: Take care to avoid damage to fan blades when reinstalling fan baffle.
9. Reconnect to electric power. Turn power switch to FAN . Verify that fan runs smoothly and doe s not contact fan baffle. Turn power switch to OFF. Reposition fan baffle if necessary.
10. Wipe down the exterior of the oven using a clean cloth moistened with hot water and a mild deterge nt. A plastic scouring pad may be used to removed baked-on food debris. Rinse by wiping with a clean towel moistened with sanitizer.
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
IMPORTANT: Always wipe or rub in the direction of the polish lines or grain of the metal.
11. Replace oven rack supports. Leave the door open overnight.
PROCEDURE IS COMPLETE
CAUTION:
ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
BURN HAZARD
Allow appliance to cool completely before cleaning. Do not attempt to clean the oven until it has cooled to
150ºF or less. It can burn you. Hand protection is required.
CAUTION:
CUT HAZARD
FAN BLADES ARE SHARP. Use due care when cleaning and/or wiping.
IMPORTANT: DO NOT spill or pour water into controls, control panel or wiring.
Damage to internal components from water damage is not covered by warranty.
13
Assembling Fan Baffle & Rack Support
GRIDDLE CLEANING INSTRUCTIONS
CAUTION:
BURN HAZARD
Use due caution when cleaning the hot griddle surface. Hand protection is required.
IMPORTANT: NEVER USE STEEL WOOL TO CLEAN THE GRIDDLE SURFACE!
IMPORTANT: DO NOT spill or pour water into controls, control panel or wiring.
Damage to internal components from water damage is not covered by warranty.
PREPARATION Allow griddle to cool to 220ºF
FREQUENCY Daily
TOOLS Fiber Brush,
Mild Detergent, Pumice Stone or Griddle Brick
Clean Towel
DURING USE
To keep the griddle clean and food flavors at their best, scrape the
griddle after preparing each order. Scrape excess food into the
waste hole in the grease trough (front of the griddle cooking
surface). After each 2 - 3 orders, wipe the griddle surface with a
light coat of oil.
DAILY CLEANING
1. Clean the griddle surface daily, at a minimum:
a. Set temperature control to 220ºF. Allow the griddle
temperature to drop to 220ºF before proceeding.
b. Pour a small amount of water on the griddle surface and let it
"sizzle".
c. Use a pumice stone or griddle brick to remove all remaining
waste, and to clean the griddle surface down to bright metal.
Wipe off any remaining powder residue.
d. Use a soft-bristled fiber brush in a circular motion to remove
any remaining food particles.
e. Turn temperat ure control to OFF. Allow the griddle surface to
cool, then wipe the surface with a clean cloth.
f. Dry the griddle surface thoroughly.
g. Season the cooking surface after each cleaning using the
instructions on page 11.
2. At least once each day, the GREASE TROUGH must be
thoroughly cleaned. Using a scraper, remove all grease and food
waste from the grea se trough and into the grease drawer.
3. After scraping all cooking waste from grease trough into GREASE
DRAWER, ta ke the grease drawer to kitchen cleaning area and
properly dispose of all waste.
a. Clean drawer with hot water and a mild detergent.
b. Dry drawer thoroughly and reinstall in griddle.
4. GRIDDLE EXTERIOR:
a. Wipe down splash guard s, griddle body and the grease trough
with a cloth dampened with warm water and a mild detergent.
b. A plastic scouring pad and a non-abrasive cleanser may be
used for hard-to-remove food particles.
c. Rinse thoroughly with clean water. DO NOT splash or pour
water onto control panel or wiring.
d. Dry griddle with a soft, clean cloth.
PROCEDURE IS COMPLETE
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
14
HOTPLATE CLEANING INSTRUCTIONS (continued)
PREPARATION Allow hotplates to cool completely before cleaning FREQUENCY Daily TOOLS Fiber Brush, Plastic Scouring Pad, Plastic Scraper
Mild Detergent, Non-Abrasive Cleanser Clean Towel or Sponge
DAILY CLEANING
1. Turn both controls to OFF. Allow both hotplate elements to cool.
2. Wipe the entire hotplate top panel using a clean cloth or sponge dampened with hot water and a mild detergent.
3. For burned-on foods or sauce spillage, use a plastic scraper and/or non-abrasive cleanser applied with a plastic scouring pad.
4. Dry hotplates with a soft, clean cloth.
PROCEDURE IS COMPLETE
CAUTION:
ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
BURN HAZARD
Allow hotplate to cool completely before cleaning. Do not attempt to clean the elements until they are cool.
IMPORTANT: DO NOT spill or pour water into controls, control panel or wiring.
Damage to internal components from water damage is not covered by warranty.
IMPORTANT: Always wipe or rub in the direction of the polish lines or grain of the metal.
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
15
PREVENTATIVE MAINTENANCE
CAUTION:
BURN HAZARD
Allow appliance to cool completely before adjusting.
CHECK ALIGNMENT
BOTTOM
PANEL
EQUAL
CLEARANCES
APPROXIMATELY
Hinge Adjustment
HINGE ADJUSTMENT
PRECAUTIONS: None FREQUENCY: Monthly, at a Minimum; or, As Needed TOOLS: Phillips (+) Screwdriver
7/16" Nut Driver 7/8" and 1-1/8" Wrenches
THE FOLLOWING PROCEDURE IS TO BE
PERFORMED BY QUALIFIED PERSONNEL ONLY
1. Remove bottom panel to access pivot.
2. Gap between top of door and frame , and between bottom of door and frame must be approximately equal
Adjust height of door by loosening jamb nut, then turning pivot on its screw mounting. Clockwise lowers the door height. Re-tighten jamb nut .
3. Gap between left side of door and frame must be the same from top to bottom
Adjust door for plumb by loosening holding screws. Turn adjusting bolt to increase or decrease gap at bottom. Clockwise increases gap. Re-tighten holding screws.
4. Gap between top of door and frame must be the same from side to side
Adjust door for level by loosening holding screws, then raising or lowering latch-end of door until it is level. Re-tighten holding screws.
5. Reinstall bottom panel. Procedure is complete
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
16
TROUBLESHOOTING SUGGESTIONS
CAUTION: ELECTRICAL SHOCK HAZARD
Removal of any cabinet panel will result in exposed electrical circuits. Any procedure requiring the removal of any cabinet
panel must be performed by a qualified technician only.
CAUTION: ELECTRICAL SHOCK HAZARD
Fuse replacement may expose dangerous voltages. Fuse replacement must be performed by a qualified technician.
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
No power to appliance Circuit breaker off or tripped Reset circuit breaker
Power cord unplugged or damaged
Fuse blown or loose Check power fuses. If blown,
Oven will not heat Power switch turned to OFF or
FAN Temperature control not set Set to desired temperature
Fan switch OFF Turn fan switch to HIGH or LOW
NOTE: There are no user serviceable components in the appliance. In all cases of damage or component malfunction, contact your Authorized Wells Service Agency for repairs.
Check power cord Plug in or repair as required
correct problem and replace fuses
Turn power switch ON
Oven door not closed Be sure door is closed and
latched
Hi-limit control tripped on excessive oven temperature
Damaged controller or internal components
Door pops open during cook cycle
Griddle will not heat Temperature control not set Set to desired temperature
Griddle heats unevenly Damaged controller or internal
One or both hotplates will not heat
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
ERROR CODES
In all instances of controller error,
contact your Authorized Wells
Service Agency for repairs.
Hinge out of adjustment Adjust hinge
Damaged controller or internal components
components Temperature control(s) not set Set to desired temperature
Damaged controller or internal components
F1 Relay closed or relay ohms low when not cooking F2 Actual temperature greater than T-SET MAX +60ºF (±35ºF) F3 Open temperature sensor F4 Shorted temperature sensor F5 Relay open or relay ohms high when cooking F6 No 60 Hz (Cycles per second other than 60 Hz detected)
Allow oven to cool Hi-limit will reset
Contact Authorized Wells Service Agency for repairs
Contact Authorized Wells Service Agency for repairs
Contact Authorized Wells Service Agency for repairs
Contact Authorized Wells Service Agency for repairs
17
EXPLODED VIEW CABINET COMPONENTS
OC-2HG CABINET COMPONENTS
1
2
3
COOKTOP
SEE
DETAIL A & B
4
5
6
7
9
2
8
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
15
16
13
10
11
12
10
17
14
17
IL1998
18
OC-2HG ELECTRICAL COMPONENTS
20
18
19
25
26
EXPLODED VIEW ELECTRICAL COMPONENTS
21 22
24
23
51
53
52
54
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
27
28
29
30
31
32
33
34
35
36
37
50
42
41
40
39
48
49
47
46
45
44
43
38
IL1999
19
EXPLODED VIEW SOLID ELEMENT COOKTOP
OC-2HG SOLID ELEMENT COOKTOP COMPONENTS
55
56
57
58
64
66
67
65
59
60
61
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
62
63
DETAIL
20
A
IL2001
EXPLODED VIEW SPIRAL ELEMENT COOKTOP
OC-2HG SPIRAL ELEMENT COOKTOP COMPONENTS
68
67
57
58
59
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
60
61
66
65
64
62
63
DETAIL
21
B
IL2002
EXPLODED VIEW REMOVABLE COMPONENTS
OC-2HG REMOVABLE COMPONENTS
65
69
70
71
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
IL2000
22
OC2HG PARTS LIST
OC-2HG COMBO COOK CENTER
Key
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
Part No Description App.
No
1 2K-305619 BUSHING UPPER DOOR HINGE 42 WS-65846 CONTROLLER 2 2A-305610 PIN HINGE DOOR OVEN 43 2C-41974 NUT 8-32 HEX 7/8 LONG ALU 3 2C-305616 STRIKER LATCH M4200-3SV 44 WS-50131 TERM BLK KIT 3-POLE 85AMP 4 2C-305615 LATCH ASSY M4200-3S 45 2E-43880 RLY 208/240 DPDT, M4200-2 5 5F-22914 KIT DOOR RETRO 46 2V-300933 BRKT CAPACITOR HOLDING 6 F6-45647 SHIELD PROX SWITCH ASSY 47 2E-37779 CNTCTR-3PLE 208V W/SCREWS 7 F6-43787 BRKT SWITCH PROXIMITY 48 2E-307328 RELAY-3PST, I/O 240/30A 8 F6-43804 TRIM FR LOWER M4200 49 WS-69823 CAPACITOR-MTR, 440V@6mFD
9 2R-305612 HANDLE ASSY M4200-3SV 50 WS-63932 MOTOR 2SP 1/4HP 208/240V 10 F6-43899 PLATE DOOR PIVOT M4200 51 2K-31040 BUSHING HEYCO 7/8"O.D. 11 2A-43900 SLEEVE HINGE DOOR M4200 52 2E-30667A RELAY ESAFE II I/O 24V/24 12 F6-43896 HINGE BOT ASSY DOOR M4200 53 2E-34768 FUSE SC-10 10A 300V 13 F6-43889 CLIP SUPPORT RACK M4200 54 2E-34769 FUSEHOLDER HPA-EE 10A,240V 14 DD-49651 CNTRL DGTAL 400DEG WRT-15 55 WS-503973 ELEM HPLATE UPGRADE FUSED 15 F6-46314 GASKET DOOR TOPBTM M4200 56 DD-501451 BRKT SOLID ELEM, HOLD DOWN 16 F6-46313 GASKET DOOR SIDE M4200 57 2N-30496UL ELEMENT 240V 2250W
2A-45598 LEG ADJUST 6IN SS OC-1 58 2E-32054 JUMPER, ELEMENT MEDIUM 5F-21372 CASTER SWVL W/BRAKE 59 G7-31968 CLAMP ELEM CTR SMALL GRID
17
5F-21330 CASTER SET CONV OVEN\ 60 G7-31969 CLAMP ELEM END SMALL GRID 5F-21373 CASTER SWVL W/O BRAKE 61 G7-33474 CLIP TIE DOWN INSUL GRID 2N-43866UL ELEM 208V 2500W CENTER 208V 62 2K-31040 BUSHING HEYCO 7/8" O.D.
18
2N-43800UL ELEM 240V 2800W CTR, 2.5IN 240V 63 2R-38668 HANDLE GREASE DRWE GRIDDLE 2N-43872UL ELEM 208V 2500W INNER 208V 64 G7-Z12047 PANEL FRONT - GREASE DR
19
2N-43783UL ELEM 240V 2800W INNER 240V 65 WS-501774 GREASE CAN ASSY OC2HG
20 F6-43836 COVER GASKET ELEM INNER 66 WS-69623 PROBE W/1/4 STOP 21 2T-45180 THRMO SNAP DISC,M4200 67 2K-48746 ADAPTER BAYONET 3/8-24 22 F6-304608 MOUNT THERMO OVENS 68 WS-50293 ELMNT ASSY KIT, 240V@2600W 23 2J-304712 PROBE TEMP OC-1 69 F6-43889 CLIP SUPPORT RACK M4200 24 2I-43834 GASKET ELEM M4200 70 2B-43785 SUPPORT RACK OVEN M4200 25 2U-43797 WHEEL BLOWER M4200 26 F6-45239 PROXIMITY SWITCH ASSY 27 F6-43787 BRKT SWITCH PROXIMITY 28 DD-69655 PANEL CNT ASSY OC2HG 29 M3-304688 PANEL CONTROL OC-2HG 30 2M-304724 DECAL OC2HG CTRL PNL 31 2R-45653 KNOB CONTROL 2.25 OD 32 2J-40877 LIGHT SIGNAL WHITE 250V 33 2R-300356 KNOB 150°F-550°F DEG 34 2J-31157 LIGHT SIGNAL RED 35 2E-45651 SWITCH DPDT 250V 15A 36 2E-43738 BOOT SEAL, ROCKER SWITCH 37 2E-45657 SWITCH SPDE OC-1 38 2R-47439 KNOB OC-1 RS 39 M3-303252 GASKET CLOSE CELL, OVEN 40 WS-504713 CNTRL BRD,TIME/TEMP, OC-4 41 2E-30562 SWITCH INFINITE 240V
Key
No
71 2B-50200-34 RACK HALF SIZE OVENS
Part No Description App.
23
WIRING DIAGRAM
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
24
WIRING DIAGRAM
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
25
NOTES
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
26
NOTES
272 2M-304621 Owners Manual OC-2HG Combo Cook Center
27
NOTES
28
PARTS & SERVICE
DESCRIPTION PART NO.
CASTER SET, OVEN (set of 4) 5F-21330 OVEN STACKING KIT 5F-21342 CASTER, SWIVEL (set of 2) 5F-21372 CASTER, LOCKING (set of 2) 5F-21373 OVEN RACK, REPLACEMENT (ea.) 5F-21376 PREP TOP 5F-21445 WALL SPACER KIT DD-21717 LEG KIT, OVEN, S/S (set of 4) 2A-45598 VENTING KIT (USED WHEN COOKING PROTEIN) WS-23035
IMPORTANT: Use only factory authorized service parts and replacement filters.
For factory authorized service, or to order factory authorized replacement parts, contact your Wells authorized service agency, or call:
Wells Bloomfield, LLC
10 Sunnen Dr. St. Louis MO 63143 USA
Service Dept.
phone: (800) 807-9054 fax: (314) 781-2714
Service Parts Department can supply you with the name and telephone number of the WELLS AUTHORIZED SERVICE AGENCY nearest you.
CUSTOMER SERVICE DATA
RESTAURANT _____________________________ LOCATION _____________ INSTALLATION DATE ________________________ TECHNICIAN ___________ SERVICE COMPANY ________________________________________________ ADDRESS ___________________________ STATE ______ ZIP__________ TELEPHONE NUMBER (_____)_____-_________
EQUIPMENT MODEL NO. _______________ EQUIPMENT SERIAL NO. _______________
VOLTAGE: (check one) 208 480
please have this information available if calling for service
29
WELLS BLOOMFIELD, LLC
10 Sunnen Dr., St. Louis, MO 63143
telephone: 800-807-9054
fax: 314-781-2714
www.wells-mfg.com
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