Wells MOD-127TD/AF Operators Manual

WELLS MANUFACTURING
265 Hobson Street, Smithville, Tennessee 37166
telephone: 314-678-6314
fax: 314-781-2714
www.wells-mfg.com
OWNERS MANUAL
BUILT-IN
MODULAR AUTO-FILL WARMERS
MODELS
MOD-100TD/AF MOD-127TD/AF
011C
MOD-100TD/AF
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS U S ING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
Includes
INSTALLATION
USE & CARE
EXPLODED VIEW
PARTS LIST
WIRING DIAGRAM
IMPORTANT: DO NOT DISCARD THIS MANUAL
questions concerning installation, operation or maintenance of this equipment.
2M-308022 Rev. A
03/18
LIMITED EQUIPMENT WARRANTY
Wells Manufacturing warranties new products to be free from defects in material and/or workmanship for a period of one [1] year from the date of original installation, except as noted below. Defects that occur as a result of normal use, within the time period and limitations defined in this warranty, will at Wells’ discretion have the parts replaced or
repaired by Wells or a Wells-authorized service agency.
THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.
Repairs performed under this warranty are to be performed by a Wells­authorized service agency. Wells will not be responsible for charges incurred or service performed by non-authorized repair agencies.
In all cases, the nearest Wells-authorized service agency must be used.
Wells will be responsible for normal labor charges incurred in the repair or replacement of a warrantied product within 50 miles (80.5 km) of an authorized service agency. Time and expense charges for anything beyond that distance will be the responsibility of the owner. All labor will need to be performed during regular service hours. Any overtime premium will be charged to the owner. For all shipments outside the U.S.A. and Canada, please see the International Warranty for specific details.
It is the responsibility of the owner to inspect and report any shipping
damage claims, hidden or otherwise, promptly following delivery.
No mileage or travel charges will be honored on any equipment that is deemed portable. In general, equipment with a cord and plug weighing less than 50 lb. (22.7 kg) is considered portable and should be taken or
shipped to the closest authorized service agency, transportation prepaid .
CO NTAC T
Should you require any assistance regarding the operation or maintenance of any Wells equipment; write, phone, fax or email our service department. In all correspondence mention the model number and the serial number of your unit, as well as the voltage or type of gas you are using.
Business hours are 8:00 a.m. to 4:30 p.m. Central Standard Time
Telephone 314.678.6314
Fax 314.781.2714
Email customerservice@star-mfg.com
www.wells-mfg.com
RANTY EXCLUSIONS
WAR
THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.
• Any product which has not been installed, cleaned, maintained, or used in accordance with the directions published in the appropriate installation sheet and/or owner’s manual as well as national and local codes, including incorrect gas or electrical connection. Wells is not liable for any unit which has been mishandled, abused, misapplied, subjected to chlorides, harsh chemicals, or caustic cleaners, damaged from exposure to hard water, modified by unauthorized personnel, damaged by flood, fire, or other acts of nature [or God], or which have an altered or missing serial number.
• Installation, labor, and job checkouts, calibration of heat controls, air and gas burner/bypass/pilot adjustments, gas or electrical system checks, voltage and phase conversions, cleaning of equipment, or seasoning of griddle surface.
• Replacement of fuses or resetting of circuit breakers, safety
controls, or reset buttons.
• Replacement of broken or damaged glass components, quartz heating
elements, and light bulbs.
• Labor charges for all removable parts in gas charbroilers and hotplates, including but not limited to burners, grates, and radiants.
• Any labor charges incurred by delays, waiting time, or operating restrictions that hinder a service technician’s ability to perform service.
Parts that fail or are damaged due to normal wear or labor for
replacement of Items that can easily be replaced during a daily cleaning routine. such as but not limited to silicone belts, PTFE non­stick sheets, knobs, control labels, bulbs, fuses, quartz heating elements, baskets, racks, and grease drawers.
• Components that should be replaced when damaged or worn, but have
been field-repaired instead [eg. field-welded fry pots].
• Any loss of business or profits.
ADDITIONAL WARRANTIES
Specialty/chain specific versions may also have additional and/or extended warranties.
PRODUCTS PARTS LABOR
universal ventless hoods 2 years 1 year
canopy hoods 2 years 1 year
“Cook’n Hold” equipment [HW10,
HWSMP, LLSC7, LLSC7WA, LLSC11,
2 years 1 year
an d LLSC 1 1WA]
cast iron grates, burners, and burner
shields
original Wells parts sold to repair
Wells equipment
1 year
90 days
Service First 1 year
The fore going warrant y is in lieu of any and a ll other warranti es expresse d or implied and c onstitutes the e ntire warranty. 2M-Z22393 • Rev A • 02.2018
TABLE OF CONTENTS
WARRANTY FEATURES & OPERATING CONTROLS
2
PRECAUTIONS & GENERAL INFORMATION 3
3
AGENCY LISTING INFORMATION INSTALLATION 4 OPERATION 6
7
MAINTENANCE INSTRUCTIONS CLEANING INSTRUCTIONS TROUBLESHOOTING SUGGESTIONS
8 10
WIRING DIAGRAM 11
12
EXPLODED VIEW & PARTS LIST PARTS & SERVICE 16 CUSTOMER SERVICE DATA 17
INTRODUCTION
Thank You for purchasing this Wells Manufacturing appliance. Proper installation, professional operation and consistent maintenance of this appliance will ensure that it
gives you the very best performance and a long, economical service life. This manual contains the information needed to properly install this appliance, and to use and care for the
appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL VOLTS AMPS WATTS POWER SUPPLY CORD
120 VAC 1ø 13.8A 1650W
MOD-100TD/AF
MOD-127TD/AF NOT SUPPLIED
208 VAC 1ø 6.0A 1240W 240 VAC 1ø 6.9A 1650W 208 VAC 1ø 6.0A 1240W 240 VAC 1ø 6.9A 1650W
NOT SUPPLIED
M011C.11 2M-308022 Owners Manual for Built-In Single-Well Auto-Fill Modular Warmers
1
FEATURES & OPERATING CONTROLS
A. THERMOSTAT
On THERMOSTATICALLY CONTROLLED warmers,
1. applied to the heating element according to the control position and the actual temperature at the temperature sensin thermo The desired temperature is controlled by
2. TEMPERATURE CONTROL KNOB. The knob has a numeric scale, where higher numbers correspond to higher temperatur On warmers equipped with an INDICATOR LIGHT,
3. glow when the thermostat is calling for h energized).
4. The TEMPERATURE CONTROL KNOB will rotate approximately 300º, and will reach a “stop” at both e The OFF position is mark
NOTE: The dial position is an indication of the temperature setting. Actual temperature will vary depending upon the type of product and food consistency.
bulb.
power is
knob
g
rotating the
e.
the light will
eat (i.e. the element is
nds.
ed.
B.
MOUN
1.
2.
3.
C. AUT
1.
2.
TING
Top-mounted built-in warmers may be equipped with WELLSLOKS, uniquely designed turnout tabs which he secure the warmer top flange to the co
untertop.
lp
Bottom-mounted warmers require that the cutout be flange provide a mounting mean
s. See the Installation Instructions, supplied with the particula appliance, for details.
OFILL
On AUTOFILL units, water level is autom "master" pan whenever that pan's thermostat is ON Water level is sensed by a WATER LEVE
atically fed into the
.
L PROBE in the
"master" pan.
d to r
M011C.11 2M-308022 Owners Manual for Built-In Single-Well Auto-Fill Modular Warmers
2
PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments only.
This appliance is intended consumption. No other use is manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all in safety of the food product.
Disconnect this appliance from electrical power before performing any maintena
This appliance is not jet stream approved. Do not direct water jet or steam jet at this ap splash or pour water on, in or over any controls, control panel or wiring.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
Do not operate this appliance if the control panel is damaged. Call your Authorized Wells Service Agent for service.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified te
This manual is considered to be a permanent part of the appliance. This ma breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
cluded cleaning instructions and schedules to ensure the
nce or servicing.
pliance, or at any control panel or wiring. Do not
chnician.
nual and all supplied instructions, diagrams, schematics, parts
to hold pre-heated food for human
recommended or authorized by the
WARNING:
SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
RISK OF DAMAGE
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance may result if these instructions are not followed.
CAUTION:
HOT SURFACE
Exposed to the touch and may cause burns.
surfaces can be hot
This appliance is made in the USA. Unless otherwise noted, this
nce has American sizes on all hardware.
applia
Refer to the product nameplate for the specific appliance for agency listings. In general:
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions.
UL Listed warmers are
M011C.11 2M-308022 Owners Manual for Built-In Single-Well Auto-Fill Modular Warmers
U Listed under UL File E6070.
3
AGENCY LISTING INFORMATION
STD 4
E6070
UL Listed Warmers
INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISK OF INJURY
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical and plumbing codes. Failure can result in personal injury and property damage.
CAUTION
FIRE HAZARD
Avoid storin combustible materials in, on or near the appliance.
IMPORTANT: For warmers installed in plastic counter tops, the counter material must be protected from the heat of the warmer in order to prevent discoloration and/or deterioration. Wellsloks are not suitable for this purpose. The installer should contact the manufacturer or distributor of the countertop material for specific instructions.
g flammable or
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
INSTALLATION NOTES
Installation and start up of built-in warmers MUST be performed
1. by an authorized installation comp
the RESPONSIBILITY OF THE INSTALLER to verify that
It is
2. this warmer installation is in compli listed in this manual and on the specification sh It is the RESPONSIBILITY OF THE INSTALLER to check
3. the AUTHORITY HAVING JURISDICTION, in order that this warmer installation is in compli requirements.
4.
Water supply and drain installation must meet all applicabl local, state and federal plumbing codes and ordinances. Refer to Installation Instructions incl
5. Underwriters Laboratories conditions of acceptability, electric requirements and other installation concerns.
BUILT-IN WARMERS
1.
This is a GENERAL GUIDE. For specific cutout dimensio and other installation details, refer to the Inst Instructions supplied with the warmer
2.
Cutout dimensions for warmer units and control panel listed on the Installation Instructions provided with the warmer.
NOTE: Cutout dimensions are different for auto-fill and non-auto-fill control panels, and for wood and metal counters. Verify the dimensions are correct for the installation before making the cutout.
any.
ance with the specifications
eet provided.
with
to verify
ance with local code
e
uded with the warmer for
ns
allation
.
s are
M011C.11 2M-308022 Owners Manual for Built-In Single-Well Auto-Fill Modular Warmers
al
IMPORTANT: Wellslok Extension Kits must be used ONLY with UL Listed warmers approved for installation in wood counter tops. Refer to the Installation Instructions provided with the warmer.
4
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