HAP 200 Operating Instructions 1 of 6
Device Overview
356
1
2
1 Connector with Cable
4
2 Hot Air Hose
3 Pump Activation Push Button
4 Tool Stand
5 Nozzle adaptor
6 Nozzle
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2-6 HAP 200
Thank you for placing your trust in our company by purchasing the
Weller HAP 200 Hot Air Tool.
This product meets or exceeds the requirements established by
Weller for superior performance, versatility and quality.
1. Cautions! / Warnings!
Please read these Operating Instructions and the attached Safety
Information carefully prior to initial operation. Failure to observe the
safety warnings may result in accident, injury, or risk to health.
The manufacturer shall not be liable for damage resulting from
misuse of the machine or unauthorized alterations.
Warning: This product when used for soldering and similar
applications, produces chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm.
Safety Information:
Always place the Hot Air Tool in its original holder
Remove all inflammable objects from the proximity of the hot air
tool.
Use suitable protective clothing to prevent the risk of burns
associated with molten solder.
Never leave the HAP 200 unattended.
Never work on electrically live circuits or components.
Always wear eye protection when working with soldering and
desoldering applications.
The Weller HAP 200 Hot Air Tool corresponds to the EC Declaration
of Conformity in accordance with the basic safety requirements of
Directives 89/336/EEC and 73/23EEC.
1.1 Applicable Documents
• HAP 200 Operating Instructions
• Accompanying booklet on safety
• Operating instructions of your control unit
HAP 200 3-6
2 Description
The Weller HAP 200 Hot Air Tool with integrated finger switch (3) is
suitable for soldering and desoldering surface-mounted components.
A wide range of nozzles adds to the versatility of the HAP 200 tool.
A push button (3) integrated in the handle is used to control the air
flow. The ionizing circuit integrated in the tool ensures that hot air is
static free. The hose and handle are of antistatic design.
The hot air temperature can be set to between 100°F and 1000°F
(50 °C and 550 °C) using the control unit.
2.1 Technical Data HAP 200
Heating output 200 W
Heating voltage 24 V AC
Max. air flow rate 15 l/min
Temperature range 100°F and 1000°F (50 °C up to 550 °C)
Temperature accuracy ± 80 °F (± 30 °C)
3 Placing Into Operation
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WARNING!
•
Risk of injury due to hot air and inert gases.
Use caution when operating the Hot Air Tool, because hot air can
cause burns. Caution: use of inert gases in an enclosed area can
cause asphyxiation.
Z Please read carefully the safety instructions in the attached
booklet, the safety guidelines given in these operating
instructions, and the operating instructions of your control unit
before putting the HAP 200 into operation. Also observe the
safety precautions described herein.
1. Carefully unpack the HAP 200.
2. Make sure that the control unit is OFF.
3. Place the HAP 200 Hot Air Tool into the Tool Stand (4).
4. Insert the connector (1) of the HAP 200 into the 7-pin receptacle
on the control unit, and lock in place by twisting clockwise
slightly.
5. Push the air hose of the HAP 200 (2) onto the “Air” port on the
control unit.
6. Turn the control unit on at the power switch and set the
temperature and air flow.
7. Also read and observe the operating instructions of your control
unit.
4-6 HAP 200
3.1 Operating guidelines
Caution!
Z Always use Weller original hot air nozzles!
Z Use of Non-Weller nozzles may result in damage to the Hot Air
Tool and may void the warranty.
•
The HAP 200 is supplied with an 8 mm socket wrench. Use this
wrench to replace the nozzles. Tighten the enclosed nozzle adapter
on to the heater using the supplied open-end wrench.
Note The enclosed nozzle adaptor (5) (0058761028) allows the HAP 1
nozzles to be used on the HAP 200.
Replacement Hot Air Tools are preset at the factory and can be
connected and used without any need for readjustment.
To check the hot air temperature, it is recommended that you use a
special test nozzle (0058727808) which mates with a sheathed
thermocouple (Ø 0.5 mm).
4 Accessories
See Hot Air Nozzles in Section 6
5 Packing List
• Hot Air Tool HAP 200, 0052711699
• Operating Instructions
• Safety booklet
• Tool Stand WFH 30, 0051515299
• Nozzle Ø 3.0 mm, 0058727822
• Socket wrench for standard nozzle, 0058748862
• Nozzle adaptor M6, 0058761728
• Open-end wrench 8 mm across flats, 0058727826
6 Hot Air Nozzles
• 0058727823 – Round; 031“ (.80 mm)
• 0058727821 – Round; .047“ (1.20 mm)
• 0058727787 – Round; .098“ (2.50 mm)
• 0058727822 – Round; .118“ (3.00 mm)
• 0058727786 – Round Bent; .079“ (2.00 mm)
• 0058727782 – 2-Sides Heated; .394“ x .512“ (10 x 13 mm)
• 0058727781 – 2-Sides Heated; .394“ x .591“ (10 x 15 mm)
• 0058727784 – 2-Sides Heated; .394“ x .709“ (10 x 18 mm)
HAP 200 5-6
• 0058727779 – 2-Sides Heated; .413“ x .413“ (10.5 x 10.5 mm)
• 0058727777 – 4-Sides Heated; .236“ x .256“ (6 x 6.5 mm)
• 0058727778 – 4-Sides Heated; .236“ x .354“ (6 x 9 mm)
• 0058727780 – 4-Sides Heated; .394“ x .591“ (10 x 15 mm)
• 0058727783 – 4-Sides Heated; .492“ x .591“ (12.5 x 15 mm)
• 0058727785 – 4-Sides Heated; .709“ x .709“ (18 x 18 mm)
• 0058727774 – Flat; .059“ x .315“ (1.50 x 8 mm)
• 0058727773 – Flat; .059“ x .394“ (1.50 x 10 mm)
• 0058727772 – Flat; .059“ x .472“ (1.50 x 12 mm)
• 0058727775 – Dual; .059“ x .315“ (1.50 x 8 mm)
• 0058727776 – Dual; .059“ x .394“ (1.50 x 10 mm)
Subject to technical change without notice.
7 Disposal
Dispose of replaced equipment parts, filters or old devices in
accordance with the rules and regulations applicable in your country.
8 Warranty
Cooper Hand Tools warrants to the original purchaser and any
subsequent owner (“Buyer”) that Weller soldering and desoldering
products will be free from defects in material and workmanship for a
period of one year from date of purchase, provided that no warranty
is made with respect to products which have been altered, subjected
to abuse or improperly used, installed or repaired. Use of nonCooper Hand Tools components will void this warranty if a nonCooper Hand Tools component is defective (or is the source of the
defect). Cooper Hand Tools will repair or replace products found to
be defective not caused by a part, component or accessory
manufactured by another company, during the warranty period.
Contact Cooper Hand Tools with dated proof of purchase and return
to Cooper Hand Tools, 1000 Lufkin Road, Apex, NC 27539. All
costs of transportation and reinstallation shall be borne by Buyers.
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IN NO EVENT SHALL COOPER HAND TOOLS BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES. COOPER HAND
TOOLS LIABILITY FOR ANY CLAIMS ARISING OUT OF THIS
WARRANTY SHALL NOT EXCEED THE PURCHASE PRICE OF
THE PRODUCT.
THE PERIOD OF ALL IMPLIED WARRANTIES APPLICABLE TO
THIS PRODUCT INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS, OR FITNESS FOR A
PARTICULAR PURPOSE IS LIMITED TO 12 MONTHS FROM THE
DATE OF PURCHASE BY THE USER.
6-6 HAP 200
Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may
not apply to you. Some states do not allow limitation on how long an
implied warranty lasts, so the above limitation may not apply to you.
This warranty gives you specific legal rights, and you may also have
other rights, which vary, from state to state.
www.Cooperhandtools.com
Weller is a registered Trademark and registered Design of Cooper
Industries, Inc.
U.S Mailing Address:
Cooper Hand Tools
P.O. Box 728
Apex, NC 27502-0728
U.S Shipping Address:
1000 Lufkin Road
Apex, N.C. 27539
Tel: (919) 387-0099
Fax: (919) 387-2379
For inquiries concerning Technical /
Customer Service please call:
(800) 476-3030 Ext. 1
Canada Shipping Address:
Cooper Tools
164 Innisfil Street
Barrie, Ontario
Canada L4N 3B7
Attn: Repairs
Fax: 1-800-403-TOOL (8665)
Phone: 705-728-5564 Ext. 2026
005 XX XXX XX / 06.07 © 2007 Cooper Industries
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