Weider WESY38322 User Manual

Model No. WESY38322
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Serial No.
Write the serial number in the space above for future reference.
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if parts are missing, we will guarantee com­plete satisfaction through assis­tance from our factory.
USER'S MANUAL
TO AVOID DELAYS, PLEASE CALL DIRECT TO OUR TOLL­FREE CUSTOMER HOT LINE. The technicians on our cus­tomer hot line will provide imme­diate assistance, free of charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
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TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
2
IMPORTANT PRECAUTIONS
Keep hands and fingers clear of this area.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
1. Read all instructions in this manual and in the accompanying literature before using the weight system.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.
4. Use the weight system only on a level sur­face. Cover the floor beneath the weight sys­tem to protect the floor.
5. Make sure that all parts are properly tight­ened each time you use the weight system. Replace any worn parts immediately.
6. Keep children under 12 and pets away from the weight system at all times.
7. Keep hands and feet away from moving parts.
13. Always disconnect the lat bar from the
weight system when performing an exercise that does not use the lat bar.
14. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
15. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
16. The decals shown below have been placed on the weight system in the locations shown on page 4. If a decal is missing or illegible, call our toll-free Customer Hot Line at
1-800-999-3756 and order a free replacement decal. Apply the decal in the location shown.
8. Always wear athletic shoes for foot protection.
9. The weight system is designed to support a a maximum user weight of 300 pounds.
10. The weight system should not be used by more than one person at a time.
11. Always stand on the foot plate when per­forming an exercise that could cause the weight system to tip.
12. Never release the butterfly arms, leg lever, squat arm, lat bar, row bar, or handle while weights are raised. The weights will fall with great force.
Decal 1
Decal 2
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
3
BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER®PRO 3550 weight system. The WEIDER®PRO 3550 weight system offers an impressive array of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the PRO 3550 weight system will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the weight system. If you have additional
questions, please call our Customer Service
VKR* Arm
Lat Bar
Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY38322. The serial number can be found on a decal attached to the weight system (see the front cover of this manual for the location of the decal).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
WARNING
DECAL 1
ASSEMBLED DIMENSIONS: Height: 77 in. Width: 81 in. Length: 59 in.
WARNING DECAL 2
(one on each side)
Butterfly Arm/Press Arm
Low Pulley Station
Curl Pad
Seat
Leg Lever
*Vertical Knee Raise
Squat Arm
Backrest
Adjustment Handle
Weight Pin
WARNING DECAL 2
Squat Knee Rest
Weight Stack
4
ASSEMBLY
Make Assembly Easier
Everything in this manual is designed to ensure that the weight system can be assem­bled successfully by anyone.
Before beginning assembly, make sure to read the information on this page. This brief introduction will save you much more time than it takes to read it.
Make sure that you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• You will also need grease or petroleum jelly, a small amount of soapy water, and masking tape.
Assembly Requires Two Persons
For your convenience and safety, assemble the weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly.
Select a Location for the Weight System
Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.
How to Unpack the Box
To make assembly easier, we have divided the assembly process into four stages. The small hard­ware needed for each stage is packaged in sepa­rate bags.
stage to open the parts bag(s) for that stage.
Place all parts of the weight system in a cleared area and remove the packing materials. Do not dis­pose of the packing materials until assembly is com­pleted.
Important: Wait until you begin each
Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly, a PART IDENTIFICATION CHART is included in the center of this manual. Lay the chart on the floor and use it to easily identify parts during each assembly
Note: Some small parts may have been pre-
step.
attached. If a part is not in the parts bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw­ings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading the assembly instructions, please call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of the weight system.
Arm Assembly—During this stage, you will assemble the arms and the leg lever.
Cable Assembly—During this stage, you will attach the cables and pulleys that connect the weight stations to the weight stacks.
Seat Assembly—During the final stage, you will assemble the seat and the backrests.
5
FRAME ASSEMBLY
1.
Make sure that you understand all of the information on page 5 before you begin assembling the weight system.
Locate and open the parts bags labeled “FRAME ASSEMBLY 1” and “FRAME ASSEMBLY 2.”
1
71
110
86
2
85
120
Press a 2” Square Inner Cap (105) into the open end of the Long Base (120).
Insert eight 5/16” x 2 1/2” Carriage Bolts (110) up through the Long Base (120) and the Short Base (2) as shown.
over the heads of the Carriage Bolts to hold them in place.
Attach the Short Base (2) to the Long Base (120) with two 5/16” x 2 3/4” Bolts (85), the Long Frame Plate (71), and two 5/16” Nylon Locknuts (86). Do
not tighten the Nylon Locknuts yet.
2. Attach the Outer Cap (24) to the Short Base (2) with two #8 x 3/4” Screws (98).
Press two 2” x 3” Inner Caps (58) into the Foot Plate (53). Attach the Foot Plate to the Long Base (120) with two 5/16” x 2 1/2” Carriage Bolts (110) and two 5/16” Nylon Locknuts (86).
Note: It may be helpful to place tape
86
110
110
2
110
58
53
86
2
24
58
86
110
105
120
3. Attach the tether on the Pin (112) to the Long Base (120) with a #10 x 1” Screw (14).
Attach the four Knee Rest Bumpers (123) to the Squat Knee Rest (41) with four #10 x 1” Screws (14). Attach the Squat Knee Rest to the Long Base (120) with a 3/8” x 3 1/4” Bolt (96) and a 3/8” Nylon Locknut (87).
Locknut; the Squat Knee Rest must be able to pivot.
Do not overtighten the Nylon
98
3
14
112
96
41
123
14
123
14
120
87
123
6
4. Press a 1 1/2” Square Inner Cap (67) into the Butterfly Frame Stop (126).
Attach the Butterfly Frame Stop (126) to the Butterfly Upright (3) with two 5/16” x 3 3/4” Bolts (92), two 5/16” Washers (90), and two 5/16” Nylon Locknuts (86).
Slide the Butterfly Upright (3) onto the two indicated 5/16” x 2 1/2” Carriage Bolts (110) in the Short Base (2). Finger tighten a 5/16” Nylon Locknut (86) onto each Carriage Bolt.
Locknuts yet.
Do not tighten the Nylon
4
90
92
126
67
92
3
86
86
86
90
5. Press a 2” x 3” Inner Cap (58) into the top of the Seat Upright (9). Attach the Leg Lever Bumper (77) to the Seat Upright with a #10 x 1” Screw (14).
Slide the Seat Upright (9) onto the two indicated 5/16” x 2 1/2” Carriage Bolts (110) in the Short Base (2). Finger tighten a 5/16” Nylon Locknut (86) onto each Carriage Bolt.
Locknuts yet.
6. Orient the Seat Frame (8) with the hole and the Adjustment Handle (65) in the indicated locations. Hold the Seat Frame between the Seat Upright (9) and the Butterfly Upright (3). Attach the Seat Frame to the Seat Upright with two 5/16” x 3 3/4” Bolts (92), two 5/16” Washers (90), and two 5/16” Nylon Locknuts (86).
yet.
Do not tighten the Nylon Locknuts
Do not tighten the Nylon
2
110
5
14
6
77
58
9
86
2
86
110
86
8
86
65
86
Hole
90
92
90
Attach the Seat Frame (8) to the Butterfly Upright (3) with two 5/16” x 3 3/4” Bolts (92), two 5/16” Washers (90), and two 5/16” Nylon Locknuts (86).
Do not tighten the Nylon Locknuts yet.
3
90
9
92
90
7
7. Press a 2” x 3” Inner Cap (58) into the top of the Squat Upright (4). Slide the Squat Upright onto the two indicated 5/16” x 2 1/2” Carriage Bolts (110) in the Long Base (120). Finger tighten a 5/16” Nylon Locknut (86) onto each Carriage Bolt.
en the Nylon Locknuts yet.
Press a 2” x 3” Inner Cap (58) into the top of the VKR Upright (5). Slide the VKR Upright onto the two indicated 5/16” x 2 1/2” Carriage Bolts (110) in the Long Base (120). Finger tighten a 5/16” Nylon Locknut (86) onto each Carriage Bolt.
en the Nylon Locknuts yet.
Do not tight-
Do not tight-
7
86
58
58
5
4
8. Attach a Roller (39) and two 5/16” Washers (90) between the indicated set of holes in the Squat Slider (38) with a 5/16” x 3 1/2” Bolt (94), two 5/16” Washers (90), and a 5/16” Nylon Locknut (86) as shown.
Assemble the other three Rollers (39) to the Squat Slider (38) in the same manner.
110
8
94
90
39
90
39
120
38
90
39
86
110
86
90
8
9. Slide the Squat Slider (38) down onto the Squat Upright (4).
9
38
4
10. Insert the ends of two Weight Guides (42) into the indicated bracket on the Long Base (120). Slide two Weight Bumpers (49) onto the Weight Guides. Next, slide ten Weights (44) onto the Weight Guides.
sure that the Weights are turned so the grooved sides of the Weights are facing downward.
Press a Weight Tube Bumper (48) into the lower end of a Weight Tube (43). Insert the Weight Tube into the centers of the Weights (44).
that the Weight Tube is turned as shown.
Lubricate the two outer holes in a Top Weight (45). Slide the Top Weight onto the Weight Guides (42).
Make sure that the Top Weight is turned so the grooved side is facing downward.
Apply a number “10” decal to the Top Weight (45) in the location shown. Apply decals with the numbers 20 through 110 to the ten Weights (44).
Assemble the other weight stack in the same way.
11. Attach the Top Frame (6) between the Squat Upright (4) and the VKR Upright (5) with four 5/16” x 3 3/4” Bolts (92), the two Short Frame Plates (52), and two 5/16” Nylon Locknuts (86) as shown.
not tighten the Bolts and Nylon Locknuts yet.
Attach the four Weight Guides (42) to the Top Frame (6) with two 3/8” x 6 1/2” Bolts (95) and two 3/8” Nylon Locknuts (87).
Make sure
Make
Do
10
11
92
95
42
Lubricate
42
52
5
86
45
43
48
120
87
6
42
44
49
86
“10” Decal
“20” Decal
“110” Decal
Grooves
87
52
92
95
4
9
12. Press a 2” x 3” Inner Cap (58) into the Butterfly Top Frame (7). Attach the Butterfly Top Frame to the Top Frame (6) with two 5/16” x 2 3/4” Bolts (85), two 5/16” Washers (90), and two 5/16” Nylon Locknuts
Do not tighten the Nylon Locknuts yet.
(86).
Attach the Butterfly Top Frame (7) to the Butterfly Upright (3) with two 5/16” x 3 3/4” Bolts (92), two 5/16” Washers (90), and two 5/16” Nylon Locknuts (86).
12
92
90
86
7
6
90
85
Tighten all of the 5/16” Nylon Locknuts (86) and 3/8” Nylon Locknuts (87) used in steps 1–12.
ARM ASSEMBLY
13. Open the parts bag labeled “ARM ASSEMBLY.”
Lubricate a 3/8” x 2 1/2” Bolt (18) with grease. Turn the Leg Lever (10) so that the welded tab is on the indicated side, and attach the Leg Lever to the Seat Upright (9) with the Bolt and a 3/8” Nylon Locknut
Do not overtighten the Nylon Locknut; the
(87).
Leg Lever must be able to pivot easily.
Press three 1 1/2” x 2” Inner Caps (21) into the Leg Lever (10). Attach the Eyebolt (22) as shown with a 3/8” Washer (91) and a 3/8” Nylon Jamnut (113).
14. Press a 2” x 2 1/2” Inner Cap (125) into the Butterfly Frame (47). Attach the tethers on the two “L”-pins (60) to the Butterfly Frame with a #8 x 3/4” Screw (98).
Lubricate a 3/8” x 3” Bolt (107) with grease. Attach the Butterfly Frame (47) to the Butterfly Top Frame (7) with the Bolt and a 3/8” Nylon Locknut (87).
not overtighten the Nylon Locknut; the Butterfly Frame must be able to pivot easily.
Do
13
14
58
21
60
87
21
10
125
87
22
7
107—Lubricate
90
3
86
9
18—Lubricate
Ta b
113
91
21
98
60
15. Press a 1 1/2” x 2” Inner Cap (21) into the Right Butterfly Arm (26). Wet the lower end of the Arm with soapy water. Slide a Long Pad (54) onto the Arm.
Attach a Press Handle (27) to the Right Butterfly Arm (26) with two 5/16” x 3/4” Button Head Screws (51) and two Nut Clips (108). Slide the Long Pad (54) down so that the bottom is flush with the lower end of the Arm. Press a 1” Round Inner Cap (29) into the Press Handle. Wet the Press Handle with soapy water and slide a Long Handgrip (28) onto it.
Lubricate a 3/8” x 2” Bolt (100) with grease. Attach a Pivot Bracket (70) to the Right Butterfly Arm (26) with the Bolt and a 3/8” Nylon Jamnut (113).
overtighten the Nylon Jamnut; the Pivot Bracket must be able to pivot easily. Repeat this step with the Left Butterfly Arm (25).
Do not
10
15
108
54
47
100, Lubricate
70
26
113
21
51
25
28
29
27
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