Weider WESY19610 User Manual

USER’S MANUAL
Model No. WESY19610 Serial No.
Write the serial number in the space above for reference.
Patent Pending
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Serial Number Decal
QUESTIONS?
If you have questions, or if there are missing or damaged parts, we will guarantee complete sat­isfaction through direct assis­tance from our factory.
TO AVOID DELAYS, PLEASE CALL DIRECT TO OUR TOLL­FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!
2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: An EXPLODED DRAWING/PART LIST and a PART IDENTIFICATION CHART are attached in the center of this manual. Remove the EXPLODED DRAWING/PART LIST and the PART IDENTIFICATION CHART before beginning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
TABLE OF CONTENTS
3
1. Read all instructions in this manual and in the accompanying literature before using the weight system. Use the weight system only as described in this manual.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.
4. Use the weight system only on a level sur­face. Cover the floor or carpet beneath the weight system to protect the floor.
5. Make sure that all parts are properly tight­ened each time you use the weight system. Replace any worn parts immediately.
6. Keep children under 12 and pets away from the weight system at all times.
7. The weight system is designed to be used by
only one person at a time.
8. Keep hands and feet away from moving parts.
9. Always wear athletic shoes for foot protection.
10. Never release the press arm, butterfly arms, leg lever, lat bar, leg press plate, or nylon strap while weights are raised. The weights will fall with great force.
11. Always stand on the foot plate when per­forming an exercise that could cause the weight system to tip.
12. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
13. Always disconnect the lat bar from the weight system when performing an exercise that does not use the lat bar.
14. When using the press plate, adjust the press adjustment tube using an adjustment hole that corresponds to your height. If you are 6 feet tall or taller, use one of the three adjust­ment holes farthest away from the press plate. If you are under 6 feet tall, use one of the four adjustment holes closest to the press plate.
15. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
16. Four warning decals have been placed on the weight system in the locations shown on page 4. If a decal is missing or illegible, please call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time, to order a free replace­ment decal. Apply the replacement decal in the location shown.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
IMPORTANT PRECAUTIONS
Keep hands and fingers clear of this area.
Decal 1
Decal 3
Decal 2
• Keep clear of this area.
Decal 4
BEFORE YOU BEGIN
4
ASSEMBLED DIMENSIONS: Height: 76 in. Width: 37 in. Length: 48 in.
Leg Press Plate
Rocker Arm
Low Pulley Station
Foot Plate
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Weight Stack
Resistance Cylinder
Seat
Backrest
Warning Decal 1
Warning Decal 3
Warning Decal 4
Warning
Decal 2
Lat Bar Holder
Congratulations for selecting the versatile WEIDER
®
265 weight system. The WEIDER®265 offers a variety of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER
®
265
will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the weight system. If you have additional ques-
tions, please call our Customer Service Department
toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY19610. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
Make sure you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• You will also need grease or petroleum jelly, and a small amount of soapy water.
Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to identify parts during each assem­bly step. Note: Some small parts may have been
pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw­ings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading the assembly instructions, please call our Customer Service Department at 1-800-999-3756.
5
Assembly Requires Two Persons
For your convenience and safety, assemble the weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over a couple of evenings.
Select a Location for the Weight System
Because of its size and weight, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: Wait until you begin each stage to open the bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the pack­ing materials until assembly is completed.
Make Assembly Easier for Yourself
Everything in this manual is designed to ensure that the weight system can be assem­bled successfully by anyone. Before begin-
ning assembly, make sure to read the information on this page. This brief intro­duction will save you much more time than it takes to read it.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of the weight system.
Arm Assembly—During this stage you will assemble the arms and the leg lever.
Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms and the leg lever to the weights.
Seat Assembly—During the final stage you will assemble the seat and the backrest.
ASSEMBLY
6
2
42
3
1
4
1
56
76
51
5
94
3
51
51
1
76
4
4
16
1
1. Before beginning assembly, make sure that
you have read and understand the information on page 5.
Press a 2” Square Outer Cap (51) onto each end of the Stabilizer (5). Press a 2” Square Outer Cap (51) onto the Base (4). Press a 2” Square Inner Cap (76) into the Rear Upright (56).
See the inset drawing. Press a 2” Square Inner Cap (76) into the other end of the Base (4). Insert two 5/16” x 2 1/2” Carriage Bolts (1) up into the Base.
Insert two additional 5/16” x 2 1/2” Carriage Bolts (1) and a 3/8” x 3 1/2” Bolt (16) up into the Base (4). Insert two 5/16” x 2 3/4” Carriage Bolts (94) up into the Stabilizer (5).
Place a piece of tape over the head of the seven bolts to hold them in place.
Slide the indicated end of the Base (4) onto the 5/16” x 2 3/4” Carriage Bolts (94) in the Stabilizer (5). Slide the Rear Upright (56) onto the Carriage Bolts. Hand tighten two 5/16” Nylon Locknuts (3) onto the Carriage Bolts. Do not tighten the
Nylon Locknuts yet.
2. Slide the Front Upright (42) onto the 5/16” x 2 1/2” Carriage Bolts (1) in the Base (4). Hand tighten two 5/16” Nylon Locknuts (3) onto the Carriage Bolts. Do not tighten the Nylon
Locknuts yet.
FRAME ASSEMBLY
3. Press a 2” Square Inner Cap (76) into the indicat­ed end of the Top Frame (55). Press three 1 3/4” Square Inner Caps (44) into the Top Frame. Press two 1” Inner Caps (81) into the top of the crossbar on the Top Frame.
Attach the Top Frame (55) to the Front Upright (42) and the Rear Upright (56) with four 5/16” x 2 3/4” Bolts (11), the Long Support Plate (91), the Short Support Plate (103), and four 5/16” Nylon Locknuts (3) as shown.
Tighten all of the 5/16” Nylon Locknuts (3) used in steps 1 to 3.
3
11
11
81
44
44
44
76
55
56
42
3
Crossbar
3
91
103
7
5. Slide a Weight Bumper (95) onto each Weight Guide (62).
Lubricate the two outer holes in each of the Weights (25). Slide the Weights onto the Weight Guides (62). Make sure that the Weights are
turned so the pin grooves are on the indicated side.
6. Place a piece of cardboard under each Weight Guide (62) to protect the floor for this step.
Lift the upper ends of the Weight Guides (62) and attach them to the Top Frame (55) with a 5/16” x 6” Bolt (60), two 1/2” x 7/8” Spacers (100), and a 5/16” Nylon Locknut (3).
5
6
95
100
3
60
55
62
25
Pin grooves
must be on
this side
62
4. Attach the two Weight Guides (62) and two 1/2” x 3/4” Spacers (82) to the Base (4) with a 5/16” x 6” Bolt (60) and a 5/16” Nylon Locknut (3). Make
sure that the Weight Guides are oriented so the weight stops are in the indicated posi­tions.
4
62
Weight
Stop
3
60
4
7. Press a 1” x 7/8” Plastic Bushing (75) onto each welded spacer on the Press Frame (17). Slide the Press Frame into place on the Base (4). Note:
This will be a tight fit. The Plastic Bushings should fit onto each end of the indicated tube in the Base. Make sure that the hole in the Press Frame is on the indicated side.
Lubricate the 3/8” x 8” Bolt (59). Attach the Press Frame (17) to the Base (4) with the Bolt and a 3/8” Nylon Locknut (21). Do not overtighten the
Nylon Locknut; the Press Frame must be able to pivot freely.
7
Tube
Welded Spacers
17
59
Lubricate
Hole
21
4
75
ARM ASSEMBLY
82
8
8. Press a 1 3/4” Square Inner Cap (44) into the top of a Press Arm (46). Press a 1” Round Inner Cap (49) into the handle on the Press Arm.
Attach the Press Arm (46) to one side of the Press Frame (17) with two 5/16” x 2 1/2” Bolts (22) and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the same manner.
9. Identify the Right Arm (48) and the Left Arm (47). Note the position of the welded bracket on each Arm. Arm identification is very important for
step 10.
Attach a “V”-Pulley (6) and a Long Cable Trap (50) to the Right Arm (48) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21). Do not tighten
the Nylon Locknut yet.
Attach a “V”-Pulley (6) and a Long Cable Trap (50) to the Left Arm (47) in the same way.
10. Lubricate both axles on the Top Frame (55). Slide the Right Arm (48) onto the right axle. Note: Be
careful not to confuse the Right Arm with the Left Arm (47); refer to step 9 to identify the Right Arm. Make sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame.
Tap two 1” Retainers (69) and a 1” Round Cover Cap (70) onto the right axle. Make sure that the
teeth on the Retainers bend toward the Cover Cap, as shown in the inset drawing.
Attach the Left Arm (47) in the same manner.
Press two 1 3/4” Square Inner Caps (44) into the lower ends of the Right and Left Arms (47, 48). Wet the lower end of each Arm with soapy water. Slide a 10” Pad (45) onto the lower end of each Arm.
10
50
50
46
46
3
22
17
44
49
Bracket
Lubricate
Axles
45
47
55
48
45
44
69
70
6
48
47
Welded
Brackets
21
21
8
9
69
55
70
7
6
11. Press a 1 3/4” Square Inner Cap (44) into the Seat Frame (36). Attach a Bumper (73) to the Seat Frame with a #8 x 3/4” Tap Screw (65).
Slide the Seat Frame (36) onto the 5/16” x 2 1/2” Carriage Bolts (1) in the Base (4). See the inset
drawing. The indicated bracket on the Seat Frame must be behind the Press Frame (17).
Hand tighten a 5/16” Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the Nylon Locknuts
yet.
Attach the Seat Frame (36) to the Front Upright (42) with two 5/16” x 2 3/4” Bolts (11), two 5/16” Washers (8), and two 5/16” Nylon Locknuts (3).
Tighten the four 5/16” Nylon Locknuts (3) used in this step.
12. Attach a Bumper (73) to the Rocker Arm (32) with a #8 x 3/4” Tap Screw (65).
Lubricate a 3/8” x 3 1/4” Bolt (68). Attach the Rocker Arm (32) to the Base (4) with the Bolt and a 3/8” Nylon Locknut (21). Do not overtighten the
Nylon Locknut; the Rocker Arm must be able to pivot freely.
13. Press a 1 3/4” Square Inner Cap (44) into each end of the Leg Lever (29).
Lubricate a 3/8” x 2 1/2” Bolt (7). Attach the Leg Lever (29) to the Rocker Arm (32) with the Bolt and a 3/8” Nylon Jamnut (33). Do not overtighten the
Nylon Jamnut; the Leg Lever must be able to pivot freely.
13
11
12
9
Bracket
17
17
36
1
44
36
3
3
3
42
73
32
73
65
4
68
21
Lubricate
29
32
44
7
44
Lubricate
65
4
11
8
8
33
14. During steps 15 through 44, refer to the CABLE DIAGRAMS on page 23 of this manual to verify proper cable routing. Before beginning this sec­tion, identify the High Cable (23), the Low Cable (19), the Press Cable (58), and the Resistance Cable (27) by comparing the ends and lengths of the cables. IMPORTANT: While assembling the
cables, do not overtighten the bolts and nuts securing the pulleys; the pulleys must be able to turn freely.
15. Identify the High Cable (23). Wrap the High Cable around a 3 1/2” Pulley (15). Attach the Pulley to the Top Frame (55) with a 3/8” x 3 3/4” Bolt (71) and a 3/8” Nylon Locknut (21). Make
sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook (not shown).
16. Wrap the High Cable (23) around a “V”-Pulley (6). Attach the Pulley and a Long Cable Trap (50) to the top bracket on the Front Upright (42) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21). Make sure that the Cable Trap is posi-
tioned to hold the Cable in place.
17. Route the High Cable (23) around the “V”-Pulley (6) on the Left Arm (47) and then around the “V”­Pulley on the Right Arm (48). Make sure that the
Cable is in the grooves of the Pulleys and that the Long Cable Traps (not shown) are posi­tioned to hold the Cable in place. Properly
tighten the 3/8” x 2 1/2” Bolts (not shown) and the 3/8” Nylon Locknuts (not shown) attaching the “V”-Pulleys.
17
14
15
16
27
21
55
23
71
Hook
Ball
15
50
23
21
47
23
48
7
6
23
121”
161”
116 1/2”
148”
19
58
6
42
CABLE ASSEMBLY
10
11
18. Route the High Cable (23) around a “V”- Pulley (6). Attach the Pulley and a Long Cable Trap (50) to the indicated bracket on the Rear Upright (56) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21). Do not tighten the Nylon Locknut
yet. Make sure that the Cable Trap is turned to hold the Cable in place.
19. Remove the 3/8” x 2” Bolt (12), the 3/8” Nylon Locknut (21), the 3 1/2” Pulley (15), and the Cable Trap (66) from the Pulley Plates (20). Route the High Cable (23) around the Pulley as shown, and then reattach the Pulley and the Cable Trap to the Pulley Plates with the Bolt and the Nylon Locknut. Make sure that the Bolt is
inserted into the indicated holes in the Pulley Plates. In addition, make sure that the Cable is in the groove of the Pulley and that the Cable Trap is turned to hold the Cable in place.
20. Wrap the High Cable (23) over a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the indicated bracket on the Rear Upright (56) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21). Make sure that the Cable Trap is
turned to hold the Cable in place.
21. Route the High Cable (23) over a 3 1/2” Pulley (15). Attach the Pulley inside of the bracket on the Top Frame (55) that is between the Weight Guides (62) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21).
21
18
19
20
50
23
6
56
12
66
15
23
20
21
23
12
15
56
66
12
15
23
62
55
21
21
7
21
12
22. Insert the end of the High Cable (23) into the open end of the Weight Tube (63). Slide the Plastic Stabilizer (67) onto a 5/16” x 1 3/4” Bolt (72). Then, insert the Bolt into the hole near the top of the Weight Tube and through the end of the High Cable. Tighten a 5/16” Nylon Locknut (3) onto the Bolt. Make sure that the Plastic
Stabilizer is wrapped around the Weight Tube.
Insert the Weight Tube (63) into the center holes in the stack of Weights (25).
23. Identify the Low Cable (19). Wrap the Low Cable under the 3 1/2” Pro Pulley (77). Attach the Pulley to the Rocker Arm (32) with a 3/8” x 3 1/2” Bolt (16), a 3/8” Washer (9), and a 3/8” Nylon Locknut (21). Make sure that the end of the
Cable with the ball is on the indicated side of the Pro Pulley and that the Cable is between the Pro Pulley and the hook on the Rocker Arm.
24. Route the Low Cable (19) under the crossbar on the Press Frame (17).
Wrap the Low Cable (19) around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the indicated side of the Rear Upright (56) with a 3/8” x 6” Bolt (64). Make sure that the Cable
Trap is turned to hold the Cable in place.
Slide another 3 1/2” Pulley (15) and Cable Trap (66) onto the end of the 3/8” x 6” Bolt (64). Hand tighten a 3/8” Nylon Locknut (21) onto the Bolt.
22
23
24
23
77
19
21
19
66
15
56
66
15
17
Crossbar
21
67
63
3
72
25
16
9
Hook
32
64
13
25. Remove the 3/8” x 2” Bolt (12), the 3/8” Nylon Locknut (21), the 4 1/2” Pulley (84), and the Metal Cable Trap (97) from the lower ends of the Pulley Plates (20). Wrap the Low Cable (19) over the Pulley, and reattach the Pulley and the Metal Cable Trap to the Pulley Plates with the Bolt and the Nylon Locknut. Make sure that the Bolt is
inserted into the indicated holes in the Pulley Plates. In addition, make sure that the Cable is in the groove of the Pulley and that the Cable Trap is turned to hold the Cable in place.
26. Remove the 3/8” x 2” Bolt (12), the 3/8” Nylon Locknut (21), the 3 1/2” Pulley (15), and the Cable Trap (66) from the Long “U”-Bracket (57). Wrap the Low Cable (19) around the Pulley (15) as shown, and reattach the Pulley and the Cable Trap to the Long “U”-Bracket with the Bolt and the Nylon Locknut. Make sure that the Cable Trap
is turned to hold the Cable in place.
27. Remove the 3/8” Nylon Locknut (21) from the indicated 3/8” x 2 1/2” Bolt (7); do not remove the Bolt. Slide the end of the Low Cable (19) onto the end of the Bolt, and retighten the Nylon Locknut onto the Bolt. Do not overtighten the
Nylon Locknut; the Cable must be able to pivot freely.
28. Identify the Press Cable (58). Attach the loop on the end of the Press Cable to the Leg Lever (29) with a 3/8” x 3” Bolt (93), the 1/2” x 1/2” Bushing (96), a 3/8” Washer (9), and a 3/8” Nylon Locknut (21). Make sure that the cable end is oriented
as shown in the inset drawing. Do not over­tighten the Nylon Locknut; the Cable must be able to pivot freely.
Route the Press Cable (58) under a 3 1/2” Pro Pulley (77). Attach the Pulley and a Cable Trap (66) to the Seat Frame (36) with a 3/8” x 3 1/2” Bolt (16), a 3/8” Washer (9), and a 3/8” Nylon Jamnut (33). Make sure the Cable is between
the Pulley and the Cable Trap, and the Cable Trap is turned to hold the Cable in place.
26
27
28
15
19
12
21
19
7
21
66
57
21
21
33
9
9
96
96
58
29
29
58
Cable
End
93
36
66
77
25
20
21
12
19
97
84
93
16
14
29. Wrap the Press Cable (58) around a “V”-Pulley (6). Attach the “V”-Pulley and a Long Cable Trap (50) inside of the bracket on the Seat Frame (36) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21). Make sure that the Cable Trap is
turned to hold the Cable in place.
30. Wrap the Press Cable (58) up around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the Rocker Arm (32) with a 3/8” x 3 1/2” Bolt (16), a 3/8” Washer (9), and a 3/8” Nylon Locknut (21). Make sure that the Cable Trap is
turned to hold the Cable in place.
31. Route the Press Cable (58) through the Press Frame (17) and wrap the Cable around a 3 1/2” Pulley (15). Attach the Pulley inside of the bracket on the Front Upright (42) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21).
32. Wrap the Press Cable (58) around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the Press Frame (17) with a 3/8” x 3 1/2” Bolt (16), a 3/8” Washer (9), and a 3/8” Nylon Locknut (21). Make sure that the Cable Trap is turned
to hold the Cable in place.
29
30
31
16
9
21
12
15
58
17
42
17
16
15
66
21
9
32
15
58
7
58
6
50
66
21
36
21
32
58
58
57
57
10
2
2
15
15
33. Route the Press Cable (58) between the indicat­ed 3 1/2” Pulley (15) and the Cable Trap (66) attached to the Rear Upright (56). Make sure
that the Cable Trap is turned to hold the Cable in place. Properly tighten the 3/8” Nylon Locknut
(21).
34. Attach the end of the Press Cable (58) to the Long “U”-Bracket (57) with a 1/4” Nylon Locknut (2) and a 1/4” Washer (10) (see the inset draw­ing). Do not completely tighten the Nylon
Locknut; it should be threaded onto the end of the Cable until only two threads are show­ing above the Nylon Locknut, as shown in the inset drawing. Note: It may be necessary to remove the 3 1/2” Pulley (15) from the Long “U”-Bracket to do this step.
35. Attach the Resistance Bracket (35) inside of the upper bracket on the Front Upright (42) with a 3/8” x 2 1/4” Bolt (14) and a 3/8” Nylon Locknut (21). Do not overtighten the Nylon Locknut;
the Bracket must be able to pivot easily.
See the inset drawing. Remove the indicated
3/8” x 1 1/4” Bolt (83) and 3/8” Nylon Jamnut (33) from the Resistance Handle (88). Attach the Cylinder (89) to the Resistance Handle with the Bolt and the Nylon Jamnut.
Note: The Cylinder (89) should be turned so that the decal is on the same side as the knob on the Resistance Handle (88).
36. Pull out the knob on the Resistance Handle (88) as far as it will go. Slide the Resistance Handle onto the Resistance Bracket (35) and release the knob so that the pin on the knob is inserted into the upper adjustment hole in the Resistance Bracket. Tighten the four Nylon Jamnuts (not shown) on the Handle. Note: Do not overtighten
the Nylon Jamnuts; the Handle must be able to slide across the Bracket easily.
Attach the Cylinder (89) and two 5/8” x 7/8” Spacers (61) inside of the lower bracket on the Front Upright (42) with a 3/8” x 3 1/4” Bolt (68) and a 3/8” Nylon Locknut (21) (refer to the inset drawing).
33
34
35
36
35
14
21
42
42
61
61
21
35
88
89
58
15
56
21
66
68
Knob
68
89
21
61
33
83
89
Decal
Knob
88
15
15
16
4
12
27
21
15
37. Identify the Resistance Cable (27). Thread the 1/2” Plain Nut (101) onto the bolt at the end of the Resistance Cable (27). Thread the Resistance Cable part way into the lower end of the Weight Tube (63). Tighten the Plane Nut against the Weight Tube.
38. Wrap the Resistance Cable (27) around a 3 1/2” Pulley (15). Attach the Pulley inside of the indicat­ed bracket on the Base (4) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21).
39. Wrap the Resistance Cable (27) up around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the 3/8” x 3 1/2” Bolt (16) in the Base (4) with a 3/8” Nylon Locknut (21).
40. Wrap the Resistance Cable (27) around a 3 1/2” Pulley (15). Attach the Pulley and another 3 1/2” Pulley (15) inside of the wide bracket on the Base (4) with a 3/8” x 3” Grade 5 Bolt (98) as shown.
Do not attach a Nylon Jamnut (not shown) yet.
37
38
39
40
66
16
4
27
21
15
98
4
27
27
101
63
17
98
4
27
41. Attach two 3 1/2” Pulleys (15) and two Cable Traps (66) to the end of the Resistance Bracket (35) as shown with a 3/8” x 3” Bolt (93) and a 3/8” Nylon Jamnut (33). Do not tighten the Nylon
Jamnut yet. Make sure the Pulleys and Cable Traps are oriented as shown.
Route the Resistance Cable (27) over the indicat­ed 3 1/2” Pulley (15). Make sure that the Cable
is between the Pulley and the Cable Trap (66), and that the Cable Trap is turned to hold the Cable in place.
42. Pull the indicated
3/8” x 3” Grade 5 Bolt (98) out
of the wide bracket on the Base (4) until you can remove the indicated 3 1/2” Pulley (15). Wrap the Resistance Cable (27) up around the Pulley and then fully reinsert the Bolt.
43. Route the Resistance Cable (27) over the other 3 1/2” Pulley (15) on the Resistance Bracket (35).
Make sure that the Cable is between the Pulley and the Cable Trap (66), and that the Cable Trap is turned to hold the Cable in place.
Refer to step 41. Tighten the 3/8” Nylon Jamnut (33).
44. Slide the end of the Resistance Cable (27) onto the indicated 3/8” x 3” Grade 5 Bolt (98), on the outside of the wide bracket on the Base (4).
Note: Be sure the Resistance Cable is on the inside of the Press Cable (58).
Tighten a 3/8” Nylon Jamnut (33) onto the
3/8” x
3” Grade 5 Bolt
(98). Do not overtighten the
Nylon Jamnut; the Cable must be able to pivot freely.
41
42
43
44
15
27
35
66
98
27
58
33
93
15
15
33
27
66
35
4
66
15
18
47
48
79
22
8
8
3
End must
slant this way
32
40
78
320 LB.
LEG
PRESS
34
34
34
30
30
29
80
30
28
45. Attach the Backrest (41) to the Front Upright (42) with two 1/4” x 2 1/2” Screws (43) and two 1/4” Washers (10).
46. Insert the 1/4” x 2 1/2” Carriage Bolt (38) into the center hole in the Seat Plate (37). Attach the Seat Plate to the Seat (13) with two 1/4” x 3/4” Screws (18).
Insert the 1/4” x 2 1/2” Carriage Bolt (38) into the indicated hole in the Seat Frame (36). Tighten a 1/4” Nylon Locknut (2) with a 1/4” Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the Seat Frame (36) with the 1/4” x 2 1/4” Screw (24) and a 1/4” Washer (10).
47. Attach the Press Plate (78) to the Press Adjust­ment Tube (79) with a 5/16” x 2 1/2” Bolt (22), two 5/16” Washers (8), and a 5/16” Nylon Locknut (3).
Align one set of holes in the Press Adjustment Tube (79) with the holes in the Rocker Arm (32). Insert the “L”-Pin (40) into the holes. Make sure
that the Press Adjustment Tube is oriented as shown.
Apply the “320 LB. LEG PRESS” decal to the center of the Press Plate (78) as shown.
48. Press a 3/4” Round Inner Cap (34) into each end of the Short Pad Tube (28). Press a 3/4” Round Inner Cap into each end of the Long Pad Tube (80).
Insert the Short Pad Tube (28) into the Seat Frame (36). Slide a 5 1/2” Pad (30) onto each end of the Short Pad Tube.
Insert the Long Pad Tube (80) into the Leg Lever (29). Slide a 5 1/2” Pad (30) onto each end of the Long Pad Tube.
46
45
SEAT ASSEMBLY
41
42
10
43
2
24
36
13
37 18
38
10
10
36
19
The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanying this manual to see how the weight system should be set up for each exercise. IMPOR-
TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start­ing position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced.
25
88
15
35
Knob
26
63
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack, push the Weight Tube (63) down slightly with your fin­ger. Insert the Weight Pin (26) under the desired Weight (25). Make sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights, and turn the bent end downward. Note: Due
to the resistance cylinder, the amount of resis­tance at each exercise station will vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 22 to find the approximate amount of resistance at each exercise station.
CHANGING THE RESISTANCE CYLINDER SETTING
To change the resistance setting of the resistance cylinder, first pull out the knob on the Resistance Handle (88) as far as it will go. Move the Resistance Handle along the Resistance Bracket (35), and release the knob so that the pin on the knob is insert­ed into the one of the holes in the Resistance Bracket. Note: There are five adjustment holes in
the Resistance Bracket. To increase the resis­tance of the resistance cylinder, move the Resistance Handle to an adjustment hole closer to the 3 1/2” Pulleys (15) on the Resistance Bracket. Use the WEIGHT RESISTANCE CHART on page 22 to find the approximate amount of resistance at each exercise station.
ADJUSTMENTS
49. Make sure that all parts have been properly tightened before using the weight system. The use of the remaining parts will be explained in ADJUSTMENTS, beginning below.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAMS on page 23 of this manual for proper cable routing. If there is any slack in the cables, you will need to remove the slack by tightening the cables. See TROUBLE-SHOOTING AND MAINTENANCE on page 21.
20
ATTACHING THE LAT BAR OR NYLON STRAP TO THE PULLEY STATIONS
Attach the Lat Bar (54) to the High Cable (23) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the High Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the High Cable so that the Lat Bar is in the correct starting position for the exercise to be performed.
The Lat Bar (54) can be attached to the Short Cable (not shown) in the same way. The Nylon Strap (39) can be attached in the same way.
Always remove the press plate before using the low pulley station (see ADJUSTING AND REMOV­ING THE PRESS PLATE below).
ADJUSTING AND REMOVING THE PRESS PLATE
To adjust the position of the Press Plate (78), remove the “L”-Pin (40) from the Press Adjustment Tube (79) and the Rocker Arm (32). Align a different set of holes in the Press Adjustment Tube with the holes in the Rocker Arm. Re-insert the “L”-Pin.
For some exercises, the Press Adjustment Tube (79) must be removed. Remove the “L”-Pin (40), and lift the Press Adjustment Tube off the Rocker Arm (32).
32
79
40
78
54
53
53
52
23
Lat Bar Holder
39
WARNING: When using the Press
Plate, adjust the Press Adjustment Tube using an adjustment hole that corresponds to your height. If you are over 6 feet tall, use one of the three adjustment holes furthest away from the Press Plate. If you are under 6 feet tall, use one of the four adjustment holes closest to the Press Plate.
21
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened.
Refer to drawing 1. One way to remove slack from the cables is to tighten the Resistance Cable (27) fur­ther into the lower end of the Weight Tube (63). Loosen the 1/2” Plane Nut (101) on the end of the Cable. Tighten the bolt on the end of the Cable fur­ther into the Weight Tube. Retighten the Plane Nut against the Weight Tube.
Refer to drawing 2. Additional slack can be removed by moving the indicated 3 1/2” Pulley (15) in the Long “U”-Bracket (57). Remove the 3/8” x 2” Bolt (12), the 3/8” Nylon Locknut (21), the Pulley, and the Cable Trap (66) from the Long “U”-Bracket. Reattach the Pulley and the Cable Trap to the lower holes in the Long “U”-Bracket with the Bolt and the Nylon Locknut.
Make sure that the Cable Trap is in the proper position and that the Cable and Pulley move smoothly.
Refer to drawing 3. Slack can also be removed by moving the 3 1/2” Pulley (15) and the Cable Trap (66), or the 4 1/2” Pulley (84) and the Metal Cable Trap (97), to a set of holes closer to the center of the Pulley Plates (20). To do this, remove the 3/8” x 2” Bolt (12), the 3/8” Nylon Locknut (21), the Pulley, and the Cable Trap from the Pulley Plates. Re-attach the Pulley and the Cable Trap to a different set of holes with the Bolt and the Nylon Locknut. Make sure that the Cable
Trap is in the proper position and that the Cable and Pulley move smoothly.
Note: If a cable tends to slip off the pulleys often, the cable may have become twisted. Remove the cable and re-install it.
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.
57
66
66
97
15
15
84
2
63
101
27
58
20
20
12
12
3
1
2
21
21
TROUBLE-SHOOTING AND MAINTENANCE
Make sure that all parts are properly tightened each time you use the weight system. Replace any worn parts immediately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
22
WEIGHT RESISTANCE CHART
The chart at the right shows the approxi­mate weight resistance at each exercise sta­tion on the weight system. The left column lists the five positions of the resistance han­dle (see CHANGING THE RESISTANCE CYLINDER SETTING on page 19). The next column to the right lists the number of weights that can be used (see CHANGING THE WEIGHT SETTING on page 19). The six unshaded columns show the approxi­mate weight resistance, in pounds, at each exercise station.
For example, if the resistance handle is set at position 2 (see the drawing below), if the weight pin is inserted under 3 weights, and if the leg lever is being used, the chart shows that the approximate weight resistance will be 124 pounds.
*Note: It is not recommended that this exercise
station be used when the resistance handle is set at position 1, and no weights are being used.
Resistance Handle Positions
12345
Handle Position
1
2
No. of Weights
*
0
63
1
86
2
107
3
133
4
56
0
81
1
103
2
124
3
Leg Lever
Low Pulley
24
38
53
68
83
34
48
63
78
Leg Press
*
126
180
228
294
122
162
217
262
Arm Press
*
50
71
93
112
49
65
90
106
High Pulley
*
44
64
102
78
136
94
39
55
106
75
124
89
Butterfly Arms
33
86
96
54
92
152
108
125
306
79
95
87
111
93
50
59
74
89
102
57
70
84
100
113
65
79
94
153
193
253
295
341
189
234
286
327
386
222
266
318
59
79
103
123
140
74
93
118
136
154
86
121
131
51
68
90
104
121
63
78
102
115
131
76
92
112
66
116
122
142
164
84
106
138
154
180
110
126
152
149
4
0
1
118
2
3
138
3
161
4
0
1
134
2
4
157
3
182
4
103
0
127
1
152
2
5
168
124
151
367
109
172
3
204
144
167
420
125
196
4
23
4
5
4
3
4
3
2
3
2
2
7
7
8
6
5
4
3
2
6
1—Low Pulley
1—Leg Lever
1—High Pulley
High Cable (23)
Resistance Cable (27)
9—Weight Stack
8—Long “U”-Bracket
5—Rear Upright
Bracket
1—Weight Stack
8—Wide Bracket
Press Cable (58)
Low Cable (19)
5
6
7
CABLE DIAGRAMS
The cable diagrams below show the proper routing of the Low Cable (19), the High Cable (23), the Resistance Cable (27), and the Press Cable (58). Use the diagram to make sure that the cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the weight system will not function prop­erly and damage may occur. The numbers show the correct route for each cable. The starting and ending points of each cable are labeled. Make sure that the cable traps do not touch or bind the cables.
PART IDENTIFICATION CHART—WESY19610 R1001A
1/4" Washer (10)
5/16" x 1 3/4" Bolt (72)
5/16" Washer (8)
3/8" Washer (9)
1/4" Nylon Locknut (2)
5/16" Nylon Jamnut (99)
3/8" x 2" Bolt (12)
3/8" x 2 1/4" Bolt (14)
1/4" x 2 1/4" Screw (24)
1/4" x 2 1/2" Screw (43)
5/16" Nylon Locknut (3)
3/8" Nylon Jam Nut (33)
3/8" Nylon Locknut (21)
1/2" Plain Nut (101)
5/16" x 2 1/2" Bolt (22)
3/8" x 2 1/2" Bolt (7)
1/4" x 2 1/2" Carriage Bolt (38)
5/16" x 2 1/2" Carriage Bolt (1)
5/16" x 2 3/4" Bolt (11)
5/16" x 2 3/4" Carriage Bolt (94)
1/4" x 3/4" Screw (18)
#8 x 3/4" Tap Screw (65)
3/8" x 3" Bolt (93)
3/8" x 3" Grade 5 Bolt (98)
3/8" x 3 1/4" Bolt (68)
3/8" x 3 1/2" Bolt (16)
3/8" x 3 1/2" Bolt (16)
5/16" x 1 1/4" Bolt (92)
3/8" x 1 1/4" Bolt (83)
3/8" x 8" Bolt (59)
3/8" x 3 3/4" Bolt (71)
5/16" x 6" Bolt (60)
3/8" x 6" Bolt (64)
3/4" Round Inner Cap (34)
1" Inner Cap (81)
1" Round Inner Cap (49)
5/8" x 7/8" Spacer (61)
1/2" x 7/8" Spacer (100)
1/2" x 1/2" Spacer (96)
1/2" x 3/4" Spacer (82)
1" x 7/8" Plastic Bushing (75)
1 3/4" Square Inner Cap (44)
Cable Clip (53)
2" Square Inner Cap (76)
1" Retainer (69)
1" Round Cover Cap (70)
2" Square Outer Cap (51)
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
Key No. Qty. Description Key No. Qty. Description
1 4 5/16” x 2 1/2” Carriage Bolt 2 2 1/4” Nylon Locknut 3 20 5/16” Nylon Locknut 4 1 Base 5 1 Stabilizer 6 5 “V”-Pulley 7 5 3/8” x 2 1/2” Bolt 8 4 5/16” Washer
9 5 3/8” Washer 10 5 1/4” Washer 11 6 5/16” x 2 3/4” Bolt 12 8 3/8” x 2” Bolt 13 1 Seat 14 1 3/8” x 2 1/4” Bolt 15 16 3 1/2” Pulley 16 5 3/8” x 3 1/2” Bolt 17 1 Press Frame 18 2 1/4” x 3/4” Screw 19 1 Low Cable 20 2 Pulley Plate 21 23 3/8” Nylon Locknut 22 5 5/16” x 2 1/2” Bolt 23 1 High Cable 24 1 1/4” x 2 1/4” Screw 25 4 Weight 26 1 Weight Pin 27 1 Resistance Cable 28 1 Short Pad Tube 29 1 Leg Lever 30 4 5 1/2” Pad 31 6 5” Handgrip 32 1 Rocker Arm 33 6 3/8” Nylon Jamnut 34 4 3/4” Round Inner Cap 35 1 Resistance Bracket 36 1 Seat Frame 37 1 Seat Plate 38 1 1/4” x 2 1/2” Carriage Bolt 39 1 Nylon Strap 40 1 “L”-Pin 41 1 Backrest 42 1 Front Upright 43 2 1/4” x 2 1/2” Screw 44 11 1 3/4” Square Inner Cap 45 2 10” Pad 46 2 Press Arm 47 1 Left Arm 48 1 Right Arm 49 2 1” Round Inner Cap 50 5 Long Cable Trap 51 3 2” Square Outer Cap 52 1 Chain 53 3 Cable Clip
54 1 Lat Bar 55 1 Top Frame 56 1 Rear Upright 57 1 Long “U”-Bracket 58 1 Press Cable 59 1 3/8” x 8” Bolt 60 2 5/16” x 6” Bolt 61 2 1/2” x 5/8” Spacer 62 2 Weight Guide 63 1 Weight Tube 64 1 3/8” x 6” Bolt 65 2 #8 x 3/4” Tap Screw 66 11 Cable Trap 67 1 Plastic Stabilizer 68 2 3/8” x 3 1/4” Bolt 69 4 1” Retainer 70 2 1” Round Cover Cap 71 1 3/8” x 3 3/4” Bolt 72 1 5/16” x 1 3/4” Bolt 73 2 Bumper 74 2 1 1/8” x 2 1/2” Plastic Bushing 75 2 1” x 7/8” Plastic Bushing 76 3 2” Square Inner Cap 77 2 3 1/2” Pro Pulley 78 1 Press Plate 79 1 Press Adjustment Tube 80 1 Long Pad Tube 81 2 1” Inner Cap 82 2 1/2” x 3/4” Spacer 83 2 3/8” 1 1/4” Bolt 84 1 4 1/2” Pulley 85 1 Resistance Plate 86 2 Flat Spacer 87 1 .625” x .390” x .843” Spacer 88 1 Resistance Handle 89 1 Cylinder 90 2 Bearing 91 1 Large Support Plate 92 2 5/16” x 1 1/4” Bolt 93 2 3/8” x 3” Bolt 94 2 5/16” x 2 3/4” Carriage Bolt 95 2 Weight Bumper 96 1 Bushing 1/2” x 1/2” 97 1 Metal Cable Trap 98 1 3/8” x 3” Grade 5 Bolt
99 2 5/16” Nylon Jamnut 100 2 1/2” x 7/8” Spacer 101 1 1/2” Plane Nut 102 4 Special Washer 103 1 Small Support Plate 104 1 3” Handgrip
# 1 User’s Manual # 1 Exercise Guide
PART LIST—Model No. WESY19610 R1001A
EXPLODED DRAWING—Model No. WESY19610 R1001A
31
52
53
54
39
31
44
74
50
7
7
69
6
6
50
74
47
31
70
21
21
69
70
41
45
31
45
44
48
49
44
78
22
8
79
8
3
44
21
46
31
10
43
26
25
17
66
3
9
3
23
63
101
27
22
31
44
13
15
16
21
34
80
30
7
21
29
33
21
66
15
73
9
32
40
34
30
28
44
37
38
18
36
8
44
9
96
58
93
30
34
16
19
68
77
65
21
9
16
3
21
33
65
9
73
21
6
50
2
10
24
30
10
34
3
3
7
77
66
16
59
11
75
67
72
44
95
60
100
7
3
95
23
15
71
55
21
6
62
42
44
44
81
12
15
21
11
15
50
99
33
21
44
102
81
85
3
66
86
87
86
21
104
91
11
103
76
12
3
50
6
83
88
35
33
15
90
102
90
102
89
66
15
93
83
92
56
12
21
19
46
60
49
15
21
12
3
21
14
66
3
82
3
51
68 61
61
21
15
21
64
76
15
66
3
98
15
51
12
15
66
15
66
15
15
21
21
1
16
33
27
12
57
58
2
10
76
21
1
4
20
66
97
84
15
20
12
94
5
51
To order replacement parts, call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give the following information:
• The MODEL NUMBER of the product (WESY19610)
• The NAME of the product (WEIDER
®
265 weight system)
• The SERIAL NUMBER of the product (see the front cover of this manual)
• The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING at the center of this manual).
Part No. 177922 R1001A Printed in Canada © 2001 ICON Health & Fitness, Inc.
ORDERING REPLACEMENT PARTS
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate­rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All products for which war­ranty claim is made must be received by ICON at one of its authorized service centers with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-autho­rized by ICON. This warranty does not extend to any product or damage to a product caused by or attribut­able to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center, products used for commercial or rental purposes, or products used as store display models. No other warranty beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential dam­ages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequen­tial damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer­chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
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