Weider WESY37530 User Manual

CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Model No. WESY37530 Serial No.
Write the serial number in the space above for future reference.
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satis­faction through direct assis­tance from our factory.
TO AVOID DELAYS, PLEASE CALL DIRECT TO OUR TOLL­FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assis­tance, free of charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
USER’S MANUAL
Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!
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WARNING DECAL PLACEMENT
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: APART IDENTIFICATION CHART, a PART LIST, and an EXPLODED DRAWING are attached in the cen­ter of this manual. Remove the PART IDENTIFICATION CHART, PART LIST, and EXPLODED DRAWING before beginning assembly.
TABLE OF CONTENTS
The decal shown here has been placed on the weight system in the indicated locations. If the decal is missing or illegible, call our toll-free Customer Hot Line at 1-800-999-3756 and order a free replacement decal. Apply the decal in the location shown.
Decal
Decal
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
3
IMPORTANT PRECAUTIONS
1. Read all instructions in this manual and in the accompanying literature before using the weight system.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.
4. Use the weight system only on a level sur­face. Cover the floor beneath the weight sys­tem to protect the floor.
5. Make sure that all parts are properly tight­ened each time the weight system is used. Replace any worn parts immediately.
6. Keep children under 12 and pets away from the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protection.
9. The weight system is designed to support a a maximum user weight of 300 pounds.
10. The weight system should not be used by more than one person at a time.
11. Always stand on the foot plate when per­forming an exercise that could cause the weight system to tip.
12. Never release the butterfly arms, leg lever, press arm, leg press arm, lat bar, ab strap, or ankle strap while weights are raised. The weights will fall with great force.
13. Always disconnect the lat bar from the
weight system when performing an exercise that does not use the lat bar.
14. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
15. When standing after adjusting the weight set­ting, do not strike your head or back against the butterfly arm.
16. If you feel pain or dizziness while exercising, stop immediately and begin cooling down.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
WARNING:Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
ASSEMBLED DIMENSIONS: Height: 90 in. Width: 87 in. Depth: 77 in.
4
Leg Lever
High Pulley Station
Ab Pulley Station
Lat Bar
Backrest
Knob
Foot Plate
Right Side
Left Side
Note: The terms “right side” and “left side” are determined relative to a person sitting on the seat; they do not correspond to right and left on the drawings in the manual.
Butterfly Arm
Backrest
Low Pulley
Station
Curl Pad
Press Arm
Leg Press
BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER®PRO 3770 weight system. The weight system offers a selec­tion of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the weight system will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the weight system. If you have questions after
reading this manual, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY37530. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
5
Make sure you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• You will also need grease or petroleum jelly, a
small amount of soapy water, and clear tape or masking tape.
Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw­ings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading the assembly instructions, please call our Customer Service Department at 1-800-999-3756.
Assembly Requires Two Persons
For your convenience and safety, assemble the weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over a couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: Wait until you begin each stage to open the parts bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
Make Assembly Easier for Yourself
Everything in this manual is designed to ensure that the weight system can be assem­bled successfully by anyone. Before begin-
ning assembly, make sure to read the information on this page. This brief intro­duction will save you much more time than it takes to read it.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of the weight system.
Arm Assembly—During this stage you will assemble the arms and the leg lever.
Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.
Seat Assembly—During the final stage you will assemble the seats and the backrests.
ASSEMBLY
1.
Locate and open the parts bag labeled “FRAME ASSEMBLY.”
Press a 40mm x 60mm Inner Cap (42) into the Right Base (1).
Insert four M10 x 53mm Carriage Bolts (83) up through the Right Base (1). Note: It may be
helpful to place tape over the heads of the Carriage Bolts to hold them in place.
2. Press three 40mm x 60mm Inner Caps (42) into the Left Base (2).
Insert four M10 x 53mm Carriage Bolts (83) up through the Left Base (2). Note: It may be help-
ful to place tape over the heads of the Carriage Bolts to hold them in place.
Before beginning assembly, make sure you understand the information in the box on page 5.
6
3. Attach the Right Base (1) to the Left Base (2) with four M10 x 78mm Bolts (86), four M10 Washers (74), and four M10 Nylon Locknuts (75). Do not
tighten the Locknuts yet.
Frame Assembly
1
2
3
42
1
1
83
83
75
75
2
2
1
86
74
74
2
86
74
74
42
42
42
83
83
7
4. Attach the Right Upright (5) to the Right Base (1) with the indicated two M10 x 53mm Carriage Bolts (83) and two M10 Nylon Locknuts (75). Do
not tighten the Locknuts yet.
Attach the Left Upright (6) to the Left Base (2) with the indicated two M10 x 53mm Carriage Bolts (83) and two M10 Nylon Locknuts (75). Do
not tighten the Locknuts yet.
Attach two Backrest Knobs (48) to the Right and Left Uprights (5, 6).
5. Press a 60mm Square Inner Cap (46) into the Right Leg (7). Attach a Leg Bumper (49) to the Right Leg with an M4 x 25mm Self-tapping Screw (77) and an M4 Washer (84).
Attach the Right Leg (7) to the Right Base (1) with the indicated two M10 x 53mm Carriage Bolts (83) and two M10 Nylon Locknuts (75). Do
not tighten the Locknuts yet.
4
5
5
6
75
1
83
75
48
48
83
83
46
77
84
1
49
75
75
75
2
7
8
6. Press a 50mm x 75mm Inner Cap (45) into the Right Seat Frame (3).
Orient the Right Seat Frame (3) as shown. Attach the Right Seat Frame to the Right Leg (7) with two M10 x 78mm Bolts (86), two M10 Washers (74), and two M10 Nylon Locknuts (75). Do not
tighten the Locknuts yet.
Attach the Right Seat Frame (3) to the Right Upright (5) with two M10 x 78mm Bolts (86), two M10 Washers (74), and two M10 Nylon Locknuts (75). Do not tighten the Locknuts yet.
7. Press a Square Bushing (55) into the Left Leg (8).
Attach a Leg Bumper (49) to the Left Leg (8) with an M4 x 25mm Self-tapping Screw (77) and an M4 Washer (84).
Attach the Left Leg (8) to the Left Base (2) with the indicated two M10 x 53mm Carriage Bolts (83) and two M10 Nylon Locknuts (75). Do not
tighten the Locknuts yet.
8. Orient the Left Seat Frame (4) as shown. Make sure the brackets are closer to the Left Leg (8). Attach the Left Seat Frame to the Left Leg
with two M10 x 78mm Bolts (86), two M10 Washers (74), and two M10 Nylon Locknuts (75).
Do not tighten the Locknuts yet.
Attach the Left Seat Frame (4) to the Left Upright (6) with two M10 x 78mm Bolts (86), two M10 Washers (74), and two M10 Nylon Locknuts (75).
Do not tighten the Locknuts yet.
6
7
8
4
8
86
86
86
7
3
45
86
2
49
55
84
77
83
75
75
75
74
74
8
75
74
74
5
75
75
74
74
74
74
86
86
Bracket
86
86
6
9
10. Slide sixteen Weights (30) onto the Weight Guides (9). Make sure the slots for the Weight
Pin (not shown) are on the indicated side and on the bottom of the Weights.
Press a Weight Tube Bumper (35) into a Weight Tube (34). Insert the Weight Tube into the stack of Weights (30) as shown.
Lubricate the indicated holes in a Top Weight (31) with grease. Slide the Top Weight onto the Weight Guides (9). Make sure that the groove on the
Top Weight for the Weight Tube (34) pin is on the bottom of the Top Weight.
Lubricate
Slot
Pin
Groove
Pin
9
34
31
35
30
10
9. Slide two Weight Bumpers (50) onto the two Weight Guides (9).
Attach the Weight Guides (9) to the Right Base (1) with two M10 x 67mm Bolts (88), four M10 Washers (74), four 12mm Spacers (57), and two M10 Nylon Locknuts (75).
9
75
75
57
57
57
57
74
74
74
88
88
9
50
50
1
10
11. Press a 40mm x 60mm Inner Cap (42) and two 40mm x 60mm Thick Inner Caps (89) into the Left Top Frame (11).
Attach the Left Top Frame (11) to the Left Upright (6) with two M10 x 62mm Bolts (92), a Support Plate (29), and two M10 Nylon Locknuts (75). Do
not tighten the Locknuts yet.
12. Press a 40mm x 60mm Inner Cap (42) into the Right Top Frame (10). Press two 25mm Round Outer Caps (47) onto the Right Top Frame.
11
12
89
89
11
47
47
42
29
42
92
75
75
10
6
13. Attach the Right Top Frame (10) to the Weight Guides (9) with two M10 x 67mm Bolts (88), four M10 Washers (74), four 12mm Spacers (57), and two M10 Nylon Locknuts (75). Do not tighten the
Locknuts yet.
Attach the Right Top Frame (10) to the Right Upright (5) with two M10 x 62mm Bolts (92), a Support Plate (29), and two M10 Nylon Locknuts (75). Do not tighten the Locknuts yet.
13
57
57
88
10
9
5
75
75
92
29
74
74
74
57
57
75
75
88
74
14. Attach the Right Top Frame (10) to the Left Top Frame (11) with three M10 x 78mm Bolts (86), three M10 Washers (74), and three M10 Nylon Locknuts (75).
Tighten the M10 Nylon Locknuts (75) used in steps 3–14.
14
10
75
75
11
86
86
74
74
15. Open the part bag labeled “ARM ASSEMBLY.” Press a 50mm x 75mm Inner Cap (45) into the
Leg Press Arm (12). Lubricate an M12 x 104mm Bolt (67) with grease.
Attach the Leg Press Arm (12) to the Right Base (1) with the Bolt and an M12 Nylon Locknut (81).
Do not overtighten the Locknut; the Leg Press Arm must be able to pivot easily.
16. Lubricate an M12 x 104mm Bolt (67) with grease. Attach the Leg Press Plate (13) to the Leg Press Arm (12) with the Bolt and an M12 Nylon Locknut (81). Make sure the bar is closer to the
ground. Do not overtighten the Locknut; the Leg Press Plate must be able to pivot easily.
15
45
67
Lubricate
81
12
1
Arm Assembly
67
13
Lubricate
Bar
81
12
16
17. Lubricate an M12 x 104mm Bolt (67) with grease. Attach the Press Frame (14) to the Right Base (1) with the Bolt and an M12 Nylon Locknut (81).
Make sure the hole is closer to the indicated side of the Press Frame. Do not overtighten the Locknut; the Press Frame must be able to pivot easily.
17
81
14
Lubricate
Hole
1
67
11
12
19. Press two 50mm Square Inner Caps (43) into the Leg Lever (18).
Lubricate an M10 x 78mm Bolt (86) with grease. Orient the Leg Lever (18) as shown and attach it to the Left Leg (8) with the Bolt and an M10 Nylon Locknut (75). Do not overtighten the
Locknut; the Leg Lever must be able to pivot easily.
20. Lubricate both axles on the Left Top Frame (11) with grease.
Press a 38mm Square Inner Cap (44) into the Left Fly Pivot (21). Slide the Left Fly Pivot onto the indicated axle on the Left Top Frame (11). Set two 25mm Retainer Rings (53) on a 25mm Round Outer Cap (47). Make sure the teeth on the
Rings are toward the Cap, as shown in the inset drawing. Tap the Retainer Rings and Outer Cap onto the axle. Repeat with the Right Fly Pivot (22).
19
20
86
18
75
43
43
8
47
11
Lubricate
Small
Slot
21
44
53
Axle
22
53
47
Axle
18. Press a 50mm Square Inner Cap (43) into a Press Arm (15). Press two 25mm Round Inner Caps (65) into the Press Arm.
Wet the handles on the Press Arm (15) with soapy water. Slide two Grips (68) onto the han­dles.
Attach the Press Arm (15) to the Press Frame (14) with two M10 x 70mm Bolts (87) and two M10 Nylon Locknuts (75).
Attach the other Press Arm (15) to the Press Frame (14) in the same manner.
18
43
15
65
75
15
14
87
68
21. Press a 50mm Square Inner Cap (43) into a Butterfly Arm (20).
Wet a Fly Handle (66) and the inside of a Long Foam Pad (33) with soapy water. Slide the Foam Pad onto the Handle.
Attach a Fly Handle (66) to the Butterfly Arm (20) with two M10 x 25mm Button Screws (60) and two M10 Washers (74).
Repeat this step with the other Butterfly Arm (not shown). Make sure that the Fly Handle is oriented as shown in step 22.
20
66
33
60
74
43
21
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