Weider WESY29520 User Manual

USER'S MANUAL
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Model No. WESY29520 Serial No.
Serial Number Decal (under seat)
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QUESTIONS?
As a manufacturer, we are committed to providing com­plete customer satisfaction. If you have questions, or if there are missing parts, we will guar­antee complete satisfaction through direct assistance from our factory.
TO AVOID DELAYS, PLEASE CALL DIRECT TO OUR TOLL­FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
2
IMPORT ANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
FULL 90 DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly.
TABLE OF CONTENTS
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
3
1. Read all instructions in this manual and in the accompanying literature before using the weight system. Use the weight system only as described in this manual.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in a com­mercial, rental, or institutional setting.
4. Use the weight system only on a level sur­face. Cover the floor or carpet beneath the weight system to protect the floor.
5. Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately.
6. Keep children under the age of 12 and pets away from the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec­tion when using the weight system.
9. The weight system is designed to support a maximum user weight of 300 pounds.
10. Never release the press arm, butterfly arms, leg lever, leg press base, lat bar, ab strap, or handle while weights are raised; the weights will fall with great force.
11. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
12. Always stand on the foot plate when per­forming an exercise that could cause the weight system to tip.
13. Always disconnect the lat bar from the
weight system when performing an exercise that does not use the lat bar.
14. If you feel pain or dizziness while exercising, stop immediately and begin cooling down.
15. The decals shown below have been placed on the weight system in the locations shown on page 4. If a decal is missing or illegible, call our toll­free Customer Hot Line at 1-800-999-3756 and order a free replace­ment decal. Apply the decal in the location shown.
WARNING:To reduce the risk of serious injury, read the following important precau-
tions before using the weight system.
WARNING:Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
Keep hands and fingers clear of this area.
IMPORTANT PRECAUTIONS
Decal 1
Decal 2
4
BEFORE YOU BEGIN
ASSEMBLED DIMENSIONS: Height: 77 in. Width: 81 in. Length: 59 in.
Foot Plate
Low Pulley
Station
Ab Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arm Press Arm
Weight
Seat
Seat
Backrest
Backrest
Leg Press
Plate
Thank you for selecting the versatile WEIDER®PRO 3200 weight system. The PRO 3200 weight system offers a selection of weight stations designed to devel­op every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular sys­tem, the weight system will help you to achieve the results you want.
For your benefit, read this manual carefully before using the weight system. If you have questions after
reading this manual, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). T o help us assist you, please note the product model number and serial number before calling. The model number is WESY29520. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
Warning
Decal 1
Warning Decal 2
(One on each side of the right upright.)
Note: The terms “right side” and “left side” are determined rel­ative to a person facing away from the weight system; they do not correspond to right and left in the pictures in the manual.
Right Side
Left Side
26
5
Before beginning assembly, carefully read the following information and instructions:
Assembly requires two people.
Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed.
T ighten all parts as you assemble them, unless instructed to do otherwise.
As you assemble the weight system, make sure all parts are oriented as shown in the drawings.
For help identifying small parts, use the PART IDENTIFICATION CHART.
An Allen wrench (included) and the following tools (not included) are required for assembly:
• two adjustable wrenches
• one rubber mallet
• one standard screwdriver
• one Phillips screwdriver
• lubricant, such as grease or petroleum jelly, and soapy water.
Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
Make Things Easier for Yourself
Everything in this manual is designed to ensure that the weight system can be assembled suc­cessfully by anyone. However, it is important to realize that the versatile weight system has many parts and that the assembly process will take time. Most people find that by setting aside plenty of time, assembly will go smoothly.
ASSEMBLY
1
33
33
60
67
68
98
1
71
60
67
28
26
26
57
57
1. Before beginning, make sure that you under-
stand the information in the box above.
Attach the Base Cap (28) to the Right Base (1) with two #8 x 3/4” Screws (68).
Attach the Center Base (67) to the Right Base (1) with two 5/16” x 2 3/4” Bolts (60), two 5/16” Washers (26), and two 5/16” Nylon Locknuts (71).
Insert four 5/16” x 2 1/2” Carriage Bolts (57) up into the Right Base (1). Tape the bolt heads in
place.
FRAME ASSEMBLY
2. Press two 2” Square Inner Caps (33) into the ends of the Left Base (2). Attach the Rubber Bumper (98) to the Left Base with a #8 x 3/4” Screw (68).
Insert four 5/16” x 2 1/2” Carriage Bolts (57) up into the Left Base (2). Tape the bolt heads in
place.
Attach the Left Base (2) to the Right Base (1) and the Center Base (67) with three 5/16” x 2 3/4” Bolts (60), three 5/16” Washers (26), and three 5/16” Nylon Locknuts (71).
2
1
2
60
71
57
68
26
57
6
4. Press a 2” x 2 1/2” Inner Cap (22) into the top of the Right Leg (73). Press a 1 1/2” Square Inner Cap (41) into the Right Upright (6).
Attach the Right Upright (6) to the Right Base (1) with the two indicated 5/16” x 2 1/2” Carriage Bolts (57) and two 5/16” Nylon Locknuts (71).
Attach the Bumper (25) to the Right Leg (73) with the #10 x 1” Screw (77).
Attach the Right Leg (73) to the Right Base (1) with the two indicated 5/16” x 2 1/2” Carriage Bolts (57) and two 5/16” Nylon Locknuts (71).
Do not tighten the 5/16” Nylon Locknuts (71) yet.
3. Attach the Base Plate (37) to the Left Base (2) with a 3/8” x 5 1/2” Bolt (58) and a 3/8” Nylon Locknut (70).
Attach the Left Upright (7) to the Left Base (2) with the two indicated 5/16” x 2 1/2” Carriage Bolts (57) and two 5/16” Nylon Locknuts (71).
Attach the Left Leg (36) to the Left Base (2) with the two indicated 5/16” x 2 1/2” Carriage Bolts (57) and two 5/16” Nylon Locknuts (71). Be sure
the large upper hole in the Left Leg is on the side shown.
Do not tighten the 5/16” Nylon Locknuts (71) yet.
3
4
2
57
71
25
77
6
1
73
41
22
36
Large
Hole
7
71
57
57
37
70
58
71
71
71
71
71
71
57
7
7. Set two Weight Bumpers (83) over the indicated holes in the Center Base (67). Insert the two Weight Guides (20) into the holes. Attach the Weight Guides to the Center Base with two 5/16” x 2 3/4” Bolts (60), four 5/16” Washers (26), and two 5/16” Nylon Locknuts (71).
26
26
26
26
73
71
6
5
59
59
71
5
71
71
83
83
26
26
26
60
26
67
20
7
6. Press a 2” Square Inner Cap (33) into the end of the Left Seat Frame (29).
Orient the Left Seat Frame (29) with the Large Hole facing the direction shown. Attach the Left Seat Frame to the Left Leg (36) with two 5/16” x 2 1/2” Carriage Bolts (57) and two 5/16” Nylon Locknuts (71).
Attach the Left Seat Frame (29) to the Left Upright (7) with two 5/16” x 3 1/4” Bolts (59), two 5/16” Washers (26), and two 5/16” Nylon Locknuts (71).
Do not tighten the 5/16” Nylon Locknuts (71) yet.
33
26
26
36
71
71
59
29
Large
Hole
59
7
71
6
57
5. Orient the Right Seat Frame (5) so the indicated holes are in the positions shown. Attach the Right Seat Frame to the Right Leg (73) with two 5/16” x 3 1/4” Bolts (59), two 5/16” Washers (26), and two 5/16” Nylon Locknuts (71).
Attach the Right Seat Frame (5) to the Right Upright (6) with two 5/16” x 3 1/4” Bolts (59), two 5/16” Washers (26), and two 5/16” Nylon Locknuts (71).
Do not tighten the 5/16” Nylon Locknuts (71) yet.
Hole
Large
Hole
8
10. Press a 2” x 2 1/2” Inner Cap (22) into the end of the Right T op Frame (8).
Attach the Right Top Frame (8) to the Right Upright (6) with two 5/16” x 3 1/4” Bolts (59), a Support Plate (21), and two 5/16” Nylon Locknuts (71).
Attach the Right Top Frame (8) to the Left T op Frame (3) with two 5/16” x 2 3/4” Bolts (60), two 5/16” Washers (26), and two 5/16” Nylon Locknuts (71).
Do not tighten the 5/16” Nylon Locknuts (71) yet.
9. Press two 2” x 2 1/2” Inner Caps (22) into the ends of the Left T op Frame (3).
Attach the Left Top Frame (3) to the Left Upright (7) with two 5/16” x 3 1/4” Bolts (59), a Support Plate (21), and two 5/16” Nylon Locknuts (71). Do
not tighten the Locknuts yet.
8. Slide the eight Weights (72) onto the Weight Guides (20) with the pin grooves on the side shown.
Press the Weight Tube Bumper (32) into the bot­tom of the Weight Tube (82). Insert the Weight Tube into the center hole in the stack of Weights (72). Be sure the Weight Tube is oriented as
shown.
Lubricate the indicated holes in the T op Weight (74). Slide the Top Weight onto the Weight Guides (20), with the pin groove on the bottom.
72
32
74
20
82
8
Lubricate
Pin
Groove
Holes
22
71
71
59
3
21
22
7
9
6
59
22
71
71
71
3
26
60
8
21
10
9
13. Lubricate a 3/8” x 2” Bolt (62) with grease. Attach the Pivot Bracket (48) to the Right Butterfly Arm (11) with the Bolt and a 3/8” Nylon Jamnut (50).
Do not overtighten the Locknut; the Pivot Bracket must be able to pivot easily.
Press a 1 1/2” x 2” Inner Cap (23) into the indicat­ed end of the Right Butterfly Arm (11). Wet the bottom end of the Arm with soapy water. Slide a Large Foam Pad (19) onto the Arm.
Slide a Foam Grip (76) onto a Press Handle (12). Press a 1” Round Inner Cap (24) into the end of the Handle. Attach the Handle to the Right Butterfly Arm (11) with two 5/16” x 3/4” Button Head Bolts (64).
Slide the Large Foam Pad (19) down so that the bottom of the Foam Pad is even with the bottom of the Right Butterfly Arm (11).
Repeat this step with the Left Butterfly Arm (10).
11. Press the two Weight Guide Bushings (44) into the Center T op Frame (14). Slide the Center T op Frame onto the Weight Guides (20).
Attach the Center Top Frame (14) to the Right T op Frame (8) with two 5/16” x 2 3/4” Bolts (60), two 5/16” Washers (26), and two 5/16” Nylon Locknuts (71).
Attach the Center Top Frame (14) to the Left T op Frame (3) with two 5/16” x 2 3/4” Bolts (60), two 5/16” Washers (26), and two 5/16” Nylon Locknuts (71).
Tighten all of the 5/16” Nylon Locknuts (71) used in steps 3–11.
26
26
26
71
71
14
8
3
44
20
60
60
71
71
11
22
70
8
9
61
68
53
53
Lubricate
12
64
64
76
19
10
12
11
50
48
62
24
23
13
12. Press a 2” x 2 1/2” Inner Cap (22) into the Butterfly Frame (9).
Insert the two Locking Pins (53) into the Butterfly Frame (9). Attach the tether on the Pins to the Butterfly Frame with a #8 x 3/4” Screw (68). Do not fully tighten the Screw.
Lubricate a 3/8” x 3” Bolt (61) with grease. Attach the Butterfly Frame (9) to the Right T op Frame (8) with the Bolt and a 3/8” Nylon Locknut (70). Do
not overtighten the Locknut; the Butterfly Frame must be able to pivot easily.
ARM ASSEMBLY
Lubricate
10
16. Press a 2” x 2 1/2” Inner Cap (22) into the top of the Leg Press Frame (30).
Lubricate a 3/8” x 3” Bolt (61) with grease. Attach the Leg Press Frame (30) to the Left Base (2) with the Bolt and a 3/8” Nylon Locknut (70). Do
not overtighten the Locknut; the Leg Press Frame must be able to pivot easily.
14. Lubricate a 3/8” x 3” Button Head Bolt (97) and both sides of two Plastic Washers (55) with grease. Attach the Right Butterfly Arm (11) to the Butterfly Frame (9) with the Bolt, the two Plastic Washers, two Butterfly Caps (54), two 3/8” Washers (75), and a 3/8” Nylon Jamnut (50). Do
not overtighten the Jamnut; the Butterfly Arm must be able to pivot easily. Be sure the indented sides of the Plastic Washers fit over the welded bushing in the Butterfly Arm.
Repeat this step with the Left Butterfly Arm (10).
9
10
11
97
54
54
55
55
Lubricate
Welded
Bushing
Lubricate
75
75
50
14
23
Lubricate
23
63
50
4
73
15
2
22
70
61
30
16
15. Press two 1 1/2” x 2” Inner Caps (23) into the ends of the Leg Lever (4).
Lubricate a 3/8” x 2 1/2” Bolt (63) with grease. Attach the Leg Lever (4) to the Right Leg (73) with the Bolt and a 3/8” Nylon Jamnut (50). Do
not overtighten the Jamnut; the Leg Lever must be able to pivot easily.
Lubricate
11
20. Note: The following drawings are shown from the left side of the weight system, with the Left Top Frame (3) removed for clarity.
Wrap the High Cable (45) around a 3 1/2” Pulley (38). Attach the Pulley at the rear hole, inside of the bracket on the Center T op Frame (14) with a 3/8” x 1 3/4” Bolt (66) and a 3/8” Nylon Locknut (70).
17.
Locate the High Cable (45). Route the Cable up through the Left Top Frame (3) and around a 3 1/2” Pulley (38). Attach the Pulley inside the Top Frame with a 3/8” x 2 3/4” Bolt (81), two 3/8” Washers (75), two 1/2” Spacers (34), and a 3/8” Nylon Locknut (70).
18. Route the High Cable (45) around a 3 1/2” Pulley (38) and down through the Left T op Frame (3). Attach the Pulley and a Cable Trap (91) inside the T op Frame with a 3/8” x 2 3/4” Bolt (81), two 3/8” Washers (75), two 1/2” Spacers (34), and a 3/8” Nylon Locknut (70). Be sure the Cable Trap
is turned to hold the Cable in the groove of the Pulley.
Note: To complete this step, it may be neces­sary to loosen the four indicated 5/16” Nylon Locknuts (71). Retighten the Locknuts when this step is completed.
19. Remove the preassembled 3 1/2” Pulleys (38) from an Adjustable Double “U”-Bracket (56).
Wrap the High Cable (45) around a 3 1/2” Pulley (38). Attach the Pulley to the single hole side of the Adjustable Double “U”-Bracket (56) with a 3/8” x 2” Bolt (62) and a 3/8” Nylon Locknut (70).
38
45
75
70
81
75
34
3
34
17
3
34
75
34
75
81
38
70
71
91
45
18
70
56
38
62
45
19
38
66
70
45
14
20
CABLE ASSEMBLY
IMPORT ANT: Refer to the CABLE DIAGRAMS and the CABLE ID CHART on pages 24 and 25 for help identifying and routing the cables. While assembling the cables, do not overtighten the locknuts attaching the pulleys; the pulleys must be able to turn freely .
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