Weider WESY19610 User Manual
USER’S MANUAL
Model No. WESY19610
Serial No.
Write the serial number in the
space above for reference.
Patent Pending
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.
Serial Number Decal
QUESTIONS?
If you have questions, or if there
are missing or damaged parts,
we will guarantee complete satisfaction through direct assistance from our factory.
TO AVOID DELAYS, PLEASE
CALL DIRECT TO OUR TOLLFREE CUSTOMER HOT LINE.
The trained technicians on our
customer hot line will provide
immediate assistance, free of
charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!
2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: An EXPLODED DRAWING/PART LIST and a PART IDENTIFICATION CHART are attached in the center
of this manual. Remove the EXPLODED DRAWING/PART LIST and the PART IDENTIFICATION CHART before
beginning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
TABLE OF CONTENTS
3
1. Read all instructions in this manual and in
the accompanying literature before using the
weight system. Use the weight system only
as described in this manual.
2. It is the responsibility of the owner to ensure
that all users of the weight system are adequately informed of all precautions.
3. The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.
4. Use the weight system only on a level surface. Cover the floor or carpet beneath the
weight system to protect the floor.
5. Make sure that all parts are properly tightened each time you use the weight system.
Replace any worn parts immediately.
6. Keep children under 12 and pets away from
the weight system at all times.
7. The weight system is designed to be used by
only one person at a time.
8. Keep hands and feet away from moving parts.
9. Always wear athletic shoes for foot protection.
10. Never release the press arm, butterfly arms,
leg lever, lat bar, leg press plate, or nylon
strap while weights are raised. The weights
will fall with great force.
11. Always stand on the foot plate when performing an exercise that could cause the
weight system to tip.
12. Make sure that the cables remain on the pulleys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
13. Always disconnect the lat bar from the
weight system when performing an exercise
that does not use the lat bar.
14. When using the press plate, adjust the press
adjustment tube using an adjustment hole
that corresponds to your height. If you are 6
feet tall or taller, use one of the three adjustment holes farthest away from the press
plate. If you are under 6 feet tall, use one of
the four adjustment holes closest to the
press plate.
15. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.
16. Four warning decals have been placed on
the weight system in the locations shown on
page 4. If a decal is missing or illegible,
please call our Customer Service Department
toll-free at 1-800-999-3756, Monday through
Friday, 6 a.m. until 6
p.m. Mountain Time, to
order a free replacement decal. Apply the
replacement decal in
the location shown.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
IMPORTANT PRECAUTIONS
Keep hands and
fingers clear of
this area.
Decal 1
Decal 3
Decal 2
• Keep clear of
this area.
Decal 4
BEFORE YOU BEGIN
4
ASSEMBLED
DIMENSIONS:
Height: 76 in.
Width: 37 in.
Length: 48 in.
Leg Press Plate
Rocker Arm
Low Pulley Station
Foot Plate
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Weight Stack
Resistance Cylinder
Seat
Backrest
Warning Decal 1
Warning Decal 3
Warning Decal 4
Warning
Decal 2
Lat Bar Holder
Congratulations for selecting the versatile WEIDER
®
265 weight system. The WEIDER®265 offers a variety
of weight stations designed to develop every major
muscle group of the body. Whether your goal is to tone
your body, build dramatic muscle size and strength, or
improve your cardiovascular system, the WEIDER
®
265
will help you to achieve the specific results you want.
For your benefit, read this manual carefully before
using the weight system. If you have additional ques-
tions, please call our Customer Service Department
toll-free at 1-800-999-3756, Monday through Friday, 6
a.m. until 6 p.m. Mountain Time (excluding holidays).
To help us assist you, please note the product model
number and serial number before calling. The model
number is WESY19610. The serial number can be
found on a decal attached to the weight system (see
the front cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
Make sure you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• You will also need grease or petroleum jelly, and a
small amount of soapy water.
Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly,
we have included a PART IDENTIFICATION CHART
in the center of this manual. Place the chart on the
floor and use it to identify parts during each assembly step. Note: Some small parts may have been
pre-attached. If a part is not in the parts bag,
check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that
all parts are oriented exactly as shown in the drawings.
Tightening Parts
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Questions?
If you have questions after reading the assembly
instructions, please call our Customer Service
Department at 1-800-999-3756.
5
Assembly Requires Two Persons
For your convenience and safety, assemble the
weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the
assembly process will require several hours. By
setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
You may want to assemble the weight system over
a couple of evenings.
Select a Location for the Weight System
Because of its size and weight, the weight system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the weight system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait until you begin each stage
to open the bag for that stage. Place all parts of
the weight system in a cleared area and remove
the packing materials. Do not dispose of the packing materials until assembly is completed.
Make Assembly Easier for Yourself
Everything in this manual is designed to
ensure that the weight system can be assembled successfully by anyone. Before begin-
ning assembly, make sure to read the
information on this page. This brief introduction will save you much more time than
it takes to read it.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.
Arm Assembly—During this stage you will
assemble the arms and the leg lever.
Cable Assembly—During this stage you will
attach the cables and pulleys that connect the
arms and the leg lever to the weights.
Seat Assembly—During the final stage you will
assemble the seat and the backrest.
ASSEMBLY
6
2
42
3
1
4
1
56
76
51
5
94
3
51
51
1
76
4
4
16
1
1. Before beginning assembly, make sure that
you have read and understand the information
on page 5.
Press a 2” Square Outer Cap (51) onto each end
of the Stabilizer (5). Press a 2” Square Outer Cap
(51) onto the Base (4). Press a 2” Square Inner
Cap (76) into the Rear Upright (56).
See the inset drawing. Press a 2” Square Inner
Cap (76) into the other end of the Base (4). Insert
two 5/16” x 2 1/2” Carriage Bolts (1) up into the
Base.
Insert two additional 5/16” x 2 1/2” Carriage Bolts
(1) and a 3/8” x 3 1/2” Bolt (16) up into the Base
(4). Insert two 5/16” x 2 3/4” Carriage Bolts (94)
up into the Stabilizer (5).
Place a piece of tape over the head of the
seven bolts to hold them in place.
Slide the indicated end of the Base (4) onto the
5/16” x 2 3/4” Carriage Bolts (94) in the Stabilizer
(5). Slide the Rear Upright (56) onto the Carriage
Bolts. Hand tighten two 5/16” Nylon Locknuts (3)
onto the Carriage Bolts. Do not tighten the
Nylon Locknuts yet.
2. Slide the Front Upright (42) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Base (4). Hand
tighten two 5/16” Nylon Locknuts (3) onto the
Carriage Bolts. Do not tighten the Nylon
Locknuts yet.
FRAME ASSEMBLY
3. Press a 2” Square Inner Cap (76) into the indicated end of the Top Frame (55). Press three 1 3/4”
Square Inner Caps (44) into the Top Frame.
Press two 1” Inner Caps (81) into the top of the
crossbar on the Top Frame.
Attach the Top Frame (55) to the Front Upright
(42) and the Rear Upright (56) with four 5/16” x
2 3/4” Bolts (11), the Long Support Plate (91), the
Short Support Plate (103), and four 5/16” Nylon
Locknuts (3) as shown.
Tighten all of the 5/16” Nylon Locknuts (3)
used in steps 1 to 3.
3
11
11
81
44
44
44
76
55
56
42
3
Crossbar
3
91
103
7
5. Slide a Weight Bumper (95) onto each Weight
Guide (62).
Lubricate the two outer holes in each of the
Weights (25). Slide the Weights onto the Weight
Guides (62). Make sure that the Weights are
turned so the pin grooves are on the indicated
side.
6. Place a piece of cardboard under each Weight
Guide (62) to protect the floor for this step.
Lift the upper ends of the Weight Guides (62) and
attach them to the Top Frame (55) with a 5/16” x
6” Bolt (60), two 1/2” x 7/8” Spacers (100), and a
5/16” Nylon Locknut (3).
5
6
95
100
3
60
55
62
25
Pin grooves
must be on
this side
62
4. Attach the two Weight Guides (62) and two 1/2” x
3/4” Spacers (82) to the Base (4) with a 5/16” x 6”
Bolt (60) and a 5/16” Nylon Locknut (3). Make
sure that the Weight Guides are oriented so
the weight stops are in the indicated positions.
4
62
Weight
Stop
3
60
4
7. Press a 1” x 7/8” Plastic Bushing (75) onto each
welded spacer on the Press Frame (17). Slide the
Press Frame into place on the Base (4). Note:
This will be a tight fit. The Plastic Bushings
should fit onto each end of the indicated tube
in the Base. Make sure that the hole in the
Press Frame is on the indicated side.
Lubricate the 3/8” x 8” Bolt (59). Attach the Press
Frame (17) to the Base (4) with the Bolt and a
3/8” Nylon Locknut (21). Do not overtighten the
Nylon Locknut; the Press Frame must be able
to pivot freely.
7
Tube
Welded Spacers
17
59
Lubricate
Hole
21
4
75
ARM ASSEMBLY
82
8
8. Press a 1 3/4” Square Inner Cap (44) into the top
of a Press Arm (46). Press a 1” Round Inner Cap
(49) into the handle on the Press Arm.
Attach the Press Arm (46) to one side of the
Press Frame (17) with two 5/16” x 2 1/2” Bolts
(22) and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the same
manner.
9. Identify the Right Arm (48) and the Left Arm (47).
Note the position of the welded bracket on each
Arm. Arm identification is very important for
step 10.
Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Right Arm (48) with a 3/8” x 2 1/2” Bolt
(7) and a 3/8” Nylon Locknut (21). Do not tighten
the Nylon Locknut yet.
Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Left Arm (47) in the same way.
10. Lubricate both axles on the Top Frame (55). Slide
the Right Arm (48) onto the right axle. Note: Be
careful not to confuse the Right Arm with the
Left Arm (47); refer to step 9 to identify the
Right Arm. Make sure that the upper end of
the Right Arm is behind the indicated bracket
on the Top Frame.
Tap two 1” Retainers (69) and a 1” Round Cover
Cap (70) onto the right axle. Make sure that the
teeth on the Retainers bend toward the Cover
Cap, as shown in the inset drawing.
Attach the Left Arm (47) in the same manner.
Press two 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47, 48).
Wet the lower end of each Arm with soapy water.
Slide a 10” Pad (45) onto the lower end of each
Arm.
10
50
50
46
46
3
22
17
44
49
Bracket
Lubricate
Axles
45
47
55
48
45
44
69
70
6
48
47
Welded
Brackets
21
21
8
9
69
55
70
7
6
11. Press a 1 3/4” Square Inner Cap (44) into the Seat
Frame (36). Attach a Bumper (73) to the Seat
Frame with a #8 x 3/4” Tap Screw (65).
Slide the Seat Frame (36) onto the 5/16” x 2 1/2”
Carriage Bolts (1) in the Base (4). See the inset
drawing. The indicated bracket on the Seat
Frame must be behind the Press Frame (17).
Hand tighten a 5/16” Nylon Locknut (3) onto each
Carriage Bolt. Do not tighten the Nylon Locknuts
yet.
Attach the Seat Frame (36) to the Front Upright
(42) with two 5/16” x 2 3/4” Bolts (11), two 5/16”
Washers (8), and two 5/16” Nylon Locknuts (3).
Tighten the four 5/16” Nylon Locknuts (3) used
in this step.
12. Attach a Bumper (73) to the Rocker Arm (32) with a
#8 x 3/4” Tap Screw (65).
Lubricate a 3/8” x 3 1/4” Bolt (68). Attach the
Rocker Arm (32) to the Base (4) with the Bolt and a
3/8” Nylon Locknut (21). Do not overtighten the
Nylon Locknut; the Rocker Arm must be able to
pivot freely.
13. Press a 1 3/4” Square Inner Cap (44) into each end
of the Leg Lever (29).
Lubricate a 3/8” x 2 1/2” Bolt (7). Attach the Leg
Lever (29) to the Rocker Arm (32) with the Bolt and
a 3/8” Nylon Jamnut (33). Do not overtighten the
Nylon Jamnut; the Leg Lever must be able to
pivot freely.
13
11
12
9
Bracket
17
17
36
1
44
36
3
3
3
42
73
32
73
65
4
68
21
Lubricate
29
32
44
7
44
Lubricate
65
4
11
8
8
33
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