Weider WESY19510 User Manual

USER'S MANUAL
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or find there are miss­ing or damaged parts, we will guarantee you complete satisfac­tion through direct assistance from our factory.
TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained techni­cians on our customer hot line will provide immediate assis­tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Model No. WESY19510 Serial No.
(Write the serial number in the space above for reference.)
Serial Number Decal
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
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2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: a PART IDENTIFICATION CHART is attached to the center of this manual. Remove the PART IDENTIFICATION CHART before beginning assembly.
3
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
IMPORTANT PRECAUTIONS
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
1. Read all instructions in this manual and in the accompanying literature before using the weight system.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.
4. Use the weight system only on a level sur­face. Cover the floor beneath the weight sys­tem to protect the floor.
5. Make sure all parts are properly tightened each time you use the weight system. Replace any worn parts immediately.
6. Keep children under 12 and pets away from the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec­tion.
9. Always stand on a foot plate when perform­ing an exercise that could cause the weight system to tip.
10. Never release the press arm, butterfly arms, leg lever, lat bar, or nylon strap while weights are raised. The weights will fall with great
force.
11. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
12. Always disconnect the lat bar from the weight system when performing an exercise that does not use the lat bar.
13. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool­ing down.
14. The decals shown below have been placed
on the weight system in the location shown on page 4. If a decal is missing or illegible, call our toll-free Customer Hot Line at 1-800-999-3756 and order a free replacement
decal. Apply the decal in the location shown.
Keep hands and fingers clear of this area.
Decal 2
Decal 1
4
BEFORE YOU BEGIN
ASSEMBLED DIMENSIONS: Height: 76 in. Width: 37 in. Length: 48 in.
Foot Plate
Low Pulley Station
High Pulley Station
Left Side
Right Side
Lat Bar
Decal 1
Decal 2
Leg Lever
Butterfly Arms
Press Arm
Preacher Pad
Weight Stack
Seat
Backrest
Weight Pin
Thank you for selecting the versatile WEIDER®8525 weight system. The WEIDER
®
8525 offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER
®
8525 will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the WEIDER
®
8525 weight system. If you have
additional questions, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY19510. The serial number can be found on a decal attached to the weight system (see the front cover of this owner's manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
Note: The terms “right side” and “left side” are determined relative to a person sitting on the seat; they do not correspond to right and left on the drawings in the manual.
5
1
56
High Side of Bracket
3
5
51
51
14
1
27
4
1. Before beginning assembly, be sure that you
have read and understand the information in the box above.
Press a 2” Square Outer Cap (51) onto each end of the Stabilizer (5). Press a 2” Square Inner Cap (27) into the end of the Base (4).
Insert two 5/16” x 2 3/4” Carriage Bolts (14) up through the Stabilizer (5). Insert two 5/16” x 2 1/2” Carriage Bolts (1) up through the Base (4).
Slide the indicated end of the Base (4) onto the 5/16” x 2 3/4” Carriage Bolts (14) in the Stabilizer (5). Slide the Rear Upright (56) onto the Carriage Bolts. Hand tighten a 5/16” Nylon Locknut (3) onto each Carriage Bolt. The high side of the
bracket on the Rear Upright must be on the side shown. Do not tighten the Nylon Locknuts yet.
Frame Assembly
Assembly requires two people.
Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed.
Tighten all parts as you assemble them, unless
instructed to do otherwise.
As you assemble the weight system, make sure
all parts are oriented as shown in the drawings.
For help identifying small parts, use the PART
IDENTIFICATION CHART at the center of this manual.
The following tools (not included) are required for assembly:
• Two adjustable wrenches
• One rubber mallet
• One standard screwdriver
• One Phillips screwdriver
• Lubricant, such as grease or petroleum jelly, and soapy water.
Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
Make Things Easier for Yourself
Everything in this manual is designed to ensure that the weight system can be assembled suc­cessfully by anyone. However, it is important to realize that the weight system has many parts and that the assembly process will take time. Most people find that by setting aside plenty of time, assembly will go smoothly.
ASSEMBLY
6
2. Slide the Front Upright (42) onto the 5/16” x 2 1/2” Carriage Bolts (1) in the Base (4). Hand tighten a 5/16” Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the Nylon
Locknuts yet.
Press a 1” Square Inner Cap (65) into the Front Upright (42).
3. Press a 2” Square Inner Cap (27) into each end of the Top Frame (55). Press a 1 3/4” Square Inner Cap (44) into each end of the crossbar on the Top Frame. Press two Round Inner Caps (77) into the top of the crossbar.
Attach the Top Frame (55) to the Front Upright (42) and the Rear Upright (56) with four 5/16” x 2 3/4” Bolts (11), four 5/16” Flat Washers (8), and four 5/16” Nylon Locknuts (3).
Tighten the Nylon Locknuts used in steps 1–3.
4. Set two Weight Bumpers (19) onto the bracket on the Base (4) as shown.
Stack the six Weights (25) on the Weight Bumpers (19). Be sure that all of the Weights are turned so the large pin grooves are on the bottom of the Weights and on the same side of the weight stack. Be careful not to tip the stack of
Weights.
4
2
3
42
65
3
1
4
11
11
77
8
44
44
27
27
55
56
42
3
Crossbar
25
Pin Groove
19
4
Bracket
3
8
7
5. Press the Weight Tube Bumper (64) into the end of the Weight Tube (63). Insert the Weight Tube into the stack of Weights (25). Be sure that the pins on the Weight Tube are resting in the pin grooves in the upper Weight.
Lubricate the insides of the holes in the Top Weight (76). Set the Top Weight onto the stack of Weights (25).
Insert both Weight Guides (62) into the stack of Weights (25). Be sure that the holes in the
Weight Guides are at the top, as shown.
6. Attach the upper ends of the Weight Guides (62) to the Top Frame (55) with the 5/16” x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and a 5/16” Nylon Locknut (3).
Be sure that the Pulley Bracket (20) is in front of the right Weight Guide (62) as shown.
7
5
6
55
76
63
64
25
62
Lubricate
Pin Groove
60
20
62
3
Tube
Welded
Spacers
17
Lubricate
15
21
4
75
59
61
Holes
Arm Assembly
7. Press a 1” x 7/8” Plastic Bushing (75) onto each welded spacer on the Press Frame (17). Slide the Press Frame into place on the Base (4). Note:
This will be a tight fit. The Plastic Bushings should fit onto each end of the indicated tube in the Base. Be sure that the 3 1/2” Pulley (15) is on the indicated side.
Lubricate the 3/8” x 8” Bolt (59). Attach the Press Frame (17) to the Base (4) with the Bolt and a 3/8” Nylon Locknut (21). Do not overtighten the
Locknut; the Press Frame must be able to pivot freely.
8
8. Press a 1 3/4” Square Inner Cap (44) into the top of a Press Arm (46). Press a 1” Round Inner Cap (49) into each end of the handle on the Press Arm.
Attach the Press Arm (46) to one side of the Press Frame (17) with two 5/16” x 2 1/2” Bolts (22) and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the same manner.
9. Identify the Right Arm (48) and the Left Arm (47). Note the position of the welded bracket on each Arm. Arm identification is very important for
step 10.
Note: The “V”-Pulleys (6), Long Cable Traps (50), 3/8” x 2 1/2” Bolts (7), and 3/8” Nylon Locknuts (21) are pre-attached. These have been shown disassembled for easy part identification.
10. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle on the Top Frame (55). Note: Be careful not to con-
fuse the Right Arm with the Left Arm (47); refer to step 9 to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame.
Tap two 1” Retainers (69) and a 1” Round Cover Cap (70) onto the right axle. Be sure that the
teeth on the Retainers bend toward the Cover Cap, as shown in the inset drawing.
Attach the Left Arm (47) in the same manner.
Press a 1 3/4” Square Inner Cap (44) into the lower ends of the Right and Left Arms (47, 48). Wet the end of each Arm with soapy water, and slide a 10” Pad (45) onto the Arm.
10
50
50
46
3
22
46
49
49
44
17
7
44
49
Bracket
Lubricate
45
47
55
48
45
44
69
70
6
6
48
47
Welded Brackets
21
8
9
69
55
70
9
11. During steps 11 through 24, refer to the CABLE DIAGRAM on page 20 of this manual to verify proper cable routing. Before beginning this sec­tion, identify the Long Cable (23) and the Short Cable (58) by comparing the lengths of the cables.
IMPORTANT: While assembling the cables, do not overtighten the bolts and nuts securing the pulleys. The pulleys must be able to turn freely.
12. Locate the Long Cable (23). Route the Long Cable around the indicated 3 1/2” Pulley (15) attached to the Top Frame (55). Be sure that the
Cable is between the Pulley and the hook and that the end of the Cable with the ball is on the indicated side of the hook. Tighten the 3/8”
x 3 3/4” Bolt (71) and the 3/8” Nylon Locknut (not shown).
13. Wrap the Long Cable (23) around a “V”-Pulley (6). Attach the “V”-Pulley and a Long Cable Trap (50) to the indicated bracket on the Front Upright (42) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21). Be sure that the Long Cable Trap
is positioned to hold the Cable in place.
14. Route the Long Cable (23) around the “V”-Pulley (6) on the Left Arm (47). Be sure that the Cable
is in the groove of the Pulley and that the Long Cable Trap (50) is positioned to hold the Cable in place. Tighten the 3/8” x 2 1/2” Bolt (7)
and the 3/8” Nylon Locknut (not shown).
14
11
12
13
58
23
55
71
Hook
Ball
15
50
23
7
47
23
7
21
6
50
23
6
42
Cable Assembly
10
15. Route the Long Cable (23) around the “V”-Pulley (6) on the Right Arm (48). Be sure that the
Cable is in the groove of the “V”-Pulley and that the Long Cable Trap (50) is turned to hold the Cable in place. Tighten the 3/8” x 2 1/2” Bolt
(7) and the 3/8” Nylon Locknut (not shown).
16. Route the Long Cable (23) around the 3 1/2” Pulley (15) attached to the Pulley Bracket (20).
Be sure that the Cable is in the groove of the Pulley and that the Cable Trap (66) is turned to hold the Cable in place. Tighten the 3/8” x 2”
Bolt (12) and the 3/8” Nylon Locknut (not shown).
Be sure that the 5/16” x 5” Bolt (68) is properly tightened and that the Pulley Bracket (20) can move freely.
17. See the inset drawing. Attach a 3 1/2” Pulley (15) and a Cable Trap (66) to the indicated hole in the Long “U”-Bracket (57) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21). Be sure that the
Cable Trap is inside the “U”-Bracket. Note: This may come pre-assembled.
Route the Long Cable (23) between the 3 1/2” Pulley (15) and the Cable Trap (66). Be sure that
the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.
18. Note: The 3 1/2”Pulley (15) in this drawing is pre-assembled. It is shown disassembled for easy part identification.
Route the Long Cable (23) around the 3 1/2” Pulley (15) attached to the bracket on the Top Frame (55). Tighten the 3/8” x 2” Bolt (12) and the 3/8” Nylon Locknut (21). Be sure that the
Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.
18
15
16
17
48
50
7
6
23
66
15
12
20
68
23
21
12
15
23
57
66
12
15
23
Bracket
55
21
23
11
19. Locate the Short Cable (58). Lay the Short Cable in the bracket on the Base (4). Attach the 3 1/2” Pulley (15) to the bracket with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21). Be sure
that the end of the Cable with the ball is on the indicated side of the bracket.
20. Route the Short Cable (58) around the 3 1/2” Pulley (15) attached to the lower hole in the Front Upright (42). See the inset drawing. Be sure
that the Cable Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the 3/8”
Nylon Locknut (21) and the 3/8” x 3 3/4” Bolt (71).
21. Route the Short Cable (58) around the 3 1/2” Pulley (15) attached to the Press Frame (17). Be
sure that the Cable Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the 3/8”
Nylon Locknut (21) and the 3/8” x 3 1/2” Bolt (not shown).
19
58
Bracket
Ball
15
12
21
4
21
58
58
21
15
66
21
17
42
15
71
58
Inset shows view
from other side
42
66
15
20
12
22. Route the Short Cable (58) around the 3 1/2” Pulley (15) attached to the upper hole in the Front Upright (42). See the inset drawing. Be sure
that the Cable Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the 3/8”
Nylon Locknut (21) and the 3/8” x 3 3/4” Bolt (71).
23. Attach the end of the Short Cable (58) to the Long “U”-Bracket (57) with a 1/4” Nylon Locknut (2) and a 1/4” Flat Washer (10). See the inset
drawing. Do not overtighten the Nylon Locknut; it should be threaded onto the end of the Cable so only a couple of threads are showing above the nut.
22
42
58
15
21
71
58
Inset shows view
from other side
42
66
15
23
57
2
10
58
57
2
10
58
24. Attach the Long Cable (23) to the Small “U”­Bracket (67) with a 1/4” Nylon Locknut (2) and a 1/4” Flat Washer (10). See the inset drawing.
Do not overtighten the Nylon Locknut; it should be threaded onto the end of the Cable only a couple of turns, as shown.
Attach the Small “U”-Bracket (67) to the Weight Tube (63) with the 5/16” x 1 3/4” Bolt (72) and a 5/16” Nylon Locknut (3).
24
63
72
67
3
10
2
23
13
23
67
2
25. Attach the Backrest (41) to the Front Upright (42) with two 1/4” x 2 1/2” Screws (43) and two 1/4” Flat Washers (10).
Seat Assembly
25
41
42
10
43
14
26. Press a 1 1/2” Square Inner Cap (32) into the Seat Frame (36).
Insert the 1/4” x 2” Carriage Bolt (38) into the center hole in the Seat Plate (37). Attach the Seat Plate to the Seat (13) with two 1/4” x 3/4” Screws (18).
Insert the 1/4” x 2” Carriage Bolt (38) into the indi­cated hole in the Seat Frame (36). Tighten a 1/4” Nylon Locknut (2) with a 1/4” Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the Seat Frame (36) with a 1/4” Flat Washer (10) and the 1/4” x 2” Screw (24).
27. Press a 1 1/2” Square Inner Cap (32) into the Leg Lever (29).
Lubricate the 5/16” x 2 3/4” Bolt (11). Attach the Leg Lever (29) to the Seat Frame (36) with the Bolt and a 5/16” Nylon Locknut (3). Do not over-
tighten the Nylon Locknut; the Leg Lever must be able to pivot freely.
Insert two 3/8” x 2” Eyebolts (35) into the Leg Lever (29) from the directions shown. Tighten a 3/8” Nylon Locknut (73) and a 3/8” Flat Washer (9) onto each Eyebolt.
28. Rest the Seat Frame (36) on the indicated pin in the Front Upright (42). Attach the Seat Frame to the Front Upright with a 5/16” x 2 3/4” Carriage Bolt (14) and the Seat Knob (40).
26
27
10
2
24
36
36
3
Lubricate
29
9
9
35
35
32
73
73
11
2
13
38
37
32
18
36
40
Pin
42
14
28
15
29. Press a 3/4” Round Inner Cap (34) into each end of both 12 1/2” Pad Tubes (28).
Insert one 12 1/2” Pad Tube (28) into the Seat Frame (36). Slide a 5 1/2” Pad (30) onto each end of the Pad Tube.
Insert the other 12 1/2” Pad Tube (28) into the Leg Lever (29). Slide a 5 1/2” Pad (30) onto each end of the Pad Tube.
30. Attach the Preacher Pad (79) to the Preacher Post (78) with two 1/4” x 3/4” Screws (18).
29
30
34
28
34
29
78
79
18
30
36
30
31. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENTS, beginning on the following page.
Before using the weight system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the
cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAM on page 20 of this manual for proper cable routing. If there is any slack in the cables, you will need to remove it by tightening the cables; see TROUBLE-SHOOTING AND MAINTENANCE on page 19.
16
ADJUSTMENTS
The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanying this manual to see how the weight system should be set up for each exercise. IMPOR-
TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start­ing position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced.
54
53
52
23
25
26
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack, insert the Weight Pin (26) under the desired Weight (25). Be sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights, and turn the bent end downward. The weight setting of the weight stack can be changed from 6.5 pounds to 81.5 pounds, in increments of 12.5 pounds. Note: Due to
the cables and pulleys, the actual amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 18 to find the actual amount of resistance at each weight station.
ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH OR LOW PULLEY STATION
Attach the Lat Bar (54) to the Long Cable (23) or Short Cable (58) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the Cable with two Cable Clips.
Adjust the length of the Chain between the Lat Bar and the Cable so the Lat Bar is in the correct starting position for the exercise to be performed.
Note: The seat frame must be removed from the front upright before the Short Cable (not shown) is used. (See ATTACHING AND REMOVING THE SEAT, below.)
The Nylon Strap (39) (not shown) can be attached in the same manner.
ATTACHING AND REMOVING THE SEAT
Set the bracket on the Seat Frame (36) onto the indi­cated pin on the Front Upright (42). Attach the Seat Frame to the Front Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and the Seat Knob (40).
For some exercises, the Seat (13) must be removed. First, be sure that the Chain (not shown) is not attached to the Leg Lever (29). Next, remove the Seat Knob (40) and the 5/16” x 2 3/4” Carriage Bolt (14) from the Seat Frame (36). Lift the Seat Frame off of the Front Upright (42).
40
36
42
Pin
13
29
14
17
ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION
To use the Leg Lever (29), the seat must be attached to the front upright (see ATTACHING AND REMOV­ING THE SEAT, on page 16).
Attach the Short Cable (58) to the indicated 3/8” x 2” Eyebolt (35) with a Cable Clip (53).
ATTACHING THE PREACHER PAD TO THE SEAT FRAME
Set the hooks on the bottom of the Preacher Post (78) around the 5/16” x 2 3/4” Bolt (11) in the Seat Frame (36). Secure the Preacher Post to the Seat Frame with the Preacher Knob (33).
ATTACHING THE LAT BAR TO THE LEG LEVER
To use the Lat Bar (54) to do curl exercises, attach the Leg Lever (29) to the the the Short Cable (58), and the Preacher Pad (not shown) to the Seat Frame (36) (see ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION and ATTACHING THE PREACHER PAD TO THE SEAT FRAME, above).
Attach one end of a Chain (52) to the Lat Bar (54) with a Cable Clip (53). Attach the other end of the Chain to the indicated 3/8” x 2” Eyebolt (35) on the Leg Lever (29) with a Cable Clip.
53
58
29
35
78
33
11
36
54
53
52
35
29
36
58
18
WEIGHT PRESS ARM BUTTERFLY ARM LEG LEVER HIGH PULLEY LOW PULLEY
PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
To p 2 0 1 0 1 5 1 4 24
145 22 36 28 54
270 33 54 44 82
399 42 75 60 115
4 128 48 96 72 147
5 153 60 115 90 175
6 184 69 137 103 209
This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each butterfly arm.
The actual resistance at each weight station may vary due to differences in individual weight plates, as well as friction between the cables, pulleys, and weight guides.
WEIGHT RESISTANCE CHART
19
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the weight system. Replace any worn parts immediately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. Slack can be removed from the cables by tightening the 1/4” Nylon Locknuts (2) at the end of the Long Cable (23) (see A, inset drawing) and at the end of the Short Cable (58) (see B, inset drawing). To do this you may need to remove the Small “U”-Bracket (67) from the Weight Tube (63) or remove the 3 1/2” Pulley (15) from the Long “U”-Bracket (57). Make sure that the cables are not too tight, or the Top Weight (76) will be lifted off the weight stack.
Additional slack can be removed by moving the 3 1/2” Pulley (15) to the lower hole in the Long “U”-Bracket (57). Remove the 3/8” Nylon Locknut (21) and the 3/8” x 2” Bolt (12) from the Cable Trap (66), Pulley, and “U”-Bracket. Re-attach the Pulley and Cable Trap. Be sure that the Cable Trap is positioned to hold the Cable in place, and that the Cable and Pulley move smoothly.
Note: If a cable tends to slip off the pulleys often, the cable may have become twisted. Remove the cable and re-install it.
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.
57
76
63
66
15
2
67
58
12
23
A
B
23
21
23
67
2
20
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Short Cable (58) and the Long Cable (23). Use the diagram to be sure that the two cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the weight system will not function properly and damage may occur. The numbers show the correct route for each cable. The starting and ending points of each cable are labeled. Be sure that
the cable traps do not touch or bind the cables.
4
3
2
7
6
5
4
3
2
Weight Stack—8
1—Low Pulley
1—High Pulley
Long Cable (23)
5—Long “U”-Bracket
Short Cable (58)
TOP VIEW
21
NOTES
22
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
PART LIST—Model No. WESY19510 R1101A
1 2 5/16” x 2 1/2” Carriage Bolt 2 3 1/4” Nylon Locknut 3 16 5/16” Nylon Locknut 4 1 Base 5 1 Stabilizer 6 3 “V”-Pulley 7 3 3/8” x 2 1/2” Bolt 8 4 5/16” Flat Washer
9 5 3/8” Flat Washer 10 6 1/4” Flat Washer 11 5 5/16” x 2 3/4” Bolt 12 4 3/8” x 2” Bolt 13 1 Seat 14 3 5/16” x 2 3/4” Carriage Bolt 15 8 3 1/2” Pulley 16 1 3/8” x 3 1/2” Bolt 17 1 Press Frame 18 4 1/4” x 3/4” Screw 19 2 Weight Bumper 20 1 Pulley Bracket 21 12 3/8” Nylon Locknut 22 4 5/16” x 2 1/2” Bolt 23 1 Long Cable 24 1 1/4” x 2” Screw 25 6 Weight 26 1 Weight Pin 27 3 2” Square Inner Cap 28 2 12 1/2” Pad Tube 29 1 Leg Lever 30 4 5 1/2” Pad 31 2 Handgrip 32 2 1 1/2” Square Inner Cap 33 1 Preacher Knob 34 4 3/4” Round Inner Cap 35 2 3/8” x 2” Eyebolt 36 1 Seat Frame 37 1 Seat Plate 38 1 1/4” x 2” Carriage Bolt 39 1 Nylon Strap 40 1 Seat Knob 41 1 Backrest
42 1 Front Upright 43 2 1/4” x 2 1/2” Screw 44 6 1 3/4” Square Inner Cap 45 2 10” Pad 46 2 Press Arm 47 1 Left Arm 48 1 Right Arm 49 4 1” Round Inner Cap 50 3 Long Cable Trap 51 2 2” Square Outer Cap 52 1 Chain 53 3 Cable Clip 54 1 Lat Bar 55 1 Top Frame 56 1 Rear Upright 57 1 Long “U”-Bracket 58 1 Short Cable 59 1 3/8” x 8” Bolt 60 1 5/16” x 6” Bolt 61 2 1/2” x 3/4” Spacer 62 2 Weight Guide 63 1 Weight Tube 64 1 Weight Tube Bumper 65 1 1” Square Inner Cap 66 5 Cable Trap 67 1 Small “U”-Bracket 68 1 5/16” x 5” Bolt 69 4 1” Retainer 70 2 1” Round Cover Cap 71 3 3/8” x 3 3/4” Bolt 72 1 5/16” x 1 3/4” Bolt 73 2 3/8” Nylon Jamnut 74 2 1 1/8” x 2 1/2” Plastic Bushing 75 2 1” x 7/8” Plastic Bushing 76 1 Top Weight 77 2 Round Inner Cap 78 1 Preacher Post 79 1 Preacher Pad
# 1 User’s Manual # 1 Exercise Guide
Key No. Qty. Description Key No. Qty. Description
23
EXPLODED DRAWING—Model No. WESY19510 R1101A
51
2
10
21
57
66
6
18
18
21
32
32
7
33
28
3
29
9
35
11
12
56
8
55
21
3
3
60
20
12
3
67
76
10
2
62
27
15
58
5
15
11
8
61
6855
3
21
66
23
63
64
19
12
15
44
3
3
43
72
43
51
25
21
26
10
9
77
10
21
44
50
21
42
3
71
15
23
27
7
6
41
66
15
65
3
49
40
14
66
74
69
44
13
37
36
24
71
34
44
49
70
48
18
10
30
45
38
50
7
79
2
11
35 73
9
30
34
22
69
70
73
28
30
49
74
47
44
45
78
34
44
49
34
30
46
16
39
31
53
14
52
54
27
58
46
21
17
15
4
1
21
31
12
75
9
3
15
66
21
59
ORDERING REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre­pared to give the following information:
1. The MODEL NUMBER of the product (WESY19510).
2. The NAME of the product (WEIDER
®
8525 weight system).
3. The SERIAL NUMBER of the product (see the front cover of this manual).
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST on page 22 of this manual).
Part No. 176730 R1101A Printed in Canada © 2001 ICON Health & Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON) warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of ninety (90) days from the date of pur­chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim­ited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All products for which warranty claim is made must be received by ICON at one of its authorized service cen­ters with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center or for products used for commercial or rental purposes. No other warranty beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con­nection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci­dental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
REMOVE THIS PART IDENTIFICATION
Please Note: The assembly is divided into four stages: 1) frame assembly, 2) arm assembly, 3) cable assembly, and 4) seat assembly. The hardware for each stage is packaged separately. Wait until you begin each assembly stage to open that parts bag.
CHART FROM THE MANUAL
This chart is provided to help you identify the small parts used in assembly. Important: Some parts may have been pre-assembled for shipping purposes; if you cannot find a part in the parts bags, check to see if it has been pre-assembled.
PART IDENTIFICATION CHART—Model No. WESY19510 R1101A
1/4" Nylon Locknut (2)
5/16" x 1 3/4" Bolt (72)
5/16" Nylon Locknut (3)
1/4" x 2" Screw (24)
3/8" Nylon Jamnut (73)
1/4" x 2 1/2" Screw (43)
3/8" Nylon Locknut (21)
1/4" Flat Washer (10)
5/16" Flat Washer (8)
3/8" Flat Washer (9)
5/16" x 2 1/2" Bolt (22)
5/16" x 2 1/2" Carriage Bolt (1)
5/16" x 2 3/4" Bolt (11)
5/16" x 2 3/4" Carriage Bolt (14)
5/16" x 5" Bolt (68)
1 1/8" x 2 1/2" Plastic Bushing (74)
1" x 7/8" Plastic Bushing (75)
5/16" x 6" Bolt (60)
1" Retainer (69)
3/8" x 2" Bolt (12)
1/4" x 2" Carriage Bolt (38)
3/8" x 2 1/2" Bolt (7)
3/8" x 3 1/2" Bolt (16)
3/8" x 8" Bolt (59)
1/4" x 3/4" Screw (18)
3/8" x 3 3/4" Bolt (71)
Cable Clip (53)
3/8" x 2" Eyebolt (35)
3/4" Round Inner Cap (34)
1" Round Cover Cap (70)
1" Square Inner Cap (65)
Round Inner Cap (77)
1/2" x 3/4" Spacer (61)
1" Round Inner Cap (49)
2" Square Inner Cap (27)
1 3/4" Square Inner Cap (44)
1 1/2" Square Inner Cap (32)
2" Square Outer Cap (51)
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