Weider WESY17011 User Manual

Page 1
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Model No. WESY17011 Serial No.
(Write the serial number in the space above for reference.)
Serial Number Decal (under seat)
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satis­faction through direct assis­tance from our factory.
TO AVOID DELAYS, PLEASE CALL DIRECT TO OUR TOLL­FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
USER'S MANUAL
Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!
Page 2
2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: APART IDENTIFICATION CHART is attached in the center of this manual.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
Page 3
1. Read all instructions in this manual and in the accompanying literature before using the weight system.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in a com­mercial, rental, or institutional setting.
4. Use the weight system only on a level sur­face. Cover the floor or carpet beneath the weight system to protect the floor.
5. Make sure all parts are properly tightened each time you use the weight system. Replace any worn parts immediately.
6. Keep children under the age of 12 and pets away from the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec­tion when using the weight system.
9. Always stand on the foot plate when per­forming an exercise that could cause the weight system to tip.
10. Never release the press arm, butterfly arms, leg lever, lat bar, or nylon strap while weights are raised. The weights will fall with great force. Note: The weight system does not include weights.
11. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
12. The weight system is designed to support a maximum user weight of 300 pounds. Do not place more than 125 pounds on the weight carriage.
13. Always disconnect the lat bar from the
weight system when performing an exercise that does not use the lat bar.
14. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
15. The decals shown here have been placed on the weight system in the locations shown. If a decal is missing or illegible, please call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time, to order a free replacement decal. Apply the replace­ment decal in the location shown.
IMPORTANT PRECAUTIONS
3
WARNING:To reduce the risk of serious injury, read the following important precautions
before using the weight system.
WARNING:Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
Page 4
4
ASSEMBLED DIMENSIONS: Height: 76 in. Width: 37 in. Length: 48 in.
Foot Plate
Low Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Curl Pad
Weight Carriage
Seat
Backrest
BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER®15CT weight system. The WEIDER
®
15CT offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER
®
15CT will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the weight system. If you have additional ques-
tions, please call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY17011. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
Page 5
5
Make sure you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
•You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.
Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw­ings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading the assembly instructions, please call our Customer Service Department at 1-800-999-3756.
Assembly Requires Two Persons
For your convenience and safety, assemble the weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the assembly process will take time. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over a couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: Wait until you begin each stage to open the parts bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
Make Assembly Easier for Yourself
Everything in this manual is designed to ensure that the weight system can be assem­bled successfully by anyone. Before begin-
ning assembly, make sure to read the information on this page. This brief intro­duction will save you much more time than it takes to read it.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of the weight system.
Arm Assembly—During this stage you will assemble the arms and the leg lever.
Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.
Seat Assembly—During the final stage you will assemble the seats and the backrests.
ASSEMBLY
Page 6
6
1
56
3
5
51
51
14
1
27
4
1. Before beginning assembly, be sure that you
have read and understand the information in the box on the previous page.
Press a 50mm Square Outer Cap (51) onto each end of the Stabilizer (5). Press a 50mm Square Inner Cap (27) into the end of the Base (4).
Insert two M8 x 67mm Carriage Bolts (14) up through the Stabilizer (5). Insert two M8 x 63mm Carriage Bolts (1) up through the Base (4).
Slide the bracket on the end of the Base (4) onto the M8 x 67mm Carriage Bolts (14) in the Stabilizer (5). Slide the Rear Upright (56) onto the Carriage Bolts. Hand tighten an M8 Nylon Locknut (3) onto each Carriage Bolt. Note: Be
sure the indents around the holes in the Stabiliser are on the bottom.
FRAME ASSEMBLY
2. Refer to drawing 2a. Press a 25mm Round Inner Cap (49) into each end of the weight tube on the Weight Carriage (19). Note: The Square Slider Bushings (70) should be pre-assembled to the Weight Carriage and the Weight Stop (67).
Turn the Weight Stop (67) so that the hole in the Weight Stop is oriented in the same direction as the hole in the bottom of the Rear Upright (56).
Make sure that the Square Slider Bushing (70) is above the Weight Stop. Slide the Weight Stop
onto the Rear Upright. Refer to drawing 2b. Secure the Weight Stop
(67) to the hole near the base of the Rear Upright (56) with an M8 x 70mm Bolt (11) and an M8 Nylon Locknut (3). Slide the Weight Carriage (19) onto the Rear Upright.
Press a 25mm Square Inner Cap (65) into the Front Upright (42). Slide the Front Upright onto the M8 x 63mm Carriage Bolts (1) in the Base (4). Hand tighten an M8 Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the Nylon
Locknuts yet.
2
42
67
70
19
56
Hole
Hole
65
3
1
4
70
70
67
19
49
49
70
2a
2b
3
19
11
67
56
Indents
Page 7
7
4
4
Tube
Welded
Spacers
17
59
Lubricate
21
9
9
3. Press a 45mm Square Inner Cap (44) into each end of the crossbar on the Top Frame (55). Press two 25mm Round Inner Caps (49) into the top of the crossbar. Press a 50mm Square Inner Cap (27) into the top of the Rear Upright (56).
Attach the Top Frame (55) to the Front Upright (42) with a Support Plate (68), two M8 x 67mm Bolts (61), and two M8 Nylon Locknuts (3). Attach the Top Frame to the Rear Upright (56) with the other Support Plate, two M8 x 67mm Bolts (61), and two M8 Nylon Locknuts (3).
Tighten the Nylon Locknuts used in steps 1–3.
4. Press a 25mm Plastic Bushing (26) onto each welded spacer on the Press Frame (17). Orient the Press Frame so the indicated hole is on the side shown. Slide t he Pr ess Frame onto the Base (4) so the Plastic Bushings are aligned with the indicated tube. Note: This will be a tight fit. The
Plastic Bushings should fit onto the ends of the welded tube in the Base.
Lubricate an M10 x 198mm Bolt (59). Attach the Press Frame (17) to the Base (4) with the Bolt, two M10 Washers (9), and an M10 Nylon Locknut (21).
ARM ASSEMBLY
3
61
61
44
44
49
27
55
68
68
56
42
3
Crossbar
3
26
5. Press a 45mm Square Inner Cap (44) into the top of one of the Press Arms (46). Press a 25mm Round Inner Cap (49) into each end of the handle on the Press Arm. Attach the Press Arm to one side of the Press Frame (17) with two M8 x 63mm Bolts (22) and two M8 Nylon Locknuts (3).
Assemble the other Press Arm (46) in the same manner.
6. Identify the Left Arm (47) and the Right Arm (48). Note the position of the welded bracket on each Arm. Arm identification is very important for
step 7.
Press a Butterfly Arm Bushing (60) into each Arm (47, 48).
46
3
22
46
49
49
44
17
44
49
5
48
60
60
47
Welded Brackets
6
Hole
Page 8
8
7. Lubricate both axles on the Top Frame (55). Slide the Right Arm (48) onto the right axle. Note: Be
careful not to confuse the Right Arm with the Left Arm (47); refer to step 6 to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame.
Tap two 25mm Retainers (63) and a 25mm Round Cover Cap (62) onto the right axle. Be
sure that the teeth on the Retainers bend toward the Cover Cap, as shown in the inset drawing.
Attach the Left Arm (47) in the same manner. Press 45mm Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47, 48). Wet the lower end of each Arm with soapy water. Slide a Large Foam Pad (45) onto the lower end of each Arm.
7
Bracket
Lubricate
Axle
45
47
55
48
45
44
63
62
63
55
62
CABLE ASSEMBLY
8
9
23
58
55
16
21
Hook
Ball
15
58
8. During steps 9 through 22, refer to the CABLE DIAGRAM on page 20 of this manual to verify proper cable routing. Before beginning this sec­tion, identify the Short Cable (23) and the Long Cable (58) by comparing the lengths and the ends of the cables.
IMPORTANT: While assembling the cables, do not overtighten the bolts and nuts securing the pulleys; the pulleys must turn freely.
9. Locate the Long Cable (58). Route the Long Cable around a 90mm Pulley (15).
Using an M10 x 90mm Bolt (16) and an M10 Nylon Locknut (21), attach the 90mm Pulley (15) to the Top Frame (55) in the indicated location. Be
sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook on the Top Frame.
Page 9
9
11
10
50
58
7
47
58
21
7
21
6
50
6
42
10. Wrap the Long Cable (58) around a “V”-Pulley (6). Attach the “V”-Pulley and a Long Cable Trap (50) to the indicated bracket on the Front Upright (42) with an M10 x 60mm Bolt (7) and an M10 Nylon Locknut (21). Be sure that the Long
Cable Trap is positioned to hold the Cable in place.
11. Route the Long Cable (58) around a “V”-Pulley (6). Attach the “V”-Pulley and a Long Cable Trap (50) to the Left Arm (47) with an M10 x 60mm Bolt (7) and an M10 Nylon Locknut (21). Be sure
that the Cable is in the groove of the Pulley and that the Long Cable Trap is positioned to hold the Cable in place.
12
48
21
50
7
6
58
12. Route the Long Cable (58) around a “V”-Pulley (6). Attach the “V”-Pulley and the Long Cable Trap (50) to the Right Arm (48) with an M10 x 60mm Bolt (7) and an M10 Nylon Locknut (21).
Be sure that the Cable is in the groove of the “V”-Pulley and that a Long Cable Trap is turned to hold the Cable in place.
13. Refer to the inset drawing. Using an M8 x 115mm Bolt (64) and an M8 Nylon Locknut (3), attach the Pulley Bracket (20) to the indicated bracket on the Top Frame (55). Note: The Pulley
Bracket is pre-assembled with a 90mm Pulley (15) and a Cable Trap (66).
Route the Long Cable (58) around the 90mm Pulley (15) attached to the Pulley Bracket (20).
Be sure that the Cable is in the groove of the Pulley and that the Cable Trap (66) is turned to hold the Cable in place. Make sure that the
M10 x 45mm Bolt (12), securing the Pulley and Cable Trap to the Pulley Bracket, is properly tight­ened and that the Pulley Bracket can pivot freely.
13
58
66
15
12
20
64
55
20
66
3
Page 10
10
14. Locate the Long “U”-Bracket (57) that is pre­assembled with a 90mm Pulley (15) and a Cable Trap (not shown). Route the Long Cable (58) around the Pulley and through the Long “U”­Bracket. Be sure that the Cable is in the
groove of the Pulley, that the Cable Trap is turned to hold the Cable in place, and that the Cable and Pulley move smoothly.
15. Route the Long Cable (58) around a 90mm Pulley (15). Using an M10 x 45mm Bolt (12) and an M10 Nylon Locknut (21), secure the Pulley to the indi­cated bracket on the Top Frame (55). Be sure
that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.
14
58
57
15
15
12
15
58
Bracket
55
21
16. Attach the Long Cable (58) to the Weight Carriage (19) with an M10 x 20mm Bolt (69) and an M10 Nylon Locknut (21). Make sure that the
Bolt and the Nylon Locknut are tight.
16
19
21
69
58
Page 11
11
17
21
15
12
15
66
9
21
4
Bracket
17
25
17. Using an M10 x 80mm Bolt (25), an M10 Washer (9), and an M10 Nylon Locknut (21), secure a 90mm Pulley (15) and a Cable Trap (66) to the upper hole in the Press Frame (17). Make sure
that the Cable Trap and the Pulley are oriented as shown.
18. Locate the Short Cable (23). Lay the Short Cable inside the bracket on the Base (4). Attach a 90mm Pulley (15) inside the bracket with an M10 x 45mm Bolt (12) and an M10 Nylon Locknut (21). Be sure that the ball on the Cable is on
the indicated side of the bracket.
23
Ball
18
19. Attach two 90mm Pulleys (15) and two Cable Traps (66) to the Front Upright (42) with two M10 x 90mm Bolts (16), two M10 Washers (9), and two M10 Nylon Locknuts (21). Be sure that all
parts are oriented as shown. Do not tighten the Nylon Locknuts yet.
20. Route the Short Cable (23) around the 90mm Pulley (15) attached to the lower hole in the Front Upright (42). See the inset drawing. Be sure
that the Cable Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the M10
Nylon Locknut (21) and the M10 x 90mm Bolt (16).
20
23
21
42
15
16
23
Inset shows view
from other side
42
66
15
19
21
15
15
16
9
42
66
Page 12
12
21. Route the Short Cable (23) up around the 90mm Pulley (15) attached to the upper hole in the Press Frame (17). Be sure that the Cable is
routed around the Pulley as shown, and that the Cable Trap (66) is turned to hold the Cable in place.
Route the Short Cable (23) around the 90mm Pulley (15) attached to the upper hole in the Front Upright (42). Refer to the inset draw-
ing. Be sure that the Cable is routed around the Pulley as shown, and that the Cable Trap (66) is turned to hold the Cable in place.
21
23
42
15
15
66
21
17
23
Inset shows view
from other side
42
66
15
22. Attach the end of the Short Cable (23) to the Long “U”-Bracket (57) with an M8 Nylon Locknut (3) and an M8 Washer (8). Do not completely
tighten the Nylon Locknut; it should be threaded onto the end of the Cable until two threads are showing above the Nylon Locknut, as shown in the inset drawing.
22
57
3
8
23
23
57
3
Page 13
23. Attach the Backrest (41) to the Front Upright (42) with two M6 x 63mm Screws (43) and two M6 Washers (10).
SEAT ASSEMBL Y
23
41
42
10
43
13
24. Press a 38mm Square Inner Cap (32) into the Seat Frame (36).
Insert an M6 x 50mm Carriage Bolt (38) into the center hole in the Seat Plate (37). Attach the Seat Plate to the Seat (13) with two M6 x 16mm Screws (18).
Insert the M6 x 50mm Carriage Bolt (38) into the indicated hole in the Seat Frame (36). Tighten an M6 Nylon Locknut (2) with an M6 Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the Seat Frame (36) with an M6 Washer (10) and the M6 x 50mm Screw (24).
25. Press a 38mm Square Inner Cap (32) into the Leg Lever (29).
Lubricate the M8 x 67mm Bolt (61). Attach the Leg Lever (29) to the Seat Frame (36) with the Bolt and an M8 Nylon Locknut (3). Do not over-
tighten the Nylon Locknut; the Leg Lever must pivot freely.
Insert the two M10 Eyebolts (35) into the Leg Lever (29) from the directions shown. Tighten an M10 Washer (9) and an M10 Nylon Locknut (21) onto each Eyebolt. Note: Be sure the Eyebolts
are positioned vertically on the Leg Lever.
24
25
10
2
24
36
36
3
Lubricate
29
9
9
21
21
32
35
35
61
13
38
37
32
18
Page 14
14
26. Rest the Seat Frame (36) on the indicated pin in the Front Upright (42). Attach the Seat Frame to the Front Upright with an M8 x 67mm Carriage Bolt (14) and the Seat Knob (40).
26
36
40
Pin
42
14
27. Press 19mm Round Inner Caps (34) into the ends of both Pad Tubes (28).
Insert one Pad Tube (28) into the Seat Frame (36). Slide a Foam Pad (30) onto each end of the Pad Tube.
Insert the other Pad Tube (28) into the Leg Lever (29). Slide a Foam Pad (30) onto each end of the Pad Tube.
27
30
34
28
34
29
30
36
Page 15
15
30. Make sure that all parts have been properly tightened. The use of all remaining parts will be explained in ADJUSTMENTS, beginning on the following page.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly routed, they may be damaged when heavy weight is used. See the CABLE DIAGRAM on page 20 of this manual for proper cable routing. If there is any slack in the cables, you will need to remove it by tightening the cables. See TROUBLE-SHOOTING AND MAINTE­NANCE on page 19.
28. Attach the Curl Pad (72) to the Curl Post (71) with two M6 x 16mm Screws (18).
71
72
18
28
29. Slide two Handgrips (31) onto the ends of the Lat Bar (54).
29
31
31
54
Page 16
16
ADJUSTMENT
The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanying this manual to see how the weight system should be set up for each exercise. IMPOR-
TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start­ing position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced.
54
53
53
52
58
19
Weight
Tube
Stops
ADDING WEIGHTS TO THE WEIGHT CARRIAGE
To add resistance to your workout, slide an equal amount of weight (not included) onto each side of the weight tube on the Weight Carriage (19). Make sure that the weights are pushed against the stops. Note:
Due to the cables and pulleys, the actual amount of resistance at each exercise station may vary from the amount of weight used. Use the WEIGHT RESISTANCE CHART on page 18 to find the actu­al amount of resistance at each weight station.
ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH OR LOW PULLEY STATION
Attach the Lat Bar (54) to the Long Cable (58) or Short Cable (not shown) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the Cable with two Cable Clips. Adjust the length of the Chain between the
Lat Bar and the Cable so the Lat Bar is in the cor­rect starting position for the exercise to be per­formed.
The Nylon Strap (not shown) can be attached in the same manner.
ATTACHING AND REMOVING THE SEAT
Set the bracket on the Seat Frame (36) onto the indi­cated pins on the Front Upright (42). Attach the Seat Frame to the Front Upright with the M8 x 67mm Carriage Bolt (14) and the Seat Knob (40).
For some exercises, the Seat (13) must be removed. First, be sure that the chain is not attached to the leg lever (see ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION below). Next, remove the Seat Knob (40) and the M8 x 67mm Carriage Bolt (14) from the Seat Frame (36). Finally, lift the Seat Frame off of the Front Upright (42).
WARNING: Do not place more
than 125 pounds on the Weight Carriage (19).
40
36
42
13
Pin
14
Page 17
17
ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION
To use the Leg Lever (29), the seat must be attached to the front upright (see ATTACHING AND REMOV­ING THE SEAT on page 16).
Attach the Short Cable (23) to the M10 Eyebolt (35) with a Cable Clip (53). Note: Be sure the Eyebolt is
positioned vertically on the Leg Lever (29).
ATTACHING THE CURL PAD TO THE SEAT FRAME
Set the hooks on the bottom of the Curl Post (71) around the M8 x 67mm Bolt (61) in the Seat Frame (36). Secure the Curl Post to the Seat Frame with the Curl Knob (33).
ATTACHING THE LAT BAR TO THE LEG LEVER
To use the Lat Bar (54) to do curl exercises, attach the leg lever to the short cable, and the curl pad to the seat frame (see ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION and ATTACHING THE CURL PAD TO THE SEATFRAME, above).
Attach the Lat Bar (54) to the front M10 Eyebolt (35) on the Leg Lever (29) with a Chain (52) and two Cable Clips (53). Note: Be sure the Eyebolt is posi-
tioned vertically on the Leg Lever (29).
53
23
33
71
61
52
53
53
35
29
54
36
29
35
Page 18
18
WEIGHT ON PRESS ARM BUTTERFLY ARM LOW PULLEY/ HIGH PULLEY
WEIGHT (lbs.) (lbs.) LEG LEVER (lbs.)
CARRIAGE (lbs.)
012710 10
522111816 10 31 15 25 21 15 40 20 32 26 20 50 24 39 32 25 59 29 46 37 30 68 33 53 42 35 78 38 61 47 40 87 42 68 53 45 97 47 75 58 50 106 51 82 63 55 115 56 89 68 60 125 60 96 74 65 134 64 103 79 70 144 69 111 84 75 153 73 118 89 80 162 78 125 95 85 172 82 132 100 90 181 87 139 105 95 190 91 146 110
100 200 96 153 116 105 210 100 160 121 110 219 104 168 126 115 228 109 175 131 120 237 113 182 137 125 247 118 189 142
This chart shows the approximate weight resistance at each weight station. The column labeled “WEIGHT ON WEIGHT CARRIAGE” refers to the amount of weight, in pounds, placed on the weight carriage. The weight resistance shown for the butterfly arm station is for each butterfly arm. Note: The actual resistance at each
station may vary due to friction between the cables, pulleys, and weight carriage.
WEIGHT RESISTANCE CHART
Page 19
19
TROUBLE-SHOOTING AND MAINTENANCE
Make sure all parts are properly tightened each time you use the weight system. Replace any worn parts immedi­ately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened.
Slack can be removed from the Short Cable (23) by tightening the M8 Nylon Locknut (3) at the end of the Cable.
Additional slack can be removed by moving the 90mm Pulley (15) to the lower hole in the Long “U”­Bracket (57). Remove the Cable Trap (66) and the Pulley from the “U”-Bracket. Re-attach the Pulley and the Cable Trap to the lower hole in the “U”-Bracket with the M10 Nylon Locknut (21) and the M10 x 45mm Bolt (12). Make sure that the Cable Trap is
in the proper position and that the Cable and Pulley move smoothly.
Note: If a cable tends to slip off the pulleys, the cable may have become twisted. Remove the cable and re-install it. If a cable needs to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.
57
66
15
3
23
12
21
Page 20
20
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Short Cable (23) and the Long Cable (58). Use the dia­gram to be sure that the two cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the weight system will not function properly and damage may occur. The numbers show the correct route for each cable. The starting and ending points of each cable are labeled. The small drawings show the correct position of each cable trap. Make sure that the cable traps do not touch or bind the cables.
4
3
2
7
6
5
4
3
2
Weight Carriage—8
1—Low Pulley
1—High Pulley
Long Cable (58)
5—Long “U”-Bracket
Short Cable (23)
TOP VIEW
Page 21
21
NOTES
Page 22
22
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
PART LIST—Model No. WESY17011 R0802B
Key No. Qty. Description
12M8 x 63mm Carriage Bolt 21M6 Nylon Locknut 316M8 Nylon Locknut 41Base 51Stabilizer 63“V”-Pulley 73M10 x 60mm Bolt 81M8 Washer
97M10 Washer 10 4 M6 Washer 11 1 M8 x 70mm Bolt 12 4 M10 x 45mm Bolt 13 1 Seat 14 3 M8 x 67mm Carriage Bolt 15 8 90mm Pulley 16 3 M10 x 90mm Bolt 17 1 Press Frame 18 4 M6 x 16mm Screw 19 1 Weight Carriage 20 1 Pulley Bracket 21 15 M10 Nylon Locknut 22 4 M8 x 63mm Bolt 23 1 Short Cable 24 1 M6 x 50mm Screw 25 1 M10 x 80mm Bolt 26 2 25mm Plastic Bushing 27 2 50mm Square Inner Cap 28 2 Pad Tube 29 1 Leg Lever 30 4 Foam Pad 31 2 Handgrip 32 2 38mm Square Inner Cap 33 1 Curl Knob 34 4 19mm Round Inner Cap 35 2 M10 Eyebolt 36 1 Seat Frame 37 1 Seat Plate
Key No. Qty. Description
38 1 M6 x 50mm Carriage Bolt 39 1 Nylon Strap 40 1 Seat Knob 41 1 Backrest 42 1 Front Upright 43 2 M6 x 63mm Screw 44 6 45mm Square Inner Cap 45 2 Large Foam Pad 46 2 Press Arm 47 1 Left Arm 48 1 Right Arm 49 8 25mm Round Inner Cap 50 3 Long Cable Trap 51 2 50mm Square Outer Cap 52 1 Chain 53 3 Cable Clip 54 1 Lat Bar 55 1 Top Frame 56 1 Rear Upright 57 1 Long “U”-Bracket 58 1 Long Cable 59 1 M10 x 198mm Bolt 60 2 Butterfly Arm Bushing 61 5 M8 x 67mm Bolt 62 2 25mm Round Cover Cap 63 4 25mm Retainer 64 1 M8 x 115mm Bolt 65 1 25mm Square Inner Cap 66 5 Cable Trap 67 1 Weight Stop 68 2 Support Plate 69 1 M10 x 20mm Bolt 70 3 Square Slider Bushing 71 1 Curl Post 72 1 Curl Pad
#1User’s Manual #1Exercise Guide
Page 23
12
64
21
20
66
3
15
23
EXPLODED DRAWING—Model No. WESY17011 R0802B
61
66
15
68
56
27
7
50
60
61
55
68
3
21
50
3
21
42
15
12
44
6
44
49
21
7
15
16
58
63
62
48
44
45
71
6
21
18
33
13
60
63
62
47
44
45
72
51
21
31
53
12
70
23
21
3
67
5
19
70
3
14
54
52
3
8
57
49
39
58
69
11
49
43
10
51
9
21
3
4
1
21
31
15
41
66
65
3
15
12
27
49
23
46
14
40
36
16
44
24
49
34
37
18
10
30
38
21
34
21
2 35
9
22
61
30
9
17
32
32
28
3
29
35
9
3
26
28
21
30
21
30
34
44
49
34
49
46
25
9
15
66
9
59
Page 24
PART IDENTIFICATION CHART—WESY17011 R0802B
M6 x 16mm Screw (18)
M6 Nylon Locknut (2)
M6 x 50mm Screw (24)
M8 Nylon Locknut (3)
M6 x 50mm Carriage Bolt (38)
M10 Nylon Locknut (21)
M6 Washer (10)
M8 Washer (8)
M10 Washer (9)
M6 x 63mm Screw (43)
M8 x 63mm Bolt (22)
M8 x 63mm Carriage Bolt (1)
Cable Clip (53)
M10 Eyebolt (35)
Page 25
M10 x 20mm Bolt (69)
M10 x 45mm Bolt (12)
M10 x 60mm Bolt (7)
M8 x 67mm Bolt (61)
M8 x 67mm Carriage Bolt (14)
M8 x 70mm Bolt (11)
M10 x 80mm Bolt (25)
M10 x 90mm Bolt (16)
M10 x 198mm Bolt (59)
M8 x 115mm Bolt (64)
Page 26
50mm Square Outer Cap (51)
45mm Square Inner Cap (44)
50mm Square Inner Cap (27)
38mm Square Inner Cap (32)
25mm Square Inner Cap (65)
19mm Round Inner Cap (34)
25mm Round Inner Cap (49)
25mm Retainer (63)
25mm Round Cover Cap (62)
Page 27
To order replacement parts, call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give the following information:
• The MODEL NUMBER of the product (WESY17011)
• The NAME of the product (WEIDER
®
15CT weight system)
• The SERIAL NUMBER of the product (see the front cover of this manual)
• The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and the EXPLODED DRAWING on pages 22 and 23 of this manual)
ORDERING REPLACEMENT PARTS
Part No. 190118 R0802B Printed in China © 2002 ICON Health & Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate­rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center; products used for commercial or rental pur­poses; or products used as store display models. No other warranty beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or conse­quential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer­chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
Loading...