Weider WEEVSY87210 User Manual

USER'S MANUAL
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, please call:
Model No. WEEVSY87210 Serial No.
Write the serial number in the space above for future reference.
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Class HC Fitness Product
08457 089 009
Serial Number Decal
Visit our website at
www.iconeurope.com
2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HOW TO USE THE WEIGHT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: APART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the centre of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly.
1. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
2. Read all instructions in this manual and in the accompanying literature before using the weight system.
3. Use the weight system only on a level sur­face. Cover the floor beneath the weight sys­tem to protect the floor or carpet.
4. Inspect and properly tighten all parts regular­ly. Replace any worn parts immediately.
5. Keep children under 12 and pets away from the weight system at all times.
6. Keep hands and feet away from moving parts.
7. Always wear athletic shoes for foot protection.
8. Never release the press arm, butterfly arms, leg lever, lat bar, or nylon strap while weights are raised. The weights will fall with great force.
9. Always disconnect the lat bar from the
weight system when performing an exercise that does not require the lat bar.
10. Always stand on the foot plate when per­forming an exercise that could cause the weight system to tip.
11. Inspect all cables before each use. Make sure that the cables remain on the pulleys at all times. If the cables bind whilst you are exercising, stop immediately and make sure that the cables are on all of the pulleys. Replace all cables every two years.
12. The resistance cylinders become very hot during use. Allow the cylinders to cool before touching them.
13. If you feel pain or dizziness while exercising, stop immediately and begin cooling down.
14. Always attach the lock pin and lock to the weight guide when the weight system is not in use (see page 19).
15. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.
IMPORTANT PRECAUTIONS
WARNING:
To reduce the risk of serious injury, read the following important precau-
tions before using the weight system.
WARNING:Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
The decals shown below have been placed on the weight system in the locations shown. If decals are missing or illegible, please call our Customer Service Department to order free replacement decals (see the back cover of this manual). Apply the decals in the locations shown.
3
!
WARNING
• Misuse of this product may result in serious injury.
• Read user’s manual and follow all warnings and operating instruc­tions prior to use.
• Do not allow children on or around machine.
• Replace label if damaged, illegible, or removed.
4
BEFORE YOU BEGIN
ASSEMBLED DIMENSIONS: Height: 188 cm (74 in.) Width: 102 cm (40 in.) Length: 135 cm (53 in.)
Foot Plate
Low Pulley Station
High Pulley Station
Lat Bar
Seat
Leg Lever
Butterfly Arms
Press Arm
Weight Stack
Weight Pin
Backrest
Stepper Pedals
Resistance Cylinders
Thank you for selecting the versatile WEIDER®8515 weight system. The WEIDER 8515 weight system offers a selection of weight stations designed to devel­op every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular sys­tem, the WEIDER 8515 weight system will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the weight system. If you have additional
questions, please call our Customer Service Depart­ment at 08457 089 009. To help us assist you, please note the product model number and serial number before calling. The model number is WEEVSY87210. The serial number can be found on a decal on the weight system (see the front cover of this manual).
Before reading further, please review the drawing below and familiarise yourself with the parts that are labelled.
5
ASSEMBLY
1
56
High Side of
Bracket
Handles
3
5
51
Long Side
31
51
14
1
1
27
4
Before beginning assembly, carefully read the following information and instructions:
Place all parts of the weight system in a cleared
area and remove the packing materials; do not dispose of the packing materials until assembly is completed.
• The assembly is divided into four stages: 1) frame assembly, 2) arm assembly, 3) cable assembly, and 4) seat assembly. The hardware for each stage is packaged separately.
• Wait until you begin each assembly stage to open that parts bag.
For help identifying the small parts used in assembly, use the PART IDENTIFICATION
CHART located in the centre of this manual.
Note: Some small parts may have been pre­attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.
As you assemble the weight system, be sure that all parts are oriented as shown in the drawings.
Tighten all parts as you assemble them, unless instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY:
• two adjustable spanners
• one standard screwdriver
• one phillips screwdriver
• one rubber mallet
• lubricant, such as grease or petroleum jelly, and soapy water will also be needed.
Assembly will be more convenient if you have the following tools: a socket set, a set of open-end or closed-end spanners, or a set of ratchet spanners.
1. Before beginning assembly, be sure that
you have read and understand the infor­mation in the box above.
Press a 2” Square Outer Cap (51) onto each end of the Stabiliser (5). Press a 2” Square Inner Cap (27) into the end of the Base (4).
Turn the Stabiliser (5) so that the long side is positioned as shown.
Insert two 5/16” x 2 3/4” Carriage Bolts (14) up through the Stabiliser (5). Insert a 5/16” x 2 1/2” Carriage Bolt (1) up through the remaining hole in the Stabiliser. Insert two 5/16” x 2 1/2” Carriage Bolts up through the Base (4).
Slide the indicated end of the Base (4) onto the 5/16” x 2 3/4” Carriage Bolts (14) in the Stabiliser (5). Slide the Rear Upright (56) onto the Carriage Bolts. The high side of
the bracket on the Rear Upright must be on the side shown. Hand tighten a 5/16”
Nylon Locknut (3) onto each Carriage Bolt.
Do not tighten the Nylon Locknuts yet.
Wet the handles on the Rear Upright (56) with soapy water. Slide a 5” Plastic Hand Grip (31) onto each handle.
FRAME ASSEMBLY
6
FRAME ASSEMBLY
2. Slide the Front Upright (42) onto the 5/16” x 2 1/2” Carriage Bolts (1) in the Base (4). Hand tighten a 5/16” Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.
Press a 1” Square Inner Cap (65) into the Front Upright (42).
Attach the slotted end of the Brace (87) to the 5/16” x 2 1/2” Carriage Bolt (1) in the Stabiliser (5). Hand tighten a 5/16” Nylon Locknut (3) onto the Bolt. Do not tighten the
Nylon Locknut yet.
Attach the other end of the Brace (87) to the Rear Upright (56) with a 5/16” x 2 3/4” Bolt (11), a 5/16” Washer (8), and a 5/16” Nylon Locknut (3). Do not tighten the Nylon
Locknut yet.
3. Press a 2” Square Inner Cap (27) into the end of the Top Frame (55). Press a 1 3/4” Square Inner Cap (44) into each end of the crossbar on the Top Frame. Press two 1” Round Inner Caps (49) into the top of the crossbar.
Attach the Top Frame (55) to the Front Upright (42) and the Rear Upright (56) with four 5/16” x 2 3/4” Bolts (11), four 5/16” Washers (8), and four 5/16” Nylon Locknuts (3).
Tighten all Nylon Locknuts used in steps 1 through 3.
4. Press two 1 1/2” Bushings (82) into the Left Pedal (79). Attach a Pedal Cover (81) to the Left Pedal with a 1/2” Metal Screw (77).
Assemble the Right Pedal (not shown) in the same manner.
2
3
42
65
3
3
8
11
3
87
5
56
1
Slot
1
4
11
11
49
8
44
44
27
55
56
42
3
Crossbar
3
8
4
82
79
81
77
5. Lubricate the pedal axles on the Rear Upright (56). Slide the Left Pedal (79) onto the left pedal axle, and the Right Pedal (78) onto the right pedal axle. Note: Make sure that the
Pedals are on the correct sides; the slot­ted brackets must be on the insides of the Pedals. Hold a 1" Retainer (69) and a 1"
Round Cover Cap (70) against the end of the left pedal axle. The teeth on the Retainer must bend outward (see the inset drawing). Tap the Retainer and the Round Cover Cap onto the pedal axle. Attach the Right Pedal in the same manner.
6. Lubricate the cylinder axles on the Rear Upright (56). Slide a 5/8” Spacer (86) and a Resistance Cylinder (80) onto each cylinder axle. Be sure that the decals on the
Resistance Cylinders are facing the pedals and that the Spacer is turned as shown in the inset drawing. Hold a 5/8" Retainer (84)
and a 5/8" Round Cover Cap (85) against the end of the right cylinder axle. The teeth on the Retainer must bend outward (see the inset drawing). Tap the Retainer and the Round Cover Cap onto the cylinder axle.
Tap a 5/8" Retainer (84) and a 5/8" Round Cover Cap (85) onto the left cylinder axle in the same manner.
7. Raise the Left Pedal (79) and rest it on the hook at the lower end of the left Resistance Cylinder (80). The hook must be in one of the slots under the Left Pedal.
Raise the Right Pedal (78) and rest it on the hook at the lower end of the right Resistance Cylinder (80). Make sure that the hooks are
in the same position under both Pedals.
8. Set two Weight Bumpers (19) onto the brack­et on the Base (4) as shown.
Stack six Weights (25) onto the Weight Bumpers (19). Make sure that the Weights
are turned so the pin grooves are all on the same side.
5
6
7
7
8
25
Lubricate
Slotted
Brackets
78
56
79
69
70
85
84
80
80
86
Lubricate
56
78
79
80
Pin Groove
19
4—Bracket
70
69
56
85
84
86
56
80
FRAME ASSEMBLY
8
FRAME ASSEMBLYARM ASSEMBLY
9. Press the Weight Tube Bumper (64) into the end of the Weight Tube (63). Insert the Weight Tube into the stack of Weights (25).
Be sure that the pins on the Weight Tube are sitting in the pin grooves in the top Weight.
Lubricate the insides of the holes in the Top Weight (76). Set the Top Weight onto the stack of Weights (25). Insert both Weight Guides (62) into the stack of Weights. Be
sure that the holes in the Weight Guides are at the top, as shown.
10. Attach the upper ends of the Weight Guides (62) to the Top Frame (55) with the 5/16” x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and a 5/16” Nylon Locknut (3).
Be sure that the Pulley Bracket (20) is in front of the right Weight Guide (62) as shown.
11. Press a 1” x 7/8” Plastic Bushing (75) onto each welded spacer on the Press Frame (17). Slide the Press Frame into place on the Base (4). Note: This will be a tight fit. The
Plastic Bushings should fit onto each end of the indicated tube in the Base. Be sure that the Pulleys (15) are on the indicated side.
Lubricate the 3/8” x 8” Bolt (59). Attach the Press Frame (17) to the Base (4) with the 3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).
11
9
10
55
76
Lubricate
63
Pin
64
25
62
60
20
62
3
4—Tube
Welded
Spacers
17
15
59
Lubricate
21
75
61
Holes
9
ARM ASSEMBLY
12. Wet the handle of one Press Arm (46) with soapy water. Slide a 5” Plastic Grip (31) onto the handle. Press a 1” Round Inner Cap (49) into the other end of the handle. Press a 1 3/4” Square Inner Cap (44) into the top of the Press Arm.
Attach the Press Arm (46) to one side of the Press Frame (17) with two 5/16” x 2 1/2” Bolts (22) and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the same manner.
13. Lubricate both axles on the Top Frame (55). Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right Arm with the Left Arm (47); note the posi­tion of the “V” Pulley (6) to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame (55).
Tap two 1” Retainers (69) and a 1” Round Cover Cap (70) onto the axle. Be sure that
the teeth on the Retainers bend toward the Cover Cap, as shown in the inset drawing.
Attach the Left Arm (47) in the same manner. Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Left and Right Arms (47,
48). Wet the lower end of each Arm with soapy water. Slide a 10” Pad (45) onto the lower end of each Arm.
13
31
44
49
46
46
22
3
17
47
70
45
69
6
Bracket
12
48
44
70
69
55—Axle
55
Axle–Lubricate
44
45
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