Table 4: Exter nal RFI filter mod els for CFW100
WEG Item Name Description
13128410 CFW100-KFABC External RFI filte r kit WEG
- - Filter B84142A0010R000 Epco s (*)
(*) For Electrodiagnostica Radiation Disturbance use choke (T60006- L2016-W403 – VACUUMSCHMELZE).
Table 5: Conducte d and radiated emis sion levels, and add itional informa tion
Inverter Model
Conducted Emission – Maximum Motor Cable
Length
Radiated Emission
Category C2 Category C3 Category C3
1 CFW100A01P6S220
1 m (39 in) 10 m (393 in) 10 m (393 in)
2 CFW 100B02 P6S220
3 CFW100C04P2S220
(1) The switchi ng frequency is 5 KH z.
10.4 ACCESSORIES
The accesso ries are hardware r esources that ca n be added in the appli cation with the CF W100.
The accesso ries are inco rporated to the inve rters in an ea sy and quick way by us ing the conce pt “Plug and
Play”. The accesso ry must be install ed or modified with the i nverter de-ener gized. They may be orde red
separately, and a re sent in their own package con taining the components an d manuals with detailed
instructions for their installation, operation and setting.
11 USE OF THE K EYPAD TO OPERATE THE INV ERTER
Selects (toggles)
display between th e
parameter number
and its value (position/
content).
Decreases the
frequency, parameter
number or parameter
value.
Increases the
frequency, parameter
number and parameter
value.
Enables/disables the inverter
via acceleration/deceleration
ramp (start/stop, according to
P229). Resets the inver ter after
a fault event.
11.1 INDICATIONS OF DISPLAY
Inverter status
Direction of
rotation
Unit of measurement
(it refers to the valu e
of the main display)
Bar to monitor
the variable
Main display
11.2 OPERATING MODES OF THE HMI
Initialization Mode
It is the initial state o f the HMI after i ts successf ul power-up (with out
the occurrence of faults, alarms or undervoltage).
Press key to go to level 1 o f the parameterization mo de –
selection of par ameters. Pressi ng any other key also sw itches to
parameterization mode.
Monitoring
Parameterization
Level1
Parameterization
Level 2
Parameterization Mode
Level 1:
This is the first le vel of the param eterization m ode. The para meter
number is shown on the main display.
Use keys and to fin d the desired para meter.
Press key to go to level 2 o f the parameterization mo de -
change of the para meter values.
Level 2:
The parameter val ue is shown on the mai n display.
Use keys and to s et the new value in the selected
parameter.
Press key to confi rm the modification (s ave the new value).
After confirm ing the modifi cation, the HMI re turns to level 1 of the
parameterization mode .
Figure 7: HMI operating modes
12 START-UP PREPARATION
DANGER!
Always disconnect the main power supply before making any connection.
1. Check if the power, grounding and control connections are correct and firm.
2. Remove all the mate rials left beh ind from the install ation work from ins ide the inverter or t he cabinet.
3. Verify the moto r connections an d if its voltage and cu rrent are within the i nverter rated valu e.
4. Mechanica lly uncouple the motor from th e load. If the motor cannot be unc oupled, make sure that
any speed dire ction (forward or r everse) will not resu lt in personnel i njury and/or equ ipment damage.
5. Close the inver ter or cabinet cove rs.
6. Measure the po wer supply and ver ify if it is within th e allowed range.
7. Apply power to the input: c lose the input disc onnecting switc h.
8. Check the res ult of the first time p ower-up:
The HMI display indicates:
12.1 BASIC APPLICATION
The following table contains the basic programming to operate the CFW100 via product HMI:
Seq Display Indication/Action Seq Display Indication/Action
1
2
Initialization mode.
Press key to enter the fir st level of the
parameterization mode.
Press keys or to se lect the para meter P100.
Press key if you need to change t he content of
P100 – “Acceleration Tim e” or press key for the
next parameter.
3 4
If necessar y, change the conte nt of “P101 -
Deceleration Time”.
Use key to select the parameter P133.
If necessar y, change the conten t of “P133 - Minimum
Spe ed”.
Press key for the next parameter.
5 6
If necessar y, change the conte nt of “P134 - Maximu m
Spe ed”.
Press key for the next parameter.
If necessar y, change the content of “P135 - Outpu t
Maximum Current”.
Press key to select parameter P 002.
7 8
Press key to view the parameter c ontent.
Press key that the motor will accel erate up to
3.0 Hz (factory defau lt setting of P133 - Minimum
Frequenc y).
Press an d hold it until it reac hes 60.0 Hz.
9 10
Press key . The motor will decel erate to a stop.
When the motor stops, th e display will indicate
“rea dy”.
12.2 TY PE OF CONTROL V/f (P 202 = 0)
Seq Display Indication/Action Seq Display Indication/Action
1
2
Initialization mode.
Press key to enter the fir st level of the
parameterization mode.
Press keys or to se lect parameter P2 02.
3
4
Press key if you need to change t he content of
“P202 – Type of Control” for P2 02 = 0 (V/f).
Press key to select paramete r P401.
If necessary, cha nge the conten t of parameter “P401
– Motor Rated Current ” according to the n ameplate.
Press key for the next parameter.
5
6
If necessar y, change the content of “P402 - Motor
Rated Speed”.
Press key for the next parameter.
If necessar y, change the content of “P403 - Motor
Rated Frequency”.
13 TECHNICAL SPECIFICATIONS
POWE R DATA
Power Supply:
Tolerance: -15 % to +10 %.
Frequency: 50/6 0 Hz (48 Hz to 62 Hz).
Phase imbala nce: ≤ 3 % of the rated phase -to-phase input vol tage.
Overvolta ge according to Categ ory III (EM 61010/UL 508C).
Transient voltages according to Category III.
Maximum of 10 con nections per hou r (1 every 6 minutes).
Typical effic iency: ≥ 97 %.
14 ELECTRONICS/GENERAL DATA
Table 6: Electronics/general data
Control Method Types of control:
- V/f (Scalar)
- VVW: voltage vector control
PWM SVM (Space Vector Modulation)
Output frequency 0 to 300 Hz, res olution of 0.1 Hz
Performance V/f Control Speed reg ulation: 1 % of the rated s peed (with slip co mpensation)
Speed variatio n range: 1:20
Vector control (VVW) Spe ed regulation: 1 % of the r ated speed
Speed variatio n range: 1:30
Inputs Digital 4 isolated inputs
Maximum inpu t voltage of 30 Vdc
Input current: - 11 mA
Maximum inpu t current: -20 mA
Safety Protection Output overcurrent/short-circuit
Under/overvoltage
Motor overload
Overtempera ture in the power modu le (IGBTs)
Fault / external a larm
Programming error
Integral keypad
(HMI)
Standard keypad 4 keys: Start/Stop, Up a rrow, Down arrow and Prog ramming
LCD Display
View/edition of parameters
Indication accuracy:
- current: 5 % of the rated c urrent
- speed resoluti on: 0.1 Hz
Enclosure IP20 Fra me Sizes A, B and C
15 CONSIDERED STANDARDS
Table 7: Considered standards
Safety
standards
UL 508C - power conver sion equipmen t
UL 840 - insulation coordination including clearances and creepage distances for electrical
equipment
EN61800-5-1 - safety requirements electrical, thermal and energy
EN 50178 - electronic equip ment for use in power in stallations
EN 60204-1 - safety of machi nery. Electric al equipment of ma chines. Part 1: gen eral requireme nts
Note: the final assem bler of the machine is re sponsible for insta lling a safety stop dev ice and a
supply disconnecting device
EN 60146 (IEC 146) - semiconducto r converters
EN 61800-2 - adjustabl e speed elec trical power d rive systems - Pa rt 2: genera l requireme nts - rating
specifications for low voltage adjustable frequency AC power drive systems
Mechanical
standards
EN 60529 - degrees of pr otection provide d by enclosures (IP c ode)
UL 50 - enclosures f or electrical eq uipment
Electromagnetic
compatibility
(EMC)
standards
(*)
EN 61800-3 - adjustabl e speed electrical p ower drive systems - part 3: EM C product standard
including specific test methods
EN 55011 - limits and methods of me asurement of radi o disturbance cha racteristics of ind ustrial,
scientific and medical (ISM) radio-frequency equipment
CISPR 11 - industrial, scie ntific and medical ( ISM) radio-frequenc y equipment - electro magnetic
disturbance ch aracteristics - l imits and methods of m easurement
EN 61000-4-2 - electromagnetic compatibility (EMC) - part 4: testing and measurement techniques
- section 2: electrostatic discharge immunity test
EN 61000-4-3 - electr omagnetic co mpatibilit y (EMC) - part 4: test ing and measu rement techn iques
- section 3: radiated, radio-frequency, electromagnetic field immunity test
EN 61000-4-4 - electr omagnetic co mpatibilit y (EMC) - part 4: test ing and measu rement techn iques
- section 4: electrical fast transient/burst immunity test.
EN 61000-4-5 - electr omagnetic co mpatibilit y (EMC) - part 4: tes ting and measu rement techn iques
- section 5: surge imm unity test.
EN 61000-4-6 - elect romagnetic co mpatibilit y (EMC) - part 4: tes ting and measu rement techn iques
- section 6: immuni ty to conducted dis turbances, indu ced by radio-freq uency fields.
(*) Standards met with t he installation of t he external RFI fil ter. For further detai ls refer to www.weg.net.
16 MAIN PAREMETERS
The table bel ow contains the mai ns parameters of the C FW100.
NOTE!
ro = read only para meter.
V/f = parameter avai lable in V/f mode.
cfg = configur ation parameter, value c an only be change d with the motor stoppe d.
Param. Description Adjustable Range Factory Setting Prop.
P000 Access to Parameters 0 to 9999 1
P001 Speed Reference 0 to 9999 ro
P002 Outpu t Speed (Motor) 0 to 9999 ro
P003 Motor Current 0.0 to 10.0 A ro
P004 DC Link Vo ltage (Ud) 0 to 524 V ro
P005 Outpu t Frequency (Motor) 0.0 to 3 00.0 Hz ro
P006 Inverter Statu s 0 = Ready
1 = Run
2 = Undervoltage
3 = Fault
4 = Not Used
5 = Configuration
ro
P007 Output Voltage 0 to 240 V ro
P011 Active Current -10.0 to 10.0 A ro
P012 DI8 to DI1 Status 0 to FF (hexa)
Bit 0 = DI1
Bit 1 = DI2
Bit 2 = DI3
Bit 3 = DI4
Bit 4 = DI5
Bit 5 = DI6
Bit 6 = DI7
Bit 7 = DI8
ro
P022 FI Value in H z 1 to 3000 Hz ro
P023 Main SW Ver sion 0.00 to 99.99 ro
P030 Module Temperature -200.0 to 200.0 ºC ro
P037 Moto r Overload Ixt 0.0 to 100.0 % ro
P047 CONFIG Status 0 to 999 ro
P048 Present Alarm 0 to 999 ro
P049 Present Fault 0 to 999 ro
P050 Last Fa ult 0 to 999 ro
P100 Acceleration Time 0.1 to 999.9 s 5.0
P101 D eceleration Time 0.1 to 999.9 s 10.0
P120 Speed Ref. Backup 0 = Inactive
1 = Active
2 = Backup by P121
1
P121 Reference via HMI 0.0 to 300.0 Hz 3.0 H z
P124 Multispeed Ref. 1 -300.0 to 300.0 Hz 3.0 Hz
P125 Multispeed Ref. 2 -300.0 to 300.0 Hz 10.0 (5.0) Hz
P126 Multispeed Ref. 3 -300.0 to 300.0 Hz 20.0 (10.0) Hz
P127 Multispeed Ref. 4 -300.0 to 300.0 Hz 30.0 (20.0) Hz
P128 Multispeed Ref. 5 -300.0 to 300.0 Hz 40.0 (30.0) Hz
P129 Multispeed Ref. 6 -300.0 to 300.0 Hz 50.0 (40.0) Hz
P130 Multispeed Ref. 7 -300.0 to 300.0 Hz 60.0 (50.0) Hz
P131 Multispeed Ref. 8 -300.0 to 300.0 Hz 66.0 (55.0) Hz
P133 Minimum Frequency 0.0 to 300.0 Hz 3.0 Hz
P134 Maximum Frequency 0.0 to 300.0 Hz 66.0 (55.0) Hz
P135 Maximum Output Current 0.0 to 10.0 A 1.5xI
nom
P136 Manual Torque Boost 0.0 to 30.0 % 0.0 % V/f
P137 Automatic Torque Boost 0.0 to 30.0 % 0.0 % V/f
P138 Slip Compensation -10.0 to 10.0 % 0.0 % V/f
P139 Output Current Filter 0 to 9.999 s 0.005 s
P140 Slip Com. Filter 0 to 9.999 s 0.5 s VVW
P142 Maximum Output Voltage 0.0 to 100.0 % 100 .0 % cf g, V/f
P143 Intermediate Output
Voltage
0.0 to 100.0 % 50.0 % cfg, V/f
P145 Field Weakening Start
Frequency
0.0 to 300.0 Hz 60.0 (50.0) Hz cfg, V/f
P146 Intermediate Frequ ency 0.0 to 30 0.0 Hz 30.0 (25.0) Hz c fg, V/f
P156 Overload Current 0.1 to 2xI
nom
1.2xI
nom
P202 Type of Contr ol 0 = V/f
1 = V/f Quadratic
2 to 4 = Not Used
5 = VV W
0 cfg
P204 Load/Save Parameters 0 to 4 = N ot Used
5 = Load 60 Hz
6 = Load 50 Hz
7 = Load User
8 = Not Used
9 = Save User
10 = Not Used
11 = Load Default SoftPLC
12 to 13 = Reserved
0 cfg
P220 LOC/REM Selection
Source
0 = Always Local
1 = Always Remote
2 to 3 = Not Used
4 = DIx
5 = Serial/USB (LOC )
6 = Serial/USB (R EM)
7 to 8 = Not Used
9 = CO/DN (LOC)
10 = CO/DN (REM)
11 = SoftPLC
0 cfg
P221 LOC Reference Sel. 0 = HMI Keys
1 = AI1
2 to 3 = Not Used
4 = FI
5 to 6 = Not Used
7 = E.P.
8 = Multispeed
9 = Serial/USB
10 = Not Used
11 = CO/DN
12 = SoftPLC
13 = Not Used
14 = AI1 > 0
15 to 16 = Not Used
17 = FI > 0
0 cfg
Param. Description Adjustable Range Factory Setting Prop.
P222 REM Refer ence Sel. See opti ons in P221 2 cfg
P223 LOC Rotation Sel. 0 = Always FWD
1 = Always REV
2 = Not Used
3 = Not Used
4 = DIx
5 = Serial/USB (F WD)
6 = Serial/USB (R EV)
7 to 8 = Not Used
9 = CO/DN (FWD)
10 = CO/DN (REV)
11 = Not Used
12 = SoftPLC
0 cfg
P263 DI1 Input Function 0 = Not Used
1 = Run/Stop
2 = General Enabl e
3 = Quick Stop
4 = Forward Run
5 = Reverse Run
6 = Start
7 = Stop
8 = FWD/REV
9 = LOC/REM
10 = JOG
11 = Increase E.P.
12 = Decelerate E.P.
13 = Multispeed
14 = 2nd Ramp
15 to 17 = Not Used
18 = No Ext. Alarm
19 = No Ext. Fault
20 = Reset
21 to 23 = Not Used
24 = Disab. Flying Star t
25 = Regul. DC Link
26 = Lock Prog.
27 to 31 = Not Used
32 = 2nd Ramp Multispeed
33 = 2nd Ramp E.P. Ac.
34 = 2nd Ramp E.P. De.
35 = 2nd Ramp FRW Run
36 = 2nd Ramp Rev Run
37 = Turn ON / Ac. E.P.
38 = De. E.P. / Turn OFF
39 = Stop
40 = Safety Switch
41 = Function 1 Application
42 = Function 2 Application
43 = Function 3 Application
44 = Function 4 Application
45 = Function 5 Application
46 = Function 6 Application
47 = Function 7 Application
48 = Function 8 Application
1 cfg
P264 DI2 Input Function See options i n P263 8 cfg
P265 DI3 Input Function See opti ons in P263 0 cfg
P266 DI4 Input Function See opti ons in P263 0 cfg
P295 Inv. Rated Cu rrent 1.6 to 15.2 A According to
inverter model
ro
P296 Line Rated Voltage 0 to 1 = Reser ved
2 = 200 - 240 V
2 ro, cfg
P297 Switching Frequency 2.5 to 15.0 kHz 5.0 k Hz
P401 Mo tor Rated Current 0.0 to 10.0 A 1.4 A cfg
P402 M otor Rated Speed 0 to 9999 rpm 1720 (1310) rpm cfg
P403 M otor Rated Frequency 0 to 300 Hz 60 (50 ) Hz cfg
17 FAULTS AND ALARMS
Most common faults and alarms
Fault / Alarm Description Possible Causes
A046
Motor Overload
Motor overload alarm Settin gs of P156 is too low for the used moto r
Overload on the moto r shaft
A050
Power Module
Overtemperature
Overtemperature alarm from the
power module temperature sensor
(NTC)
High temperatur e at IGBTs (P030 > 110 °C)
High ambient tem perature around the inve rter (>50 °C (>
122 °F)) and high output c urrent
Blocked or defec tive fan
Heatsink is too dir ty, preventing the air f low
A090
External Alarm
External ala rm via DIx (option “No
External Ala rm” in P26x)
Wiring on DI1 to DI4 input s are open or have poo r contact
A700
Remote HMI
Communication Fault
No communication with remote HMI,
but here is freque ncy command or
reference for this s ource
Check if the communication interface with the HMI is
properly conf igured in paramete r P312
HMI cable disconnected
F021
Undervoltage on the
DC Link
Undervoltage fault on the intermediate
circuit
Wrong voltage supply; check if the data on the inverter
label comply with the power supply and parameter P296
Supply voltage to o low, producing voltag e on the DC link
below the minimum v alue (in P004):
Ud < 200 Vdc in 200 / 240 Vac
Phase fault in the in put
Fault in the pre-ch arge circuit
F022
Overvoltage on the
DC Link
Overvoltage fault on the intermediate
circuit
Wrong voltage supply; check if the data on the inverter
label comply with the power supply and parameter P296
Supply voltage is too high, producing voltage on the DC
link above the max imum value (in P00 4):
Ud > 410 Vdc in 200 / 240 Vac
Load inertia is to o high or decelera tion ramp is too fast
P151 setting is too high
F031
Fault of
communication with
the accessory
Main control can not establish the
communication link with accessory
Accessory damaged
Poor connection of the accessory
Problem in the iden tificatio n of the access ory; refer to P027
F051
IGBTs
Overtemperatures
Overtemperature fault measured
on the temperature s ensor of the
power pack
High temperatur e at IGBTs (P030 > 120 °C)
High ambient tem perature around the inverte r (>50 °C
(>122 °F)) and high output curre nt
Blocked or defec tive fan
Heatsink is too dir ty, preventing the air f low
F070
Overcurrent/
Shortcircuit
Overcurrent or short-circuit on the
output, DC link or br aking resistor
Short-circuit between two motor phases
IGBTs module in short-circuit or damaged
Start with too sho rt accelerati on ramp
Start with motor spinning without the Flying Start function
F072
Motor Overload
Motor overload faul t
(60 s in 1.5 x Inom)
P156 setting is too low in rel ation to the motor operatin g
current
Overload on the moto r shaft
F080
CPU Fault
(Watchdog)
Fault related to the supervision
algorithm of the in verter main CPU
Electric noise
Inverter firmware fault
F081
Fault on the Save
User function
Fault in the attempt to s ave the user
parameter table
Attempt to save (P204 = 9) mo re than 32 parameters
(with values dif ferent from the fa ctory default) on t he User
parameter table
The function Saves User is blocked
F082
Fault in the Copy
Function (MMF)
Fault in the copy of par ameters Attem pt to copy the parameters fr om the Flash Memory
Module to the inver ter with differe nt software vers ions
F084
Auto-diagnosis
Fault
Fault related to the automatic
identification algorithm of the inverter
hardware
Poor contact in the connection between the main control
anthe power pack
Hardware not compatible with the firmware version
Defect on the inter nal circuits of the inv erter
F091
External Fault
External fau lt via DIx (“No Exte rnal
Fault” in P26x)
Wiring on DI1 to DI4 input s are open or have poo r contact
F701
Remote HMI
communication fault
No communication with the remote
HMI; however, there is com mand or
frequency refe rence for this sourc e
Check that the HMI communication interface is properly
configured in pa rameter P312
HMI cable disconnected
NOTE!
For further information, refer www.weg.net.
Document: 1000 3540581 / 00