Weber Summit 425 NG, Summit 450 NG, Summit 625 NG, Summit 650 NG Step-by-step Manual

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SUMMIT
TM
425 & 625
SUMMIT
TM
450 & 650
Step-By-Step Guide
Natural Gas Barbecues
Summit 425 NG
Summit 650 NG
Summit 625 NG
Summit 450 NG
92773 10/98
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A P P R O V E D
CANADIAN
GAS ASSOCIATION
®
WARNING
1. Do not store spare LP Cylinder within 10 feet (3m) of this appliance.
2. Do not store or use gasoline or other flammable liquids or vapors within 25 feet (8m) of this appliance.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, Keep away from the appliance and immediately call your gas supplier or your fire department.
Leaking gas may cause a fire or explosion which can cause serious bodily injury or death or damage to property.
NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.
WARNING: Follow all leak check procedures carefully in this manual prior to barbecue operation. Do this even if barbecue was dealer assembled.
WARNING: Do not try to light this appliance without reading "Lighting" instructions section of this manual.
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.
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INSTALL GAS SUPPLY (CART INSTALLATIONS ONLY)
Typical natural gas supply installation. Figure 1.
Figure 1
The quick disconnect is installed above ground
Gas supply
Shut off
Locking shut off
Quick Disconnect
Male fitting
To barbecue
Outside wall
Inside wall
DANGER
Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for gas leaks. This will result in a fire or explosion which can cause serious bodily injury or death, and damage to property.
General Specifications for Piping
Note - Contact your local municipality for building codes regulating outdoor gas barbecue installations. In absence of Local Codes, you must conform to the latest edition of ANSI Z223.1. WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL.
Some of the following are general requirements taken from ANSI Z223.1, for gas supply installations. Refer to ANSI Z223.1 latest edition for complete specifications.
This barbecue is designed to operate at 4.5 inches
of water column pressure (.1625 psi). Use only the regulator with the cooking module.
A manual shut-off valve must be installed outdoors,
immediately ahead of the quick disconnect.
An additional manual shut-off valve indoors should
be installed in the branch fuel line in an accessible location near the supply line.
The quick disconnect connects to a 3/8 inch NPT
thread from the gas source. The quick disconnect fitting is a hand-operated device that automatically shuts OFF the flow of gas from the source when the barbecue is disconnected.
The quick disconnect fitting can be installed
horizontally, or pointing downward. Installing the fitting with the open end pointing upward can result in collecting water and debris.
The dust covers (supplied plastic plugs) help keep the
open ends of the quick disconnect fitting clean while disconnected.
Pipe compound should be used which is resistant to
the action of natural gas when connections are made.
The outdoor connector must be firmly attached to
rigid, permanent construction.
WARNING: Do not route the 12 foot hose under a deck. The hose must be visible.
2
Gas line piping
If the length of line required does not exceed 50 feet,
use a 5/8" O.D. tube. One size larger should be used for lengths greater than 50 feet.
Gas piping may be copper tubing, type K or L;
polyethylene plastic tube, with a minimum wall thickness of .062 inch; or standard weight (schedule
40) steel or wrought iron pipe.
Copper tubing must be tin-lined if the gas contains
more than 0.3 grams of hydrogen sulfide per 100 cubic feet of gas.
Plastic tubing is suitable only for outdoor,
underground use.
Gas piping in contact with earth, or any other material
which may corrode the piping, must be protected against corrosion in an approved manner.
Underground piping must have a minimum of 18" cover.
Test connections
All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223.1.
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CONTINUE TO REMOVE PACKAGED CONTENTS
TOOLS NEEDED
SUPPLIES NEEDED
7/16 and 3/4 inch open end or an adjustable wrench
Your LP tank is shipped empty for safety. After setting the LP fuel scale you will need to fill it. (See Step "Fill LP tank.")
You will need a soap and water solution to check for gas leaks. (See Step "Check for gas leaks.")
Note - The hardware size of nuts, bolts and screws is given. For example "1/4-20 x 2 inch bolt" means a bolt 1/4 inch in diameter with 20 threads to the inch, 2 inches long. On a small screw for example, "6-32 x 1/2 inch screw" means a number 6 screw, with 32 threads to the inch, 1/2 inch long.
While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-888-33-SUMMIT (1-888-337-8664) to receive immediate assistance. Have your owners manual and serial number of the barbecue available for reference.
Cooking grate
(2) (Summit 425 or 450) (3) (Summit 625 or 650)
Flavorizer bar
(7) (Summit 425 or 450) (11) (Summit 625 or 650)
Bottom tray
1/4-20 x 1/2 inch bolt (8)
Nylon washer (8)
Steam-N-Chips smoker
Note: If you use the Steam-N­Chips Smoker, you will be removing one of the Flavorizer bars. You have a full set of Flavorizer bars to use when not using the Steam-N-Chips smoker.
Warm-up rack
U rails (2)
1/4-20 wing nuts (4)
Drip pan
Catch pan
Catch pan holder
Note: Remove all packaging materials from the barbecue, the front, back sides, inside the barbecue cart, and the bottom shipping platform. Once the packaging material is removed, carefully roll the barbecue off the shipping platform and lock the casters.
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Stainless steel work surface (2)
Condiment holder (2)
Tool holder (4)
Hose
REMOVE PACKAGED CONTENTS (CONTINUED)
Wire bottom rack
(For Summit 450 and 650)
Stainless steel bottom shelves
(For Summit 425 and 625)
Thermometer
INSTALL “U” RAILS
a)
b)
Figure 2
U rail support mounts
Tabs
Frame rails
U rail
supports
Note: lock the casters before starting assembly.
You will need: two “U” rails, eight 1/4-20 x 1/2 inch bolts, eight nylon washers, and a 7/16 inch or adjustable wrench.
Insert the tabs of the “U” rail into the frame rails. Make sure both tabs are inside the frame rails. Figure 2(a) and that the U rail supports are outside of the “U rail support mounts. Figure 2(a).
Push the “U” rail down into place on top of the frame rail. Add a nylon washer to a bolt and start the bolt through the hole of the frame rail into the tab of the “U” rail. Only start the two bolts. Figure 2(b).
Align the holes of the “U” rail support with the holes in the U rail support mount. Add a washer to a bolt and start the bolt through the “U” rail support and into the “U rail support mount. Figure 2(b). Only start the two bolts.
Once you have started the four bolts per side, use the 7/16 inch or adjustable wrench to tighten the four bolts on each side of the barbecue.
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CONNECT FLEXIBLE HOSE TO REGULATOR
You will need: the 12 foot natural gas supply hose and a 3/4 inch or adjustable wrench.
Thread fitting end of hose onto regulator. Figure 3. Tighten with wrench.
Figure 3
a)
b)
Regulator
Gas supply
hose
Regulator
Gas supply
hose
INSTALL FLAVORIZER BARS
You will need: seven (Summit 425 or 450) or eleven (Summit 625 or 650) flavorizer bars
Set the Flavorizer bars front to back over the burners in the slots of the Flavorizer Bar/cooking grill support. Figure 4 (a).
Figure 4
Flavorizer Bar/ cooking grill support
Flavorizer Bar
Slot
Summit 425 or
Summit 450
Summit 625 or
Summit 650
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INSTALL STEAM-N-CHIPS SMOKER
You will need: Steam-N-Chips smoker.
Remove the center Flavorizer bar (the one that is not over a burner). Set the handles of the Steam-N-Chips smoker on the Flavorizer bar holder. Figure 5 (a).
Note: For directions on how to use the Steam-N-Chips smoker, see the Operating Guide.
Figure 5
ADD COOKING GRATES
Figure 6
You will need: two (Summit 425 or 450) or three (Summit 625 or 650) cooking grates.
The cross-wire of the cooking grate goes down. Set the cooking grates in place next to each other. Figure 6.
a)
Summit 425 or Summit 450
Summit 625 or Summit 650
INSTALL WARM-UP RACK
Figure 7
You will need: warm-up rack.
Install one end of the warm-up rack into the hole on the right end of the lid and the other end into the slot in the left end of the lid. Figure 7 (a).
a)
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Figure 11
Put the foil drip pan into the catch pan.
Mounting
slots
View from front of the Cooking Box
Tabs of
bottom tray
INSTALL BOTTOM TRAY
You will need: Bottom tray, catch pan holder, catch pan, and one drip pan.
Figure 8
Figure 9
Note: It may be easier to install the catch pan holder by removing the catch pan from the holder.
Hook the ends of the catch pan holder into the hole in the bottom tray. Figure 9.
Figure 10
Slide the bottom tray into the mounting slots under the bottom of the cooking box with the finger grip of the catch pan toward you. Figure 15.
CAUTION: Do not line the bottom tray with aluminum foil. It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan.
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INSTALL BOTTOM SHELVES
Figure 12
For the Summit 425 or 625, place the stainless steel bottom shelves between the frame supports.
For the Summit 450 and 650, place the bottom rack under the cart between the frame supports. Lift up one end of the rack so it clears the crosspiece. Continue to lift until the opposite end clears the opposite crosspiece. Set the rack in place on both crosspieces.
Summit 425 or 625
Summit 450 or 650
INSTALL CONDIMENT HOLDERS AND WORK SURFACES
You will need: two condiment holders, two stainless steel work surfaces, and four wing nuts.
Place the condiment holders on the left and right side of the frame. Figure 13(a). Set the work surfaces over the condiment holders on both sides of the barbecue. The studs of the work surface go through the holes in the top of the condiment holder and through the frame rail. Thread on the wing nuts on the front and back and tighten. Figure 13(b).
Figure 13
a)
b)
Studs
underneath
work surface
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Remove burner control knobs, control panel and front panel
Remove the burner control knobs. The control panel is separate from the front panel. The control panel needs to be removed before the front panel can be removed. Figure 14.
Figure 14
Control
panel
Front panel
CHECK FOR GAS LEAKS
WARNING
The gas connections of your Weber Gas Barbecue have been factory tested. We do however recommend that you leak check all gas connections before operating your Weber Gas Barbecue.
Front edge of the control panel
Put your fingers under the front edge of the control panel, lift up, and pull evenly toward you. Figure 15 (a).
Figure 15
(a)
Front Panel
Control Panel
Pull the front panel up and out of the cooking box assembly. Figure 16.
Figure 16
Front panel
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WARNING:You should check for gas leaks every time you disconnect and reconnect a gas fitting.
You will need: a soap and water solution and a rag or brush to apply it.
Note: Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks.
WARNING: Make sure all burner control knobs are in the OFF position, including the side burner, if the barbecue has a side burner.
Turn on gas supply.
Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles form or if a bubble grows there is a leak.
WARNING: Do
not ignite
burners when leak checking.
DANGER
Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. This will result in a fire or explosion which can cause serious bodily injury or death and damage to property.
CHECK FOR GAS LEAKS (CONTINUED)
Manifold
Manifold
Summit 425 or
Summit 450
Figure 17
a)
d)
c)
Manifold
a)
c)
b)
d)
Manifold
Figure 17
Summit 625 or
Summit 650
Check:
a) Left valves to manifold connection. Figure 17 (a).
b) Center valves to manifold connection. Figure 17 (b).
(For Summit 625 or 650 only.)
c) Right valves to manifold connection. Figure 17 (c).
d) Gas line to manifold connection. Figure 17 (d)
WARNING: If there is a leak at connection 17 (d), turn OFF the gas and retighten the fitting with a wrench and recheck for leaks with soap and water solution.
If a leak persists after retightening the fitting, turn OFF the gas. DO
NOT OPERATE THE BARBECUE.
Contact your dealer.
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Figure 18
b)
Summit 425 or
Summit 450
Summit 625 or
Summit 650
a) Hose to regulator connection. Figure 18 (b).
b) Hose to quick disconnect connection. Figure 18 (a).
WARNING: If there is a leak at connections 17 (a), 17 (b), 17 (c) 18 (a), or 18 (b) turn OFF the gas. Do not operate the barbecue. Contact your dealer.
When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.
a)
CHECK FOR GAS LEAKS (CONTINUED)
REINSTALL FRONT PANEL
You will need: front panel.
With the Weber logo to the left, slide front panel down into place. Figure 19.
Figure 19
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INSTALL TOOL HOLDERS
Figure 20
a)
You will need: four tool holders.
Place the tool holder under the control panel and over the front panel. Figure 20 (a). Set the tool holder on top of the front panel and slide it to the left.
Control panel
Front panel
REINSTALL CONTROL PANEL
You will need: control panel.
Pull igniter buttons up until they stay in the up position. Place the control panel into the grooves on either side of the front of the cooking box. Push the control panel into place, using even pressure while pushing. Figure 20 (a).
Use your fingers to lift the front edge of the control panel slightly and set it into the recess on both sides of the cooking box. Figure 21.
Figure 21
(a)
Front Panel
Control Panel
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REFER TO OPERATING GUIDE BEFORE LIGHTING BARBECUE
REINSTALL BURNER CONTROL KNOBS
Figure 22
You will need: four (Summit 425 or 450) or six (Summit 625 or 650) burner control knobs.
Push on the burner control knobs. Figure 22.
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EXPLODED VIEWS FOR SUMMIT 425 NG
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REPLACEMENT PARTS LIST FOR SUMMIT 425 NG
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WARNING: Use only Weber factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.
All items are single quantities unless otherwise specified.
Parts can be ordered directly from Weber-Stephen Products Company by phone or mail.
Note - Do not return parts to Weber-Stephen Products Co. without first contacting the Customer Service Center by phone or mail. Returning the part may not be necessary.
While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-888-33-SUMMIT (1-888-337-8664) to receive immediate assistance. Have your owners manual and serial number of the barbecue available for reference.
Weber-Stephen Products Company Customer Service Center 250 South Hicks Road Palatine, IL 60067-6241 (888) 33-SUMMIT (888-337-8664)
1 Left pivoting endcap 2 Shroud assembly 3 Stainless steel handle 4 Steam-N-Chips smoker 5 Stainless steel work surface (2) 6 Condiment holder (2) 7 Left fixed endcap 8 Crossover tube (2)
9 Left burner (2) 10 Right burner (2) 11 Burner control knobs (4) 12 Igniter (2) 13 Igniter lock nut (2) 14 Igniter wire (white) (2) 15 Igniter wire (black) (2) 16 Gas catcher ignition chamber (2) 17 Manifold assembly 18 Manifold mounting clips (2) 19 Control panel 20 Igniter button (2) 21 Front panel 22 Tool holder (4) 23 Caster frame 24 Frame support (4) 25 1/4-20 x 3 1/2 inch bolt (4) 26 Match holder and chain 27 Bottom tray 28 Catch pan holder 29 Catch pan kit 30 Caster (2) 31 Bottom connector (2) 32 Stainless steel bottom shelf (2) 33 Thermometer mount assembly 34 Thermometer 35 Right pivoting endcap 36 Warm-up rack 37 Cooking grates (2) 38 Flavorizer bar / cooking grate holder (2) 39 Flavorizer bar (7) 40 Hair pin cotter (2) 41 Clevis pin (2) 42 Rear shroud 43 Burner tube rest 44 Right fixed endcap 45 Cookbox assembly 46 Corrugated gas line 47 Regulator assembly 48 Straight frame rail (2) 49 “U” rail (2) 50 1/4-20 wing nuts (4) 51 Back panel 52 Nylon washer (18) 53 1/4-20 x 1/2 inch bolt (14) 54 Wheel frame
55 Wheel hubcap (2) 56 Wheel (2) 57 Hose 58 1/4-20 keps nut (6) 59 Regulator mounting bracket
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EXPLODED VIEWS FOR SUMMIT 450 NG
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REPLACEMENT PARTS LIST FOR SUMMIT 450 NG
1 Left pivoting endcap
2 Shroud assembly
3 Stainless steel handle
4 Flavorizer bar / cooking grate holder (2)
5 Flavorizer bar (7)
6 Left fixed endcap
7 Crossover tube (2)
8 Left burner (2)
9 Right burner (2) 10 Burner control knob (4) 11 Igniter (2) 12 Igniter lock nut (2) 13 Igniter wire (black) (2) 14 Igniter wire (white) (2) 15 Gas catcher ignition chamber (2) 16 Manifold assembly 17 Manifold mounting clips (2) 18 Control panel 19 Igniter button (2) 20 Front panel 21 1/4-20 wing nut (4) 22 Left panel 23 Match holder and chain 24 Caster frame 25 Tool holder (4) 26 1/4-20 x 3 1/2 inch bolt (6) 27 Caster (2) 28 Bottom tray 29 Catch pan holder 30 Catch pan kit 31 Left front door 32 Door knob (2) 33 Thermometer mount assembly 34 Thermometer 35 Right pivoting endcap 36 Cooking grates (2) 37 Warm-up rack 38 Steam-N-Chips smoker 39 Hair pin cotter (2) 40 Clevis pin (2) 41 Rear shroud 42 Burner tube rest 43 Cookbox assembly 44 Right fixed endcap 45 Stainless steel work surface (2) 46 Condiment holder (2) 47 Corrugated gas line 48 Regulator assembly 49 Frame rail (2) 50 “U” rail (2) 51 Back panel 52 Nylon washer (20) 53 1/4-20 x 1/2 inch bolts (14) 54 Back panel 55 Wheel hubcap (2) 56 Wheel (2) 57 Wheel frame 58 Regulator mounting bracket 59 Plastic button (4) 60 Right panel 61 Frame support (4)
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WARNING: Use only Weber factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.
All items are single quantities unless otherwise specified.
Parts can be ordered directly from Weber-Stephen Products Company by phone or mail.
Note - Do not return parts to Weber-Stephen Products Co. without first contacting the Customer Service Center by phone or mail. Returning the part may not be necessary.
While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-888-33-SUMMIT (1-888-337-8664) to receive immediate assistance. Have your owners manual and serial number of the barbecue available for reference.
Weber-Stephen Products Company Customer Service Center 250 South Hicks Road Palatine, IL 60067-6241 (888) 33-SUMMIT (888-337-8664)
62 Bottom connector 63 Hose 64 Bottom connector with bushing (2) 65 Accessory rack 66 Right front door
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EXPLODED VIEWS FOR SUMMIT 625 NG
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REPLACEMENT PARTS LIST FOR SUMMIT 625 NG
1 Left pivoting endcap 2 Shroud assembly 3 Stainless steel handle 4 Cooking grates (3) 5 Flavorizer bar / cooking grate holder (2) 6 Flavorizer bar (11) 7 Stainless steel work surface (2) 8 Condiment holder (2)
9 Left fixed endcap 10 Crossover tube (3) 11 Left burner (3) 12 Right burner (3) 13 Burner control knob (6) 14 Igniter (3) 15 Igniter lock nut (3) 16 Igniter wire (black) (3) 17 Igniter wire (white) (3) 18 Gas catcher ignition chamber (3) 19 Manifold assembly 20 Manifold mounting clips (2) 21 Control panel 22 Igniter button (3) 23 Front panel 24 “U” rail (2) 25 Frame rail (2) 26 Caster frame 27 Match holder and chain 28 Tool holder (4) 29 1/4-20 x 3 1/2 inch bolt (4) 30 Bottom connector (2) 31 Caster (2) 32 Stainless steel bottom shelf (2) 33 Bottom tray 34 Catch pan holder 35 Catch pan kit 36 Thermometer mount assembly 37 Thermometer 38 Right pivoting endcap 39 Warm-up rack 40 Steam-N-Chips smoker 41 Rear shroud 42 Hair pin cotter (2) 43 Burner tube rest 44 Clevis pin (2) 45 Cookbox assembly 46 Right fixed endcap 47 Corrugated gas line 48 Regulator 49 Back panel 50 Nylon washer (18) 51 1/4-20 x 1/2 inch bolt (14) 52 1/4-20 wing nut (4) 53 Wheel frame 54 Wheel hubcap (2) 55 Wheel (2) 56 Frame support (4) 57 Hose 58 Regulator mounting bracket
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WARNING: Use only Weber factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.
All items are single quantities unless otherwise specified.
Parts can be ordered directly from Weber-Stephen Products Company by phone or mail.
Note - Do not return parts to Weber-Stephen Products Co. without first contacting the Customer Service Center by phone or mail. Returning the part may not be necessary.
While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-888-33-SUMMIT (1-888-337-8664) to receive immediate assistance. Have your owners manual and serial number of the barbecue available for reference.
Weber-Stephen Products Company Customer Service Center 250 South Hicks Road Palatine, IL 60067-6241 (888) 33-SUMMIT (888-337-8664)
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EXPLODED VIEWS FOR SUMMIT 650 NG
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REPLACEMENT PARTS LIST FOR SUMMIT 650 NG
1 Left pivoting endcap
2 Shroud assembly
3 Stainless steel handle
4 Cooking grates (3)
5 Flavorizer bar / cooking grate holder (2)
6 Flavorizer bar (11)
7 Left fixed endcap
8 Stainless steel work surface (2)
9 Condiment holder (2) 10 Crossover tube (3) 11 Left burner (3) 12 Right burner (3) 13 Burner control knob (6) 14 Igniter (3) 15 Igniter lock nut (3) 16 Igniter wire (black) (3) 17 Igniter wire (white) (3) 18 Gas catcher ignition chamber (3) 19 Manifold mounting clips (2) 20 Manifold assembly 21 Control panel 22 Igniter button (3) 23 Front panel 24 “U” rail (2) 25 Frame rail (2) 26 Left panel 27 Caster frame 28 Match holder and chain 29 Tool holder (4) 30 Bottom connector with bushing (2) 31 1/4-20 x 3 1/2 inch bolt (6) 32 Caster (2) 33 Left front door 34 Door knob (2) 35 Accessory rack 36 Right front door 37 Thermometer mount assembly 38 Thermometer 39 Right pivoting endcap 40 Warm-up rack 41 Steam-N-Chips smoker 42 Rear shroud 43 Hair pin cotter (2) 44 Clevis pin (2) 45 Burner tube rest 46 Cookbox assembly 47 Right fixed endcap 48 Regulator assembly 49 Corrugated gas line 50 Rear panel 51 Back panel 52 Nylon washer (20) 53 1/4-20 x 1/2 inch bolt (14) 54 1/4-20 wing nut (4) 55 Wheel frame 56 Hose 57 Regulator mounting bracket 58 Plastic button (4) 59 Right panel 60 Frame support (4) 61 Bottom connector
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WARNING: Use only Weber factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.
All items are single quantities unless otherwise specified.
Parts can be ordered directly from Weber-Stephen Products Company by phone or mail.
Note - Do not return parts to Weber-Stephen Products Co. without first contacting the Customer Service Center by phone or mail. Returning the part may not be necessary.
While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-888-33-SUMMIT (1-888-337-8664) to receive immediate assistance. Have your owners manual and serial number of the barbecue available for reference.
Weber-Stephen Products Company Customer Service Center 250 South Hicks Road Palatine, IL 60067-6241 (888) 33-SUMMIT (888-337-8664)
62 Bottom tray 63 Catch pan holder 64 Catch pan kit 65 Wheel (2) 66 Wheel hubcap (2)
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