Weber 5220001 Owner's Manual

SUMMIT

LP Gas Grill Owners Guide

YOU MUST READ THIS OWNERS GUIDE

BEFORE

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open lid

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.

1. Do not store spare liquid propane cylinder within 10 feet (3m) of this appliance.

2. Do not store or use gasoline or other flammable liquids or vapors within 25 feet (8m) of this appliance.

OPERATING YOUR GAS GRILL

 DANGER

 WARNING

43720

 WARNING: Follow all leak-check procedures carefully in this manual prior to barbecue operation. Do this even if the barbecue was dealer-assembled.

NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.

THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

 WARNING: Do not try to light this appliance without reading the “Lighting” Instructions section of this manual

A404_LP.d Ba401.c B404_LP.b C404_LP.c D404_LP.d E403.b

43720 US 01/29/03

Dangers & Warnings

 DANGER

Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.

 WARNINGS

 Do not store a spare or disconnected liquid propane cylinder under or near this barbecue.  Improper assembly may be dangerous. Please carefully follow the assembly instructions in this

manual.

 After a period of storage, and/or nonuse, the Weber

and burner obstructions before use. See instructions in this manual for correct procedures.

 Do not operate the Weber® gas barbecue if there is a gas leak present.  Do not use a flame to check for gas leaks.  Combustible materials should never be within 24 inches of the top, bottom, back or sides of your

Weber® gas barbecue.

 Do not put a barbecue cover or anything flammable on, or in the storage area under the barbecue.  Your Weber® gas barbecue should never be used by children. Accessible parts of the barbecue may

be very hot. Keep young children away while it is in use.

 You should exercise reasonable care when operating your Weber® gas barbecue. It will be hot during

cooking or cleaning and should never be left unattended, or moved while in operation.

 Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five

minutes before attempting to relight, using the lighting instructions.

 Do not use charcoal or lava rock in your Weber® gas barbecue.  Never lean over open grill or place hands or fingers on the front edge of the cooking box.  Should a grease fire occur, turn off all burners and leave lid closed until fire is out.  Do not enlarge valve orifices or burner ports when cleaning the valves or burners.  The Weber® gas barbecue should be thoroughly cleaned on a regular basis.  Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid

propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.

 Do not attempt to disconnect any gas fitting while your barbecue is in operation.  Use heat-resistant barbecue mitts or gloves when operating barbecue.  Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.  Combustion byproducts produced when using this product contain chemicals known to the state of

California to cause cancer, birth defects, or other reproductive harm.

 Do not use this barbecue unless all parts are in place. The unit must be properly assembled

according to the instructions outlined in the “Assembly Instruction” section of the Owner’s Guide.

gas barbecue should be checked for gas leaks

LIQUID PROPANE GAS UNITS ONLY:

 Use the regulator that is supplied with your Weber® gas barbecue.  Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation.  A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid

propane supplier. Do not use a liquid propane cylinder with a damaged valve.

 Although your liquid propane cylinder may appear to be empty, gas may still be present, and the

cylinder should be transported and stored accordingly.

 If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder:

1. Move away from liquid propane cylinder.

2. Do not attempt to correct the problem yourself.

3. Call your fire department.

A-2

Contents

Danger & Warnings ..................................................................................A-2

Warranty ..................................................................................................A-4

General Instructions .................................................................................A-5

Grilling Methods ......................................................................................A-6

Cleaning ..................................................................................................A-6

Exploded Views ........................................................................................A-7

Parts List ...................................................................................................A-11

Assembly Instructions............................................................................... B-a

Gas Instructions .......................................................................................C-1

Leak Checking .........................................................................................C-4

Operating................................................................................................. D-1

Grilling Methods ......................................................................................D-1

Lighting ....................................................................................................D-3

Manual Lighting .......................................................................................D-4

Lighting the Side Burner ...........................................................................D-5

Troubleshooting .......................................................................................D-6

Side Burner Troubleshooting..................................................................... D-7

Maintenance ............................................................................................E-1

Replacing Main Burners ...........................................................................E-2

Crossover

Ignition System Operations .....................................................E-4

A-3

Warranty

Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber it will be free of defects in material and workmanship from the date of purchase as follows:

Aluminum Castings, lifetime, 1 year paint

Stainless Steel Hood Section, 25 years

Burners, 10 years

Igniter, 3 years

Cooking Grates, 7 years

Flavorizer® Bars, 5 years no rust

through

Thermoplastic/Thermoset Parts, 10 years Excluding

fading

All Remaining Parts, 5 years,

when assembled and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE. This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate, to Weber’s satisfaction, they are defective. Before returning any parts, contact the Customer service representative in your region using the contact information sheet provided with your manual. If Weber

confirms the defect and approves the claim, Weber® will elect to replace such parts without charge. If you are required to return defective parts, transportation charges must be prepaid. Weber® will return parts to the purchaser, freight or postage prepaid. This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner’s manual. Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or tornadoes, discoloration due to exposure to chemicals either directly or in the atmosphere, is not covered by this Limited Warranty.

gas grill that

There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty. Some regions do not allow limitation on how long an implied warranty lasts, so this limitation may not apply to you.

Weber consequential damages. Some regions do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you. Weber assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment; and no such representations are binding on Weber®. This Warranty applies only to products sold at retail.

WEBER-STEPHEN PRODUCTS CO. Customer Service Center 1890 Roselle Road, Suite 308 Schaumburg, IL 60195 USA

LP Cylinder The LP cylinder manufacturer is responsible for the materials, workmanship and performance of the cylinder. If the cylinder has a defect, malfunctions, or you have a question regarding the cylinder, call the cylinder manufacturer’s customer service center. The phone number is on the warning label, which is permanently attached to the cylinder. If the cylinder manufacturer has not resolved the issue to your satisfaction, then call Weber-Stephen Products Co., Customer Service Center.

is not liable for any special, indirect or

does not authorize any person or company to

A-4

General Instructions

Your Weber® gas barbecue is a portable outdoor cooking appliance. With the Weber® gas barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer® Bars produce that “outdoor” flavor in the food. The Weber® gas barbecue is portable so you can easily change its location in your yard or on your patio. Portability means you can take your Weber® gas barbecue with, if you move. Liquid Propane (LP) gas supply is easy to use and gives you more cooking control than charcoal fuel.

• These instructions will give you the minimum requirements for assembling your Weber® gas barbecue. Please read the instructions carefully before using your Weber® gas barbecue. Improper assembly can be dangerous.

• Not for use by children.

• If there are local codes that apply to portable gas grills, you will have to conform to them. If there are no local codes, you must conform to the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA54.

• The pressure regulator supplied with the Weber® gas barbecue must be used. This regulator is set for 10.5 inches of water column (pressure).

• This Weber® gas barbecue is designed for use with liquid propane (LP) gas only. Do not use with natural (piped in city) gas. The valves, orifices, hose and regulator are for LP gas only.

• Do not use with charcoal fuel.

• Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air.

• The areas around the LP cylinder must be free and clear from debris.

For Installation in Canada

These instructions, while generally acceptable, do not necessarily comply with the Canadian Installation codes, particularly with piping above and below ground. In Canada the installation of this appliance must comply with local codes and/or Standard CAN/CGA-B149.1 Natural Gas and Propane Installation Code.

Storage and/or Nonuse

• The gas must be turned off at the liquid propane cylinder

when the Weber® gas barbecue is not in use.

• When the Weber

gas supply must be DISCONNECTED and the LP cylinder stored outdoors in a well-ventilated space.

• LP cylinder must be stored outdoors in a well -ventilated

area out of reach of children. Disconnected LP cylinder must not be stored in a building, garage or any other enclosed area.

• When the LP cylinder is not disconnected from the

Weber® gas barbecue, the appliance and LP tank must be kept outdoors in a well-ventilated space.

• The Weber

leaks and any obstructions in the burner tubes before using. (See Sections: “General Maintenance and Annual Maintenance.”)

• Check that the areas under the control panel and the

slide out bottom tray are free from debris that might obstruct the flow of combustion or ventilation air.

• The Spider /Insect Screens should also be checked for

any obstructions. (See Section: “Annual Maintenance.”)

Operating

 WARNING: Only use this barbecue outdoors in a

well-ventilated area. Do not use in a garage, building, breezeway or any other enclosed area.

 WARNING: Your Weber® gas barbecue shall not be

used under an unprotected combustible roof or overhang.

 WARNING: Your Weber® gas barbecue is not

intended to be installed in or on recreational vehicles and/or boats.

 WARNING: Do not use the barbecue within 24

inches of combustible materials, top, bottom, back or sides of the grill.

 WARNING: The entire cooking box gets hot when in

use. Do not leave unattended.

 WARNING: Keep any electrical supply cord and the

fuel supply hose away from any heated surface.

 WARNING: Keep the cooking area clear of

flammable vapors and liquids such as gasoline, alcohol, etc., and combustible materials.

 WARNING: Never store an extra (spare) LP cylinder

under or near the Weber® gas barbecue.

gas barbecue is stored indoors, the

gas barbecue should be checked for gas

A-5

General Instructions

Grilling Methods

NOTE: If grill looses heat while cooking refer to the troubleshooting section of this manual.  WARNING: Do not move the Weber® gas barbecue

when operating or while barbecue is hot.

You can adjust the Left and Right burners in each burner set as desired. The control settings are High (H), Medium (M), Low (L), or Off (O).

Note: The temperature inside your cooking box for the first few uses, while surfaces are still very reflective, may be hotter than those shown in your cookbook. Cooking conditions. Such as wind and weather, may require the adjustment of the burner controls to obtain the correct cooking temperatures.

If burners go out during cooking, open lid, turn off all burners and wait five minutes before relighting. Preheating - Your Weber® gas barbecue is an energy-

efficient appliance. It operates at an economical low BTU rate. To preheat: after lighting, close lid and turn all burners to high (HH). Preheating to between 500° and 550° F (260° and 290° C) will take 10 to 15 minutes depending on conditions such as air temperature and wind. Drippings and grease - The Flavorizer® bars are designed to “smoke” the correct amount of drippings for flavorful cooking. Excess drippings and grease will accumulate in the catch pan under the slide out bottom tray. Disposable foil drip pans are available that fit the catch pan.

 WARNING: Check the bottom tray for grease build-

up before each use. Remove excess grease to avoid a grease fire in the slide out bottom tray.

Cleaning

 WARNING: Turn your Weber® gas barbecue OFF and

wait for it to cool before cleaning.

 CAUTION: Do not clean your Flavorizer® bars or

cooking grates in a self-cleaning oven. For availability of replacement cooking grates and Flavorizer® bars contact the Customer Service Representative in your region using the contact information sheet provided with your manual.

Outside surfaces - Use a warm soapy water solution to

clean, then rinse with water.

 CAUTION: Do not use oven cleaner, abrasive

cleansers (kitchen cleansers) cleaners that contain

citrus products, or abrasive cleaning pads on

barbecue or cart surfaces.

Slide out Bottom tray - Remove excess grease, then

wash with warm soapy water, then rinse

Flavorizer® bars and Cooking grates - Clean with a suitable brass bristle brush. As needed, remove from grill and wash with warm soapy water, then rinse with water.

Catch pan - Disposable foil trays are available, or you can line the catch pan with aluminum foil. To clean the catch pan, wash with warm soapy water, then rinse.

Thermometer - Wipe with warm soapy water; clean with plastic scrub ball. Do not put in dishwasher or submerge in water.

Inside cooking module - Brush any debris off of burner tubes. DO NOT ENLARGE BURNER PORTS (OPENINGS). Wash inside of cooking box with warm soapy water and a water rinse.

Inside Lid - While lid is warm, wipe inside with paper towel to prevent grease build-up. Flaking built-up grease resembles paint flakes.

Stainless steel surfaces - Wash with a soft cloth and a soap and water solution. Be careful to scrub with the grain direction of the stainless steel.

Thermoset surfaces - Wash with a soft cloth and a soap and water solution.

Do not use cleaners that contain acid, mineral spirits or xylene. Rinse well after cleaning.

Thermoset work surfaces are not to be used as cutting boards.

A-6

Summit® Silver B Exploded View

Summit® Silver B LP 012903

12 13 14 15

16 17 18

19 20

25 26

28 29

31 32

35 36

46 47

48 49 50

52 53

54 55 56 57

58 59 60

61 62

65 66

69 70 71

A-7

Summit® Silver B Exploded View List

1. Hinge Pin

2. Thermometer Hardware

3. Thermometer Bezel

4. Warm-Up™ Basket

5. 12 inch Cooking Grate

6. Left Flavorizer® Bar Assembly

7. Cookbox Assembly Hardware

8. 1/4 - 20 Hex Nut

9. Electrode Assembly

10. Crossover

11. Left Burner Tube

12. 1/4 - 20 x 1/2 inch Screw

13. Manifold

14. Negative Ignition Switch Wire

15. Positiver Ignition Switch Wire

16. Three Output Ignition Module

17. Ignition Switch Button Assembly

18. 1/4 - 20 x 1/2 inch Black Screw

19. Burner Control Knob

20. Control Panel

21. Front Panel

22. Left Work Surface

23. Left Trim Piece

24. 1/4 - 20 x 1 inch Black Bolt

25. Nylon Washer

26. 1/4 - 20 x 1/2 inch Black Bolt

27. Left Swing-Up Table

28. Front Frame Rail

29. Caster Frame Assembly

30. Door Bushing

31. Bottom Shelf

32. Mounting Clip

33. Caster

34. Left Door

35. 10 - 16 x 3/4 Screw w/ Washer

36. Plastic Plug

37. Door Stop

38. Right Door

Tube

39. Hair Pin Cotter

40. Lid Assembly

41. 1/4 - 20 x 1 1/4 inch Bolt

42. Right Flavorizer

43. Warming Rack

44. Cookbox Assembly

45. Electrode Assembly

46. Right Burner Tube

47. Battery Shield Assembly

48. Side Burner Igniter Wire

49. Manifold Assembly

50. Main Gas Line

51. Hose and QCC1 Regulator

52. Bottom Tray

53. Summit Catch Pan Holder

54. Summit Catch Pan

55. Summit Drip Pan

56. Side Burner Grate

57. Rear Frame Rail

58. Side Burner Cap

59. Side Burner Ring

60. Side Burner Control Knob

61. Side Burner

62. Wheel Frame Assembly

63. 1/4 - 20 Hex Nut

64. Hubcap

65. Wheel

66. Tank Scale

67. Right Trim Piece

68. Cylinder Glides

69. Right Swing-Up Table

70. LP Tank

71. Back Panel

72. Door Plug

Bar Assembly

A-8

Summit® Gold B Exploded View

10 11

12 13

14 15 16 17 18 19 20 21

26 27

29 30

32 33

36 37

Summit® Gold B LP 012903

46 47

48 49 50 51

54 55

59 60

61 63

63 64

67 68

69 70

72 73

A-9

Summit® Gold B Exploded View List

1. Hinge Pin

2. Thermometer Hardware

3. Thermometer Bezel

™

4. Warm-Up

5. 12 inch Cooking Grate

6. Left Flavorizer

7. Cookbox Assembly Hardware

8. 1/4 - 20 inch Hex Nut

9. Electrode Assembly

10. Crossover® Tube

11. Left Burner Tube

12. Right Burner Tube

13. 1/4 - 20 x 1/2 inch Phillips Screw

14. Manifold

15. Negative Ignition Switch Wire

16. Positive Ignition Switch Wire

17. Three Output Ignition Module Assembly

18. Ignition Switch Button Assembly

19. 10 - 24 x 1/2 inch Black Screw

20. Control Knob

21. Control Panel

22. Front Panel

23. Left Work Surface

24. Left Trim Piece

25. 1/4 - 20 x 1 inch Black Bolt

26. Nylon Washer

27. 1/4 x 20 x 1/2 inch Black Bolt

28. Left Swing-Up Table

29. Front Frame Rail

30. Caster Frame Assembly

31. Door Bushing

32. Bottom Shelf

33. Mounting Clip

34. Caster Assembly

35. Left Door Assembly

36. 10 - 16 x 3/4 w/ Washer

37. Plastic Plug

38. Door Stop

39. Right Door

Basket

Bar Assembly

40. Hair Pin Cotter

41. Lid Assembly

42. 1/4 - 20 x 1 1/4 inch Bolt

43. Right Flavorizer Bar Assembly

44. Warming Rack

45. Cookbox Assembly

46. Electrode Assembly

47. Electrode Assembly

48. Battery Shield Assembly

49. Side Burner Ignition Wire

50. Manifold Assembly

51. Main Gas Line

52. Hose and QCC1 Regulator

53. Bottom Tray

54. Summit Catch Pan Holder

55. Summit Catch Pan

56. Summit Drip Pan

57. Rear Frame Rail

58. Side Burner Grate

59. Side Burner Cap

60. Side Burner Ring

61. Side Burner

62. Side Burner Control Knob

63. Rear Panel

64. 1/4 - 20 Hex Nut

65. Wheel Frame Assembly

66. Wheel

67. Hubcap

68. Tank Scale

69. Right Trim Piece

70. Right Swing-Up Table

71. Cylinder Glides

72. LP Tank

73. Door Plug

A-10

Lid - 1

Summit® Silver B Parts List

Bottom Shelf - 1

Cookbox - 1

Front Frame Rail - 1

Rear Frame Rail - 1

Left Frame Assembly - 1

Left Door - 1

Right Door - 1

Side Table - 1

Side Burner - 1

Right Frame Assembly - 1

Rear Panel - 1

Warming Rack - 1

Warm-Up™ Rack - 1

A-11

Flavorizor® Bars - 2 Sets

Stainless Steel Cooking Grates - 2

Bottom Tray - 1

Summit® Silver B Parts List

Hinge Pin- 2

Hair Pin Cotter- 2

1-1/4 inch Bolts (1/4 x 20 x 1-1/4 inch Bolt) - 2

Nut Hex (1/4 x 20 Blk Zinc) - 2

1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8

Nylon Washer - 10

Catch-Pan Holder - 1

Catch-Pan - 1

Disposable Drip Pans - 2

Wing Nut (10-24) - 2

Plastic Washer - 1

Wrench - 1

7/16 inch Wrench - 1

LP Tank - 1

A-12