Weber 48709, 6670001, E-330, EP-330, S-330 User Manual

GRILL OWNER’S GUIDE

Thank you for purchasing a Weber® grill. Take a few minutes to protect your investment by registering your grill online at www.weber.com. Reference the serial number on the front cover of this owner’s guide.

E-330™ · EP-330™ · S-330

YOU MUST READ THIS OWNER’S GUIDE

BEFORE OPERATING YOUR GAS GRILL.

m DANGER

If you smell gas:

1) Shut off gas to the appliance.

2) Extinguish any open flames.

3) Open lid.

4) If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

m WARNING

1) Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2) An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance.

Leaking gas may cause a fire or explosion which can cause serious bodily injury, death, or damage to property.

Carefully follow all leak-check procedures in this Owner’s Guide prior to grill operation. Dothis even if the grill was dealer-assembled.

Do not ignite this appliance without first reading the burner ignition sections of this manual.

THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USEONLY.

NOTICE TO INSTALLER: These instructions must be left with the owner, who should keep them for future use.

™

27 51

48709

US - ENGLISH

10/08/14

WARNINGS

m DANGER

Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.

m WARNINGS

m Do not store a spare or disconnected liquid propane tank

under or near this grill.

m Improper assembly may be dangerous. Please follow the

assembly instructions carefully.

m After a period of storage, and/or nonuse, the Weber®

gas grill should be checked for gas leaks and burner obstructions before use. See instructions in this manual for correct procedures.

m Do not operate the Weber

gas grill if there is a gas leak

present.

m Do not use a flame to check for gas leaks. m Combustible materials should never be within 24 inches

(61 cm) of the back or sides of your Weber® gas grill.

m Do not put a grill cover or anything flammable on, or in the

storage area under the grill.

m Your Weber® gas grill should never be used by children.

Accessible parts of the grill may be very hot. Keep young children away while it is in use.

m You should exercise reasonable care when operating your

Weber® gas grill. It will be hot during cooking or cleaning and should never be left unattended, or moved while in operation.

m Should the burners go out while in operation, turn all

gas valves off. Open the lid and wait five minutes before attempting to relight, using the igniting instructions.

m Do not use charcoal or lava rock in your Weber® gas grill. m Never lean over open grill or place hands or fingers on the

front edge of the cookbox.

m Should a grease fire occur, turn off all burners and leave lid

closed until fire is out.

m Do not enlarge valve orifices or burner ports when cleaning

the valves or burners.

m The Weber® gas grill should be thoroughly cleaned on a

regular basis.

m Liquid propane gas is not natural gas. The conversion or

attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.

m Do not attempt to disconnect any gas fitting while your grill

is in operation.

m Use heat-resistant grill mitts or gloves when operating grill. m Keep any electrical supply cord and the fuel supply hose

away from any heated surfaces.

m Combustion byproducts produced when using this product

contain chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.

m Do not use this grill unless all parts are in place. The unit

must be properly assembled according to the assembly instructions.

m Do not build this model of grill in any built-in or slide-in

construction. Ignoring this Warning could cause a fire or an explosion that can damage property and cause serious bodily injury or death.

m Proposition 65 Warning: Handling the brass material on

this product exposes you to lead, a chemical known to the state of California to cause cancer, birth defects or other reproductive harm.

(Wash hands after handling this product.)

◆

LIQUID PROPANE GAS UNITS ONLY: m Use the pressure regulator and hose assembly that is

supplied with your Weber® gas grill.

m Do not attempt to disconnect the gas regulator and hose

assembly or any gas fitting while your grill is in operation.

m A dented or rusty liquid propane tank may be hazardous and

should be checked by your liquid propane supplier. Do not use a liquid propane tank with a damaged valve.

m Although your liquid propane tank may appear to be empty,

gas may still be present, and the tank should be transported and stored accordingly.

m If you see, smell or hear the hiss of escaping gas from the

liquid propane tank:

1. Move away from liquid propane tank.

2. Do not attempt to correct the problem yourself.

3. Call your fire department.

◆

TABLE OF CONTENTS

WARNINGS ..........................................2

TABLE OF CONTENTS .................................3

EXPLODED VIEW .....................................4

EXPLODED VIEW LIST ................................5

WARRANTY .........................................6

GENERAL INSTRUCTIONS .............................7

CANADIAN INSTALLATION ..........................................7

STORAGE AND/OR NONUSE ........................................7

OPERATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

GAS SUPPLY TESTING .............................................7

GAS INSTRUCTIONS ..................................8

INSTALL GAS SUPPLY .............................................8

TYPE OF GAS ....................................................9

WHAT IS NATURAL GAS? ...........................................9

NATURAL GAS CONNECTION .......................................9

LEAK CHECK PREPARATION ........................................9

CHECK FOR GAS LEAKS .......................................... 10

TROUBLESHOOTING .................................20

SIDE BURNER TROUBLESHOOTING ....................20

MAINTENANCE .....................................21

CLEANING ......................................................21

SPIDER/INSECT SCREENS ................................21

WEBER

BURNER TUBES CLEANING OR REPLACEMENT ......................22

ELECTRONIC IGNITION SYSTEM OPERATIONS .......................24

SIDE BURNER MAINTENANCE .....................................25

ANNUAL MAINTENANCE ..........................................25

BEFORE USING THE GRILL ...........................13

SLIDE-OUT GREASE TRAY AND DISPOSABLE DRIP PAN ...............13

ELECTRONIC IGNITER INSPECTION ................................13

HOSE INSPECTION .............................................. 13

MAIN BURNER IGNITION & USAGE .....................14

MAIN BURNER IGNITION ..........................................14

TO EXTINGUISH .................................................14

MAIN BURNER MANUAL IGNITION ................................. 15

TO EXTINGUISH .................................................15

SEAR STATION® IGNITION & USAGE ....................16

SEAR STATION® BURNER IGNITION .................................16

SEAR STATION

WHAT IS SEARING? ..............................................16

SEAR STATION

BURNER MANUAL IGNITION .........................16

BURNER OPERATION ..............................16

GRILLING TIPS & HELPFUL HINTS .....................17

PREHEATING ...................................................17

COVERED COOKING .............................................17

DRIPPINGS AND GREASE ........................................ 17

FLAVORIZER

SYSTEM ........................................... 17

SIDE BURNER IGNITION & USAGE .....................18

SIDE BURNER IGNITION .......................................... 18

TO EXTINGUISH .................................................18

SIDE BURNER MANUAL IGNITION .................................. 19

TO EXTINGUISH .................................................19

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EXPLODED VIEW • DIAGRAMA DE DESPIECE • VUE ECLATEE

Genesis_330_NG_US_050614

1 2

4 5

13 14

7 8

28 29 30

31 32

34 35 36 37

EXPLODED VIEW LIST • LISTA DEL DIAGRAMA DE DESPIECE • LISTE DE LA VUE ECLATEE

1. Thermometer

Termómetro Thermomètre

2. Thermometer Bezel

Moldura decorativa del termómetro Collerette du thermomètre

3. Shroud

Cubierta Etui

4. Handle

Asa Poignée

5. Warming Rack

Rejilla de calentamiento Grille de maintien au chaud

6. Side Table

Mesa lateral Tablette latérale

7. Cooking Grate

Parrilla de cocción Grille de cuisson

1 7. Catch Pan Holder

Soporte del plato recolector Support de l’égouttoir

18. Left Frame Panel

Panel izquierdo del bastidor Panneau de châssis gauche

19. Front Frame Support

Soporte delantero del bastidor Support de châssis avant

20. Left Door

Puerta izquierda Porte gauche

21. Right Door

Puerta derecha Porte droite

22. Door Handle

Asa de la puerta Poignée de porte

23. Shroud Hardware

Accesorios de la cubierta Quincaillerie de l’étui

33. Igniter Module

Módulo de encendido Module de l’allumeur

34. Wind Deflector

Deflector de viento Déflecteur de vent

35. Control Knob

Perilla de control Bouton de commande

36. Sear Station® Knob

Perilla de la estación de dorado Sear Station Bouton Sear Station

3 7. Manifold Hose

Manguera del múltiple Tuyau du collecteur

38. Bulkhead

Tabique divisorio Tête du brûleur

39. Hose

Manguera Tuyau

8. Burner Tube

Tubo quemador Tube du brûleur

9. Flavorizer® Bar

Barra Flavorizer Barre Flavorizer

10. Igniter Electrode

Electrodo de encendido Électrode de l’allumeur

11. Cookbox

Caja de cocción Boîtier de cuisson

12. Heat Deflector

Deflector de calor Déflecteur de chaleur

13. Slide Out Grease Tray

Bandeja deslizante de grasa Plateau de récupération des graisses amovible

14. Rear Frame Support

Soporte posterior del bastidor Support du châssis arrière

24. Side Burner

Quemador lateral Brûleur latéral

25. Side Burner Table

Mesa del quemador lateral Tablette du brûleur latéral

26. Side Burner Gas Line

Línea de gas del quemador lateral Conduite de gaz du brûleur latéral

2 7. Manifold

Múltiple Collecteur

28. Heat Shield

Pantalla contra el calor Protection anti-chaleur

29. Wire Clips

Grapas de alambre Pinces de retenue des câbles

30. Control Panel

Tablero de control Panneau de commande

40. Right Frame Panel

Panel derecho del bastidor Panneau de châssis droit

41. Back Panel

Panel trasero Panneau arrière

42. Bottom Panel

Panel inferior Panneau inférieur

43. Caster

Rueda giratoria Roulette

44. Matchstick Holder

Portacerillos Porte-allumette

45. Locking Caster

Rueda giratoria con bloqueo Roulette à verrouillage

15. Disposable Drip Pan

Bandeja de goteo desechable Egouttoir jetable

16. Catch Pan

Plato recolector Egouttoir

31. Sear Burner Heat Shield

Pantalla contra el calor del quemador para dorar Protection anti-chaleur du brûleur Sear

32. Igniter Button

Botón de encendido Bouton de l’allumeur

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WARRANTY

Thank you for purchasing a Weber® product. Weber-Stephen Products LLC, 200 East Daniels Road, Palatine, Illinois 60067-6266 (“Weber”) prides itself on delivering a safe, durable, and reliable product.

This is Weber’s Voluntary Warranty provided to you at no extra charge. It contains the information you will need to have your Weber® product repaired in the unlikely event of a failure or defect.

Pursuant to applicable laws, the customer has several rights in case the product is defective. Those rights include supplementary performance or replacement, abatement of the purchasing price, and compensation. In the European Union, for example, this would be a two-year statutory warranty starting on the date of the handover of the product. These and other statutory rights remain unaffected by this warranty provision. In fact, this warranty grants additional rights to the Owner that are independent from statutory warranty provisions.

WEBER’S VOLUNTARY WARRANTY

Weber warrants, to the purchaser of the Weber® product (or in the case of a gift or promotional situation, the person for whom it was purchased as a gift or promotional item), that the Weber® product is free from defects in material and workmanship for the period(s) of time specified below when assembled and operated in accordance with the accompanying Owner’s Guide. (Note: If you lose or misplace your Weber® Owner’s Guide, a replacement is available online at www.weber.com, or such country-specific website to which Owner may be redirected.) Under normal, private single family home or apartment use and maintenance, Weber agrees within the framework of this warranty to repair or replace defective parts within the applicable time periods, limitations and exclusions listed below. TO THE EXTENT ALLOWABLE BY APPLICABLE LAW, THIS WARRANTY IS EXTENDED ONLY TO THE ORIGINAL PURCHASER AND IS NOT TRANSFERABLE TO SUBSEQUENT OWNERS, EXCEPT IN THE CASE OF GIFTS AND PROMOTIONAL ITEMS AS NOTED ABOVE.

OWNER’S RESPONSIBILITIES UNDER THIS WARRANTY

To ensure trouble-free warranty coverage, it is important (but it is not required) that you register your Weber® product online at www.weber.com, or such country-specific website to which Owner may be redirected). Please also retain your original sales receipt and/or invoice. Registering your Weber® product confirms your warranty coverage and provides a direct link between you and Weber in case we need to contact you.

The above warranty only applies if the Owner takes reasonable care of the Weber® product by following all assembly instructions, usage instructions, and preventative maintenance as outlined in the accompanying Owner’s Guide, unless the Owner can prove that the defect or failure is independent of non-compliance with the above mentioned obligations. If you live in a coastal area, or have your product located near a pool, maintenance includes regular washing and rinsing of the exterior surfaces as outlined in the accompanying Owner’s Guide.

WARRANTY HANDLING / EXCLUSION OF WARRANTY

If you believe that you have a part which is covered by this Warranty, please contact Weber Customer Service using the contact information on our website (www.weber.com, or such country-specific website to which Owner may be redirected). Weber will, upon investigation, repair or replace (at its option) a defective part that is covered by this Warranty. In the event that repair or replacement are not possible, Weber may choose (at its option) to replace the grill in question with a new grill of equal or greater value. Weber may ask you to return parts for inspection, shipping charges to be pre-paid.

This WARRANTY lapses if there are damages, deteriorations, discolorations, and/or rust for which Weber is not responsible caused by:

• Abuse, misuse, alteration, modification, misapplication, vandalism, neglect, improper assembly or installation, and failure to properly perform normal and routine maintenance;

• Insects (such as spiders) and rodents (such as squirrels), including but not limited to damage to burner tubes and/or gas hoses;

• Exposure to salt air and/or chlorine sources such as swimming pools and hot tubs/spas;

• Severe weather conditions such as hail, hurricanes, earthquakes, tsunamis or surges, tornadoes or severe storms.

The use and/or installation of parts on your Weber® product that are not genuine Weber parts will void this Warranty, and any damages that result hereby are not covered by this Warranty. Any conversion of a gas grill not authorized by Weber and performed by a Weber authorized service technician will void this Warranty.

PRODUCT WARRANTY PERIODS

Cookbox: 10 years, no rust through/burn through (2 years paint excluding fading or discoloration)

Lid assembly: 10 years, no rust through/burn through (2 years paint excluding fading or discoloration)

Stainless steel burner tubes: 10 years, no rust through/burn through

Stainless steel cooking grates: 5 years, no rust through/burn through

Stainless steel Flavorizer® bars: 5 years, no rust through/burn through

Porcelain-enameled cast iron cooking grates: 5 years, no rust through/burn through

All remaining parts: 2 years

DISCLAIMERS

APART FROM THE WARRANTY AND DISCLAIMERS AS DESCRIBED IN THIS WARRANTY STATEMENT, THERE ARE EXPLICITLY NO FURTHER WARRANTY OR VOLUNTARY DECLARATIONS OF LIABILITY GIVEN HERE WHICH GO BEYOND THE STATUTORY LIABILITY APPLYING TO WEBER. THE PRESENT WARRANTY STATEMENT ALSO DOES NOT LIMIT OR EXCLUDE SITUATIONS OR CLAIMS WHERE WEBER HAS MANDATORY LIABILITY AS PRESCRIBED BY STATUTE.

NO WARRANTIES SHALL APPLY AFTER THE APPLICABLE PERIODS OF THIS WARRANTY. NO OTHER WARRANTIES GIVEN BY ANY PERSON, INCLUDING A DEALER OR RETAILER, WITH RESPECT TO ANY PRODUCT (SUCH AS ANY “EXTENDED WARRANTIES”), SHALL BIND WEBER. THE EXCLUSIVE REMEDY OF THIS WARRANTY IS REPAIR OR REPLACEMENT OF THE PART OR PRODUCT.

IN NO EVENT UNDER THIS VOLUNTARY WARRANTY SHALL RECOVERY OF ANY KIND BE GREATER THAN THE AMOUNT OF THE PURCHASE PRICE OF THE WEBER PRODUCT SOLD.

YOU ASSUME THE RISK AND LIABILITY FOR LOSS, DAMAGE, OR INJURY TO YOU AND YOUR PROPERTY AND/OR TO OTHERS AND THEIR PROPERTY ARISING OUT OF THE MISUSE OR ABUSE OF THE PRODUCT OR FAILURE TO FOLLOW INSTRUCTIONS PROVIDED BY WEBER IN THE ACCOMPANYING OWNER’S GUIDE.

PARTS AND ACCESSORIES REPLACED UNDER THIS WARRANTY ARE WARRANTED ONLY FOR THE BALANCE OF THE ABOVE MENTIONED ORIGINAL WARRANTY PERIOD(S).

THIS WARRANTY APPLIES TO PRIVATE SINGLE FAMILY HOME OR APARTMENT USE ONLY AND DOES NOT APPLY TO WEBER® GRILLS USED IN COMMERCIAL, COMMUNAL OR MULTI-UNIT SETTINGS SUCH AS RESTAURANTS, HOTELS, RESORTS, OR RENTAL PROPERTIES.

WEBER MAY FROM TIME TO TIME CHANGE THE DESIGN OF ITS PRODUCTS. NOTHING CONTAINED IN THIS WARRANTY SHALL BE CONSTRUED AS OBLIGATING WEBER TO INCORPORATE SUCH DESIGN CHANGES INTO PREVIOUSLY MANUFACTURED PRODUCTS, NOR SHALL SUCH CHANGES BE CONSTRUED AS AN ADMISSION THAT PREVIOUS DESIGNS WERE DEFECTIVE.

WEBER-STEPHEN PRODUCTS LLC Customer Service Center

2900 Golf Road Rolling Meadows, IL 60008 U.S.A.

For replacement parts, call:

1-800-446-1071

GENERAL INSTRUCTIONS

The Weber® gas grill is portable so you can easily change its location in your yard or on your patio. Portability means you can take your Weber® gas grill with you if you move.

The natural gas supply is easy to use and gives you more cooking control than charcoal fuel.

• These instructions will give you the minimum requirements for assembling your

gas grill. Please read the instructions carefully before using your Weber® gas

Weber grill. Improper assembly can be dangerous.

• Not for use by children.

• If there are local codes that apply to portable gas grills, you will have to conform to them. Installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

• This Weber® gas grill is designed for natural (piped in city) gas only. Do not use liquid propane (LP) bottled gas. The valves, orifices and hose are for natural gas only.

• Do not use with charcoal fuel.

• Check that the area under the control panel and the grease tray are free from debris that might obstruct the flow of combustion or ventilation air.

◆

CANADIAN INSTALLATION

These instructions, while generally acceptable, do not necessarily comply with the Canadian Installation codes, particularly with piping above and below ground. In Canada, the installation of this appliance must comply with local codes and/or the latest edition of Standard CAN/CGA-B149.1 (Natural Gas and Propane Installation Code).

◆

STORAGE AND/OR NONUSE

• The gas must be turned off at the natural gas supply when the Weber® gas grill is not in use.

• When the Weber® gas grill is stored indoors, the gas supply must be disconnected.

• The Weber® gas grill should be checked for gas leaks and any obstructions in the burner tubes before using. (Refer to: “MAINTENANCE/ANNUAL MAINTENANCE”).

• Check that the areas under the control panel and the slide out grease tray are free from debris that might obstruct the flow of combustion or ventilation air.

• The Spider/Insect screens should also be checked for any obstructions. (Refer to: “MAINTENANCE/ANNUAL MAINTENANCE”).

◆

OPERATING m WARNING: Only use this grill outdoors in a well-ventilated

area. Do not use in a garage, building, breezeway or any other enclosed area.

m WARNING: Your Weber

overhead combustible construction.

m WARNING: Your Weber

gas grill shall not be used under

gas grill is not intended to be

installed in or on recreational vehicles and/or boats.

m WARNING: Do not use the grill within 24 inches of

combustible materials. This includes the top, bottom, back or sides of the grill.

m WARNING: The entire cookbox gets hot when in use. Do not

leave unattended.

m WARNING: Keep any electrical supply cord and the fuel

supply hose away from any heated surface.

m WARNING: Keep the cooking area clear of flammable vapors

and liquids, such as gasoline, alcohol, etc., and combustible materials.

◆

GAS SUPPLY TESTING

• Disconnect your Weber® gas grill when the gas supply is being tested at high pressures. This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

• Turn off your Weber This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at the pressure equal to or less than 1/2 psig (3.5 kPa).

gas grill when the gas supply is being tested at low pressures.

◆

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GAS INSTRUCTIONS

INSTALL GAS SUPPLY

General Specifications For Piping

Note: Contact your local municipality for building codes regulating outdoor gas grill installations. In absence of Local Codes, you must conform to the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA 54, or CAN/ CGA-B149.1, Natural Gas and Propane Installation Code. WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL.

Some of the following are general requirements taken from the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA 54, or CAN/CGA-B149.1, Natural Gas and Propane Installation Code for complete specifications.

• This grill is designed to operate at 7" of water column pressure (.2526 psi).

• A manual shut-off valve must be installed outdoors, immediately ahead of the quick disconnect.

• An additional manual shut-off valve indoors should be installed in the branch fuel line in an accessible location near the supply line.

• The quick disconnect connects to a 3/8" NPT thread from the gas source. The quick disconnect fitting is a hand-operated device that automatically shuts off the flow of gas from the source when the grill is disconnected.

• The quick disconnect fitting can be installed horizontally, or pointing downward. Installing the fitting with the open end pointing upward can result in collecting water and debris.

• The dust covers (supplied plastic plugs) help keep the open ends of the quick disconnect fitting clean while disconnected.

• Pipe compound should be used which is resistant to the action of natural gas when connections are made.

• The outdoor connector must be firmly attached to rigid, permanent construction.

m WARNING: Do not route the ten foot hose under a deck. The

hose must be visible.

Gas Line Piping

• For the correct size and length of gas line piping refer to the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA 54, or CAN/CGA-B149.1, Natural Gas and Propane Installation Code.

• Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a minimum wall thickness of .062"; or standard weight (schedule 40) steel or wrought iron pipe.

• Copper tubing must be tin-lined if the gas contains more than 0.3 grams of hydrogen sulfide per 100 cubic feet of gas.

• Plastic tubing is suitable only for outdoor, underground use.

• Gas piping in contact with earth, or any other material which may corrode the piping, must be protected against corrosion in an approved manner.

• Underground piping must have a minimum of 18" cover.

Test Connections

All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA 54, or CAN/CGA-B149.1.

This is a typical installation of a Weber® natural gas grill.

Local codes may require different installations.

INSIDE WALL

1 Gas Supply 2 Shut off

OUTSIDE WALL

3 Quick-Disconnect 4 3/8" Pipe Nipple

5 Reducing Coupling 6 1/2" Pipe Nipple

7 Locking Shut Off

NEVER USE ANY TYPE OF FLARE FITTINGS IN THIS INSTALLATION.

m DANGER

Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for gas leaks. This will result in a fire or explosion which can cause serious bodily injury or death and damage to property.

◆

GAS INSTRUCTIONS

TYPE OF GAS

Your natural gas grill is factory built to operate using natural gas only. Never attempt to operate your grill on gases other than the type specified on the grill rating plates.

Your grill operates at 7" of water column pressure. If replacement of the hose becomes necessary, factory specified parts are required. See your local dealer.

For safety and design reasons, the conversion of a Weber Natural gas to operation using LP gas is not allowed.

WHAT IS NATURAL GAS?

Natural gas, often called methane, is a safe modern fuel. Natural gas is supplied by your local utility and should be readily available if your house is already heated with gas.

NATURAL GAS CONNECTION

Uncoil the NG supply hose and route the end out the access hole at the back panel of the cabinet (1). The 330 unit requires a 1/2" hose as opposed to the 3/8" hose for the 310 & 320. Weber any combustible surfaces. After the gas supply has been run and checked for leaks in accordance to the assembly instructions, you are ready to grill. To connect the hose to the gas supply, pull back the outer fitting, insert the hose fitting all of the way, and release the outer fitting. This process will produce a gas joint.

recommends moving the grill at least 24" from the gas supply and

LEAK CHECK PREPARATION

Check that all Burner Valves are Off

Valves are shipped in the OFF position, but you should check to be sure that they are turned off. Check by pushing in and turning clockwise. If they do not turn, they are off. If they do turn continue turning them clockwise until they stop, then they are off.

Check the Flexible Hose to Manifold Connection

The natural gas hose was attached during the manuafacturing process. We do recommend that the hose to gas manifold connnection be leak tested, following guidelines in this Owner’s Guide, prior to grill operation.

To perform leak checks: Slide back the collar of the quick disconnect (2). Push male fitting of the hose into the quick disconnect, and maintain pressure. Slide the collar closed (3). If it does not engage or lock, repeat procedure. Gas will not flow unless the quick disconnect is properly engaged.

◆

grill from operation using

◆

1 Swivel connection

2 Install covers when hose is disconnected

3 Shut-off valve

4 Coat this pipe nipple with gas-resistant pipe dope

5 Socket

6 Male connection

1 Socket

2 Sleeve

3 Push sleeve back

4 Plug

Push plug until sleeve snaps forward, locking plug in socket.

(This turns on gas automatically.)

When properly assembled, the plug cannot be removed without pushing the sleeve back.

To disconnect, push sleeve back and pull out plug.

(This automatically shuts off gas.)

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GAS INSTRUCTIONS

Remove Control Knobs & Control Panel for Leak Testing

You will need: Phillips & flathead screwdrivers. A) Locate door pin release in door assembly. Using a screwdriver, push down on door

pin release (1) until door detaches from frame assembly. Pull top of door away from

frame assembly (2) and lift door off bottom adjustable hinge pin. B) Remove control knobs, igniter button, retention nut, and battery (3). C) Remove screws from wind deflector with a Phillips screwdriver (4). D) Tilt end of wind deflector down and slide wind deflector away to remove (5). E) Let igniter module dangle from wires. Do not disconnect (6). F) Remove screws from underside of control panel with Phillips screwdriver (7). G) Lift control panel up slightly, tilt up front edge and gently lift up (8). H) Replace control panel and wind deflector when leak check is completed.

◆

GAS INSTRUCTIONS

CHECK FOR GAS LEAKS

m DANGER

Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. Sparks or open flames will result in a fire or explosion, which can cause serious bodily injury or death and damage to property.

Note: All factory-made connections have been thoroughly checked for gas leaks. The burners have been flame-tested. As a safety precaution, however, you should recheck all fittings for leaks before using your Weber® gas grill. Shipping and handling may loosen or damage a gas fitting.

m WARNING: The gas connections of your gas grill have been

factory tested. We do however recommend that you leak check all gas connections before operating your gas grill.

m WARNING: Perform these leak checks even if your grill was

dealer or store assembled.

If your grill has a side burner, make sure the side burner is turned off. Turn on gas supply at source.

m WARNING: Do not ignite burners when leak checking.

You will need: A soap and water solution and a rag or brush to apply it. A) Mix soap and water. B) Turn on gas supply (1). C) Check for leaks by wetting the fitting with the soap and water solution and watching

for bubbles. If bubbles form, or if a bubble grows, there is a leak.

If there is a leak, turn off the gas and tighten the fitting. Turn the gas back on and recheck with the soap and water solution. If leak does not stop, do not use the grill. Contact the Customer Service representative in your area using the contact information on our web site. Log onto www.weber.com.

D) When leak checking is complete, turn gas supply off at the source and rinse

connections with water.

Note: Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks.

m WARNING: You should check for gas leaks every time you

disconnect and reconnect a gas fitting.

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GAS INSTRUCTIONS

Check

A) Flexible Hose to bulkhead connection (1). B) Main gas line to bulkhead connection (2). C) Main gas line to manifold connections (3). D) Side burner gas line to manifold connection (4). E) Side burner pipe fitting to side burner cup (5). F) Side burner pipe fitting to side burner valve connections (6).

m WARNING: If there is a leak at connection (1, 2, 3, 4, 5, or 6),

retighten the fitting with a wrench and recheck for leaks with

soap and water solution. If a leak persists after re-tightening

the fitting, turn OFF the gas. DO NOT OPERATE THE GRILL.

Contact the Customer Service Representative in your area

using the contact information on our web site.

Log onto www.weber.com.

G) Side burner quick disconnect connection (7). H) Flexible Hose to Quick Disconnect connection (8). I) Valves to manifold connections (9).

m WARNING: If there is a leak at connections (7, 8, or 9), turn

OFF the gas. DO NOT OPERATE THE GRILL. Contact the

Customer Service Representative in your area using the

contact information on our web site.

Log onto www.weber.com.

When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.

Reinstall Control Panel

You will need: Phillips screwdriver. A) Position top edge of control panel on tabs of frame. Push down into position. B) Reinstall igniter module. C) Slide both shorter wind deflector tabs toward inside edge of control panel while you

slide longer tab over outside edge. Seek previous illustrations for reference. D) Line up screws with screw holes on both control panel bracket and frame. E) Tighten screws. F) Place corresponding control knobs onto valve stems.

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The grills illustrated in this Owner’s Guide may vary slightly from the model purchased.

BEFORE USING THE GRILL

SLIDE-OUT GREASE TRAY AND DISPOSABLE DRIP PAN

Your grill was built with a grease collection system. Check the slide-out grease tray and disposable drip pan for grease build-up each time you use your grill.

Remove excess grease with a plastic spatula; see illustration. When necessary, wash the grease tray and drip pan with a soap and water solution, then rinse with clean water. Replace the disposable drip pan as needed.

m WARNING: Check the slide-out grease tray and disposable

drip pan for grease build-up before each use. Remove excess grease to avoid a grease fire. A grease fire can cause serious bodily injury or damage to property.

m CAUTION: Do not line the slide-out grease tray with

aluminum foil.

ELECTRONIC IGNITER INSPECTION

Verify that your AA battery (alkaline only) is in good condition and that it is installed correctly (1). Some batteries have a plastic protective wrap around them. This plastic must be removed. Do not confuse this plastic with the battery label.

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HOSE INSPECTION

The hose should be inspected for any signs of cracking.

m WARNING: Check hose before each use of grill for nicks,

cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only Weber® authorized replacement hose. Contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com.

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2 4 7 8

MAIN BURNER IGNITION & USAGE

MAIN BURNER IGNITION

Note: Summary lighting instructions are inside the left-hand cabinet door.

m DANGER

Failure to open the lid while igniting the grill’s burners, or not waiting five minutes to allow the gas to clear if the grill does not light, may result in an explosive flare-up which can cause serious bodily injury or death.

A) Open the lid (1). B) Make sure all burner control knobs are turned off (2). (Push control knob in and turn

it clockwise to ensure that it is in the OFF position.) C) Turn the gas supply valve on (3).

Electronic Ignition System

Each control knob operates an individual burner, and each burner ignites with an electronic igniter. The electronic ignition system ignites each burner individually with a spark from the igniter electrode inside the Gas Catcher™ ignition chamber. You generate the energy for the spark by pushing the electronic ignition button. You will hear it clicking.

D) Ignite the burners individually from left to right. Begin with the burner on the left; push

control knob in and turn it to START/HI (4). Push and hold in the electronic ignition

button (5). You will hear it clicking. Check that the left burner is lit by looking through

the cooking grates. You should see a flame (6).

m WARNING: Do not lean over the open grill.

E) Ignite center burner by pushing control knob in and turning it to START/HI (7). Then,

push and hold in the electronic ignition button (5). You will hear it clicking. Check that

the center burner is lit by looking through the cooking grates. F) Ignite right burner by pushing control knob in and turning it to START/HI (8). Push

and hold in the electronic ignition button (5). You will hear it clicking. Confirm that the

right burner is lit by looking through the cooking grates.

m WARNING: Each burner must be ignited individually by

pushing the electronic ignition button. Failure to do so may

cause a flare-up of gas which can cause serious bodily

injury and damage to property. m WARNING: If any burner fails to ignite during lighting, within

five seconds, stop, turn the burner control knob to OFF and

wait five minutes to allow the gas to clear before you try

again or light with a match. TO EXTINGUISH

Push in and turn each burner control knob clockwise to the OFF position. Turn gas supply off at the source.

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The grills illustrated in this Owner’s Guide may vary slightly from the model purchased.

OFF START/HI MEDIUM LOW

MAIN BURNER IGNITION & USAGE

2 5 7 8

MAIN BURNER MANUAL IGNITION

m DANGER

A) Open the lid (1). B) Make sure all burner control knobs are turned off (2). (Push control knob in and turn

it clockwise to ensure that it is in the OFF position.)

C) Turn the gas supply valve on (3). D) Ignite the burners individually from left to right. Begin with the burner on the left.

Put match in the match holder and strike match. Insert match holder with lit match down through cooking grates, past the Flavorizer® bars and adjacent to the left burner (4). Push control knob in (5) and turn it to START/HI to ignite the left burner. Check that the left burner is lit by looking through the cooking grates. You should see a flame (6).

m WARNING: Do not lean over the open grill.

E) Ignite center burner by putting match in the match holder and striking match. Then,

insert match holder with lit match down through cooking grates, past the Flavorizer bars and adjacent to the center burner. Push control knob in (7) and turn it to START/HI to ignite the center burner. Check that the center burner is lit by looking through the cooking grates.

F) Ignite right burner by putting match in the match holder and striking match.Then,

insert match holder with lit match down through cooking grates, past the Flavorizer® bars and adjacent to the right burner. Push control knob in (8) and turn it to START/ HI to ignite the right burner. Check that the right burner is lit by looking through the cooking grates.

m WARNING: If any burner fails to ignite during lighting, within

five seconds, stop, turn the burner control knob to OFF and wait five minutes to allow the gas to clear before you try

◆

again.

TO EXTINGUISH

Push in and turn each burner control knob clockwise to the OFF position. Turn gas supply off at the source.

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The grills illustrated in this Owner’s Guide may vary slightly from the model purchased.

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SEAR STATION® IGNITION & USAGE

SEAR STATION® BURNER IGNITION

The 330 model includes a sear burner, which operates as an individual burner. Ignition of the sear burner is the same as ignition of a main burner. To ignite the sear burner refer to “MAIN BURNER IGNITION”. Follow all steps, dangers, and warnings when

igniting the sear burner as you would when igniting a main burner.

SEAR STATION® BURNER MANUAL IGNITION

To manually ignite the sear burner, refer to “MAIN BURNER MANUAL IGNITION”. Follow all steps, dangers, and warnings when manually igniting the sear burner as you would when manually igniting a main burner.

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WHAT IS SEARING?

Searing is a direct grilling technique used on meats, such as steak, poultry parts, fish, and chops. Searing browns the surface of the food at a high temperature. By searing or browning both sides of the meat, you caramelize the food surface, creating a more desirable flavor. Searing will also enhance appearance of the meat with sear marks from the cooking grates. The resulting contrast of textures and flavors can make food more interesting to the palate.

As you gain experience in using your Sear Station with different searing times to find results that work best for your taste.

, we encourage you to experiment

SEAR STATION® BURNER OPERATION

The Sear Station® burner has OFF, START/HI, and LOW control settings that work with the left and center burners. With the sear and adjacent burners, you can effectively sear meats while using the right burner cooking area for grilling with moderate heat.

Before searing food, you should turn all of the main burners on HI for ten to fifteen minutes to preheat the grill. Once the grill is preheated, turn the right burner to OFF or LOW. Leave the left and center burners on HI and ignite the Sear Station

Place the meat directly over the Sear Station one to four minutes, depending on the type and thickness of the meat. You may turn the food a quarter turn to make crossing sear marks (1) before you sear the other side in the same manner.

Once you are done searing it, you can finish grilling the meat by moving it to a more moderate heat over the right burner to achieve the desired doneness. Always grill with the lid closed to allow for maximum heat and to avoid flare-ups.

. You will sear each side anywhere from

◆

burner.

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OFF START/HI LOW

GRILLING TIPS & HELPFUL HINTS

• Always preheat the grill before cooking. Set all burners on HI heat and close lid; heat for 10 minutes, or until thermometer registers 500° – 550° F (260° – 288°C).

• Sear meats and cook with the lid down for perfectly grilled food every time.

• Grilling times in recipes are based on 70°F (20°C) weather and little or no wind. Allow more cooking time on cold or windy days, or at higher altitudes. Allow less cooking time in extremely hot weather.

• Grilling times can vary because of the weather, or the amount, size, and shape of the food being grilled.

• The temperature of your gas grill may run hotter than normal for the first few uses.

• Grilling conditions may require adjustment of the burner controls to attain the correct cooking temperatures.

• In general, large pieces of meat will require more cooking time per pound than small pieces of meat. Foods on a crowded cooking grate will require more cooking time than just a few foods. Foods grilled in containers, such as baked beans, will require more time if grilled in a deep casserole rather than a shallow baking pan.

• Trim excess fat from steaks, chops, and roasts, leaving no more than a scant ¼ inch (6.4 mm) of fat. Less fat makes cleanup easier, and is a virtual guarantee against unwanted flare-ups.

• Foods placed on the cooking grate directly above burners may require turning or moving to a less hot area.

• Use tongs rather than a fork for turning and handling meats to avoid losing natural juices. Use two spatulas for handling large whole fish.

• If an unwanted flare-up should occur, turn all burners off and move food to another area of the cooking grate. Any flames will quickly subside. After flames subside, relight the grill. NEVER USE WATER TO EXTINGUISH FLAMES ON A GAS GRILL.

• Some foods, such as a casserole or thin fish fillets, will require a container for grilling. Disposable foil pans are very convenient, but any metal pan with ovenproof handles can also be used.

• Always be sure the slide-out grease tray and catch pan are clean and free from debris.

• Do not line the slide-out grease tray with foil. This could prevent the grease from flowing into the catch pan.

• Using a timer will help to alert you when “well done” is about to become “overdone.”

PREHEATING

Your Weber® gas grill is an energy-efficient appliance. It operates at an economical low BTU rate. Preheating the grill before grilling is important. Light your grill according to the instructions in this Owner’s Guide. To preheat: after lighting, turn all burners to START/ HI, close the lid, and heat until the temperature reaches between 500° and 550° F (260° and 290° C), the recommended broiling temperature. This will take 10 to 15 minutes depending on conditions such as air temperature and wind.

You can adjust the individual burners as desired. The control settings are OFF, START/HI, MEDIUM, or LOW.

FLAVORIZER® SYSTEM

When meat juices drip from the food onto the specially angled Flavorizer® bars, they create smoke that gives foods an irresistible grilled flavor. Thanks to the unique design of the burners, Flavorizer® bars and the flexible temperature controls, uncontrolled flare-ups are virtually eliminated, because YOU control the flames. Because of the special design of the Flavorizer® bars and burners, excess fats are directed through the slide-out grease tray into the grease catch pan.

◆

OFF START/HI MEDIUM LOW

Note: Cooking conditions, such as wind and weather, may require adjustment of burner controls to obtain the correct cooking temperatures.

Note: If grill loses heat while cooking, refer to the troubleshooting section of this manual.

m WARNING: Do not move the Weber® gas grill when operating

or while grill is hot.

If burners go out during cooking, turn all burner knobs off and wait five minutes before relighting.

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COVERED COOKING

All grilling is done with the lid down to provide uniform, evenly circulated heat. With the lid closed, the gas grill cooks much like a convection oven. The thermometer in the lid indicates the cooking temperature inside the grill. All preheating and grilling is done with the lid down. No peeking — heat is lost every time you lift the lid.

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DRIPPINGS AND GREASE

The Flavorizer® bars are designed to “smoke” the correct amount of drippings for flavorful cooking. Excess drippings and grease will accumulate in the catch pan under the slide-out grease tray. Disposable foil drip pans are available that fit the catch pan.

m WARNING: Check the slide-out grease tray and catch pan

for grease build-up before each use. Remove excess grease to avoid a grease fire in the slide-out grease tray.

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2 4

SIDE BURNER IGNITION & USAGE

SIDE BURNER IGNITION

Summary lighting instructions are inside the left hand cabinet door.

m DANGER

Failure to open the lid while igniting the side burner, or not waiting five minutes to allow the gas to clear if the side burner does not light, may result in an explosive flare-up which can cause serious bodily injury or death.

m WARNING: Check hose before each use of grill for nicks,

A) Open the side burner lid (1). B) Check that the side burner valve is turned off (2) (Push control knob in and turn

clockwise to ensure that it is in the OFF position), turn all burners not being used to the OFF position (push in and turn clockwise).

C) Turn the gas supply valve on (3). D) Push down and turn the side burner control valve to START/HI (4). E) Press the igniter button several times so it clicks each time until you see a flame (5).

m CAUTION: Side burner flame may be difficult to see on a

bright sunny day.

m WARNING: If the side burner does not light in five seconds:

a) Turn off the side burner control valve, main burners

and gas supply at source.

b) Wait five minutes to let the gas clear before you try

again, or try lighting with a match (refer to “SIDE BURNER MANUAL IGNITION”).

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TO EXTINGUISH

Push down and turn side burner control knob to the OFF position. Be sure the burner is off and cool before closing the side burner lid.

◆

The grills illustrated in this Owner’s Guide may vary slightly from the model purchased.

OFF

START/HI

LOW

2 5

SIDE BURNER IGNITION & USAGE

SIDE BURNER MANUAL IGNITION

m DANGER

Failure to open the lid while igniting the side burner, or not waiting five minutes to allow the gas to clear if the side burner does not light, may result in an explosive flare-up that can cause serious bodily injury or death.

A) Open the side burner lid (1). B) Check that the side burner valve is turned off (2) (Push control knob in and turn

clockwise to ensure that it is in the OFF position), turn all burners not being used to the OFF position (push in and turn clockwise).

C) Turn the gas supply valve on (3). D) Put match in a match holder and strike match. E) Hold match holder and lit match by either side of the side burner (4). F) Push down and turn the side burner control valve to START/HI (5).

m CAUTION: Side burner flame may be difficult to see on a

bright sunny day.

m WARNING: If the side burner does not light in five seconds:

a) Turn off the side burner control valve, main burners

and gas supply at source.

b) Wait five minutes to let the gas clear before you try

◆

again.

TO EXTINGUISH

Push down and turn side burner control knob to the OFF position. Be sure the burner is off and cool before closing the side burner lid.

◆

The grills illustrated in this Owner’s Guide may vary slightly from the model purchased.

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TROUBLESHOOTING

PROBLEM CHECK SOLUTION

Burners burn with a yellow or orange flame, in conjunction with the smell of gas.

Burner does not light, or flame is low in HI position. Is fuel hose bent or kinked? Straighten fuel hose.

Burner does not ignite when you push the igniter button.

Experiencing flare-ups:

m CAUTION: Do not line the slide out

grease tray with aluminum foil.

Burner flame pattern is erratic. Flame is low when burner is on HI. Flames do not run the whole length of the burner tube.

Inside of lid appears to be “peeling.” (Resembles paint peeling.)

Cabinet doors are not aligned. Check the adjustment pin on the bottom of each door. Loosen adjustment nut/s. Slide door/s until aligned.

If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com.

Inspect Spider/Insect screens for possible obstructions. (Blockage of holes.)

Be sure that there is gas flow to the burners by attempting to match light your burners. Refer to “MAIN BURNER MANUAL IGNITION”.

Is there a fresh battery installed? Verify that the battery is in good condition and installed

Are the wires connected properly to the ignitior module? Be sure that wires are correctly inserted into terminals

Is there plastic wrapping around the new battery? Remove plastic wrapping.

Are you preheating grill in the prescribed manner? All burners on HI for 10 to 15 minutes for preheating.

Are the cooking grates, heat deflectors and Flavorizer bars heavily coated with burned-on grease?

Is the slide out grease tray dirty and not allowing grease to flow into catch pan?

Are burners clean? Clean burners. Refer to “MAINTENANCE”.

The inside of the lid is porcelain enamel or stainless steel, and is not painted. It cannot “peel”. What you are seeing is baked on grease that has turned to carbon and is flaking off.

THIS IS NOT A DEFECT.

Clean Spider/Insect screens. Refer to “ANNUAL MAINTENANCE”.

If match lighting is successful, the problem lies in the ignition system. Refer to “ELECTRONIC IGNITION SYSTEMS OPERATIONS”.

correctly. Refer to “ELECTRONIC IGNITER INSPECTION”.

on ignition box. Refer to “ELECTRONIC IGNITION SYSTEMS OPERATIONS”.

Clean thoroughly. Refer to “CLEANING”.

Clean slide out grease tray.

Clean thoroughly. Refer to “CLEANING”.

Tighten nut.

SIDE BURNER TROUBLESHOOTING

PROBLEM CHECK SOLUTION

Side burner does not light. Is gas supply off? Turn supply on.

Flame is low in HI position. Is the fuel hose bent or kinked? Straighten hose.

Push button ignition does not work. Does burner light with a match? If match lights burner, check igniter. Refer to “SIDE

If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com.

BURNER MAINTENANCE”.

MAINTENANCE

CLEANING m WARNING: Turn your Weber® gas grill off and wait for it to

cool before cleaning.

Outside surfaces — Use a warm soapy water solution to clean, then rinse with water.

m CAUTION: Do not use oven cleaner, abrasive cleansers

(kitchen cleansers), cleaners that contain citrus products, or abrasive cleaning pads on grill or cart surfaces.

Slide-out grease tray — Remove excess grease, wash with warm soapy water, then

rinse.

m CAUTION: Do not line the slide-out grease tray with

aluminum foil.

Flavorizer® bars and cooking grates — Clean with a suitable stainless steel bristle

brush. As needed, remove from grill and wash with warm soapy water, then rinse with water.

m CAUTION: Grill brushes should be checked for loose

bristles and excessive wear on a regular basis. Replace brush if any loose bristles are found on cooking grates or brush. Weber recommends purchasing a new stainless steel grill brush at the beginning of every spring.

m CAUTION: Do not clean your Flavorizer® bars or cooking

grates in a self-cleaning oven.

For availability of replacement cooking grates and Flavorizer® bars, contact the Customer Service Representative in your area using the contact information on our website. Log onto www.weber.com.

Catch pan — Check the catch pan for grease build-up each time you use your grill.

Remove excess grease with a plastic scraper. Wash the catch pan with warm, soapy water and rinse with water. Disposable Weber catchpan.

Thermometer — Wipe with warm soapy water; clean with plastic scrub ball. Cookbox — Brush any debris off of burner tubes. DO NOT ENLARGE BURNER PORTS

(OPENINGS). Wash inside of cookbox with warm soapy water and a water rinse. Inside lid — While lid is warm, wipe inside with paper towel to prevent grease build-up.

Flaking built-up grease resembles paint flakes. Stainless steel surfaces — Wash with a soft cloth and a soap and water solution. Be

careful to scrub with the grain direction of the stainless steel.

Do not use cleaners that contain acid, mineral spirits, or xylene. Rinse well after cleaning.

Preserve your stainless steel — Your grill or its cabinet, lid, and control panel may be

made from stainless steel. Keeping the stainless steel looking its best is a simple matter. Clean it with soap and water, rinse with clear water, and wipe dry. For stubborn particles, a non-metallic brush can be used.

drip pans are available that fit the

m IMPORTANT: Do not use a wire brush or abrasive cleaners

on the stainless steel surfaces of your grill as this will cause scratches.

m IMPORTANT: When cleaning surfaces be sure to rub/wipe

in the direction of the grain to preserve the look of your stainless steel.

◆

WEBER® SPIDER/INSECT SCREENS

Your Weber® gas grill, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section (1) of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the combustion air opening. This could result in a fire in and around the combustion air openings, under the control panel, causing serious damage to your grill.

The burner tube combustion air opening is fitted with a stainless steel screen (2) to prevent spiders and other insects access to the burner tubes through the combustion air openings.

We recommend that you inspect the spider/insect screens at least once a year. (Refer to “ANNUAL MAINTENANCE.”) Also inspect and clean the the spider/insect screens if any of the following symptoms should ever occur:

A) Gas is smelled in conjunction with burner flames that appear yellow and lazy. B) Grill does not reach temperature. C) Grill heats unevenly. D) One or more of the burners do not ignite.

m DANGER

Failure to correct the above mentioned symptoms may result in a fire, which can cause serious bodily injury or death, and cause damage to property.

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MAINTENANCE

BURNER TUBES CLEANING OR REPLACEMENT

You will need: Phillips screwdriver, flathead screwdriver, and 5/16" nut-driver. A) Your Weber® gas grill must be OFF and cool. B) Turn gas OFF at source. C) Remove cookbox components - warming rack, grates and Flavorizer® bars. (Heat

deflectors do not need to be removed.)

Control Panel Removal

To remove control panel: A) Locate door pin release in door assembly. Using a screwdriver, push down on door

pin release (1) until door detaches from frame assembly. Pull top of door away from

frame assembly (2) and lift door off bottom adjustable hinge pin. B) Remove control knobs, igniter button, igniter retention nut, and battery (3). C) Remove screws from wind deflector (4) located underneath the control panel with a

Phillips screwdriver. D) Tilt end of wind deflector down and slide away to remove (5). E) Remove igniter module from control panel (6) and remove all four wires from

module. F) Remove screws from underside of control panel with Phillips screwdriver (7). G) Lift control panel up slightly, tilt up front edge and gently lift up and away (8).

MAINTENANCE

Burner Tube Removal

To remove burner tube(s): A) Remove igniter wire(s) from igniter clip(s) (9). B) Remove screw that holds burner tube to the cookbox using a 5/16" nut-driver (10). C) Pull burner tube assembly (this includes igniter) up and out of cookbox (11).

Note: 310 units will have an additional grounding wire attached to the center burner

tube (12).

Burner Tube Cleaning

To clean the burner tube(s): A) Look inside each burner with a flashlight (13). B) Clean the inside of the burners with a wire (14) (a straightened-out coat hanger will

work).

C) Check and clean the air shutter opening at the ends of the burners. Check and

clean the valve orifices at the base of the valves. Use a steel bristle brush to clean outside of burners (15). This is to make sure all the burner ports are fully open.

m CAUTION: Do not enlarge the burner ports when cleaning.

Burner Tube Reinstallation

To reinstall burner tubes: A) Slide burner tube and igniter wire through hole in cookbox (16). Refer to

“ELECTRONIC IGNITION SYSTEM OPERATIONS” for proper burner position.

B) Align burner tube with valve.

m CAUTION: The burner openings (17) must be positioned

properly over the valve orifices (18).

C) Re-install screw that holds the burner tube to the cookbox using a flathead

screwdriver. Burner tube may seem loose (19), when screw is snug. This is normal.

D) Route wires back through igniter clips. Refer back to figure (9).

m CAUTION: All wires must be properly routed through wire

clips.

E) Attach wires to module, following the numerical/color coding (20). Refer to

“ELECTRONIC IGNITION SYSTEM OPERATIONS” for proper attachment of wires.

m WARNING: After reinstalling the gas lines, they should be

leak checked with a soap and water solution before using the grill. (Refer to “CHECK FOR GAS LEAKS”.)

m WARNING: Make sure that all parts are assembled and

hardware is fully tightened before operating the grill. Your actions, if you fail to follow this Product Warning, may cause a fire, an explosion, or structural failure resulting in serious personal injury or death as well as damage to property.

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