®
SUMMIT
BUILT-IN NG SIDE BURNER INSTALLATION/OWNER'S GUIDE
# 42377
Summit® Built-In NG Side Burner
THESE ACCESSORIES MAY BE PURCHASED SEPARATELY.
YOU MUST READ THIS OWNERS GUIDE
BEFORE OPERATING YOUR GAS GRILL
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open fl ames.
3. Open lid
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fi re department.
Leaking gas may cause a fi re or explosion
which can cause serious bodily injury or
death, or damage to property.
WARNING: Follow all leak-check proce-
dures carefully in this manual prior to
barbecue operation. Do this even if the
barbecue was dealer-assembled.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
WARNING
1. Do not store spare liquid propane cylinder within 10 feet (3m) of this appliance.
2. Do not store or use gasoline or other
fl ammable liquids or vapors within 25 feet
(8m) of this appliance.
WARNING: Do not try to light this ap-
pliance without reading the "Lighting"
Instructions section of this manual
42377 US 05/01/04
NG
US English
DANGERS & WARNINGS
DANGER
Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious
bodily injury or death, or in a fi re or an explosion causing damage to property.
WARNINGS
Do not store a spare or disconnected liquid propane cylinder under or near this barbecue.
Improper assembly may be dangerous. Please carefully follow the assembly instructions in this
manual.
After a period of storage, and/or nonuse, the Weber® Built-In side burner should be checked for gas
leaks and burner obstructions before use. See instructions in this manual for correct procedures.
Do not operate the Weber® Built-In side burner if there is a gas leak present.
Do not use a fl ame to check for gas leaks.
Combustible materials should never be within 24 inches of the top, bottom, back or sides of your
Weber® Built-In side burner.
Do not put a barbecue cover or anything fl ammable on, or in the storage area under the barbecue.
Built-In side burner barbecue should never be used by children. Accessible parts of the barbecue
may be very hot. Keep young children away while it is in use.
You should exercise reasonable care when operating your Weber® Built-In side burner. It will be hot
during cooking or cleaning and should never be left unattended, or moved while in operation.
Should the burner go out while in operation, turn the gas valve off. Open the lid and wait fi ve
minutes before attempting to relight, using the lighting instructions.
Never lean over open side burner or place hands or fi ngers on the front edge of the side burner.
Should a grease fi re occur, turn off burner and leave lid closed until fi re is out.
Do not enlarge valve orifi ces or burner ports when cleaning the valve or burner.
The Weber® Built-In side burner should be thoroughly cleaned on a regular basis.
Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid
propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.
Do not attempt to disconnect any gas fi tting while your barbecue is in operation.
Use heat-resistant barbecue mitts or gloves when operating barbecue.
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
Combustion byproducts produced when using this product contain chemicals known to the state of
California to cause cancer, birth defects, or other reproductive harm.
Do not use this Built-In side burner unless all parts are in place. The unit must be properly
assembled according to the instructions outlined in the “Assembly Instruction” section of the
Owner’s Guide.
LIQUID PROPANE GAS UNITS ONLY:
Use the regulator that is supplied with your Weber® gas barbecue.
Do not attempt to disconnect the gas regulator or any gas fi tting while your barbecue is in
operation.
A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid
propane supplier. Do not use a liquid propane cylinder with a damaged valve.
Although your liquid propane cylinder may appear to be empty, gas may still be present, and the
cylinder should be transported and stored accordingly.
If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder:
1. Move away from liquid propane cylinder.
2. Do not attempt to correct the problem yourself.
3. Call your fi re department.
2
WARRANTY
Warranty
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL
PURCHASER of this Weber® gas grill that it will be free of defects in
material and workmanship from the date of purchase as follows:
Stainless Steel Lid, 10 years
All Remaining Parts, 5 years
when assembled and operated in accordance with the printed instructions
accompanying it.
Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE.
This Limited Warranty shall be limited to the repair or replacement of
parts that prove defective under normal use and service and which on
examination shall indicate, to Weber’s satisfaction, they are defective.
Before returning any parts, contact the Customer service representative
in your region using the contact information sheet provided with your
manual. If Weber
will elect to replace such parts without charge. If you are required to return defective parts, transportation charges must be prepaid. Weber
return parts to the purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or operating diffi culties due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or service, or failure
to perform normal and routine maintenance, including but not limited
to damage caused by insects within the burner tubes, as set out in this
owner’s manual.
Deterioration or damage due to severe weather conditions such as hail,
hurricanes, earthquakes or tornadoes, discoloration due to exposure
to chemicals either directly or in the atmosphere, is not covered by this
Limited Warranty.
There are no other express warrants except as set forth herein and any
applicable implied warranties of merchantability and fi tness are limited
in duration to the period of coverage of this express written Limited
Warranty. Some regions do not allow limitation on how long an implied
warranty lasts, so this limitation may not apply to you.
®
is not liable for any special, indirect or consequential damages.
Weber
Some regions do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you.
Weber® does not authorize any person or company to assume for it any
other obligation or liability in connection with the sale, installation, use,
removal, return, or replacement of its equipment; and no such representations are binding on Weber®.
This Warranty applies only to products sold at retail.
WEBER-STEPHEN PRODUCTS CO.
Customer Service Center
1890 Roselle Road, Suite 308
Schaumburg, IL 60195
USA
www.weber.com
The natural gas supply is easy to use and gives you more
cooking control than charcoal fuel.
• These instructions will give you the minimum requirements for assembling your Weber® Built-In Side
Burner. Please read the instructions carefully before
using your Weber® Built-In Side Burner. Improper assembly can be dangerous.
• Not for use by children.
• If there are local codes that apply to portable gas grills,
you will have to conform to them. If there are no local
codes, you must conform to the latest edition of the
National Fuel Gas Code: ANSI Z 223.1/NFPA54.
®
confi rms the defect and approves the claim, Weber®
®
will
• This Weber® Built-In Side Burner is designed for natural (piped in city) gas only. Do not use liquid propane
(LP) bottled gas. The valves, orifi ces and hose are for
natural gas only.
• Do not use with charcoal fuel.
• Check that the area under the control panel and the
bottom tray are free from debris that might obstruct the
fl ow of combustion or ventilation air.
Storage
■ The gas must be turned OFF at the natural gas supply
when the Weber® Built-In Side Burner is not in use.
■ Check that the areas under the control panel and the
slide out bottom tray are free from debris that might
obstruct the fl ow of combustion or ventilation air.
Operating
WARNING: Only use this barbecue outdoors in
a well-ventilated area. Do not use in a garage,
building, breezeway or any other enclosed area.
WARNING: Your Weber® Built-In Side Burner shall
not be used under an unprotected combustible roof
or overhang.
WARNING: Your Weber® Built-In Side Burner is
not intended to be installed in or on recreational
vehicles and/or boats.
WARNING: Do not use the barbecue within 24
inches of combustible materials, top, bottom, back
or sides of the grill.
WARNING: The entire cooking box gets hot when in
use. Do not leave unattended.
WARNING: Keep any electrical supply cord and the
fuel supply hose away from any heated surface.
WARNING: Keep the cooking area clear of
fl ammable vapors and liquids, such as gasoline,
alcohol, etc., and combustible materials.
Gas Supply Testing
• Disconnect your Weber® gas barbecue when the gas
supply is being tested at high pressures. This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in
excess of 1/2 psig (3.5 kPa).
• Turn OFF your Weber
supply is being tested at low pressures. This appliance
must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at the
pressure equal to or less than 1/2 psig (3.5 kPa).
®
gas barbecue when the gas
3
GAS INSTRUCTIONS
LOCATING YOUR BUILT-IN SIDE BURNER
When determining a suitable location for your Built-In Side
Burner installation, give attention to concerns such as
exposure to wind, proximity to traffi c paths, and keeping
any gas supply lines as short as possible. Never locate
the Summit® Built-In Side Burner in a garage, breezeway,
shed, under an unprotected overhang, or other enclosed
area. Locate the Side Burner and structure so there is
enough room to safely evacuate the area in case of a fi re.
CLEARANCE FROM COMBUSTIBLE SURFACES OR
STRUCTURES
WARNING: Clearance from the outside walls of
the sides and back of the LP Tank Cabinet must be a
minimum of 24 inches any surface. Refer to “Typical
Gas Supply Installation” before starting installation.
WARNING: The structure, “island” counter tops
and adjacent work areas for the LP Tank Cabinet
installation must be built from noncombustible
materials only.
Any Surface
24 inches
24 inches min.
for lid clearance
24 inches Any Surface
Any Surface
24 inches
Side
Burner
Note: For a countertop
treatment: Recommended
3/4 inch overhang. Notch
front edge for frame to
fully slide in.
NOTE: If you have questions on what materials are considered noncombustible, contact you local building supplier
or fi re department.
BUILT-IN SRUCTURE CUTOUT DIMENSIONS
All dimensions are to fi nished surfaces.
WARNING: All counter top fi nished surfaces must be
constructed of a noncombustible material.
Side Burner
Cut out Dimensions Tolerances
A
B
C
1
"+
10
2
3
3
/
"+
4
1
/
"+
16
4
1
1
1
/
" -
4
/
" -
4
/
" -
4
1
/
"
4
1
/
"
4
1
/
"
4
4
GAS INSTRUCTIONS
BUILT-IN GAS LINE LOCATIONS
GENERAL CONSTRUCTION DETAILS
• Summit
before construction begins.
• All dimensions have a tolerance of plus or minus
+/-
Provide access for a corrugated gas line depending on
the location of the side burner in relation to your main gas
supply and regulator position.
Area should be kept clear of sharp, jagged, or
extremely abrasive surfaces to avoid possible damage
to gas supply lines. Exercise caution when pulling gas
lines through built-in structure.
A 3/8 “ inch stainless steel corrugated gas line should be
used to connect the side burner to the regulator accessory
coupling.
WARNING: Do not use a rubber gas hose.
®
Built-In side burner unit should be on site
1
/
” inch.
4
Test connections
All connections and joints must be thoroughly
tested for leaks in accordance with local codes
and all listed procedures in the latest edition of
ANSI Z223.1/NFPA 54.
DANGER
Do not use an open fl ame to check for gas leaks.
Be sure there are no sparks or open fl ames in
the area while you check for gas leaks. This will
result in a fi re or explosion which can cause
serious bodily injury or death, and damage to
property.
Be sure to secure the side burner unit with non corrosive
screws anchored into the fi nished surface of the “island
structure”.
Replace the plastic plug on the front mounting hole to
conceal the screw once side burner is secure.
3/8" SAE stainless
corregated gas line
to regulated
gas supply
MOUNTING THE
SIDE BURNER
Connect the corrugated gas line to the side burner valve
located on the back right hand side of side burner.
5
GAS INSTRUCTIONS
TYPICAL NATURAL GAS SUPPLY
INSTALLATION
We recommend that this installation be done by a
LICENSED professional.
GENERAL SPECIFICATIONS FOR PIPING
Note - Contact your local municipality for building
codes regulating outdoor gas grill installations. In
absence of Local Codes, you must conform to the
latest edition of National Fuel Gas Code ANSI Z223.1/
NFPA54.
• This grill is designed to operate at 4.5 inches of water
column pressure.
• A manual shut-off valve must be installed outdoors,
and be accessible, not in the “built-in” structure. An
additional manual shut-off valve indoors should be installed in the branch fuel line in an accessible location
near the supply line.
Caution: If young children are in the area, a locking
valve should be considered.
• Pipe compound should be used which is resistant to
the action of liquid propane gas when gas connections
are made.
• The gas connections must be fi rmly attached to rigid,
permanent construction.
GAS LINE PIPING
• Refer to the piping chart at the bottom of previous
page.
• The corrugated gas line from the manifold is 58 inches
long. Do not extend the gas line.
• We have provided the means to make an SAE 45°
fl are connection. Do not use pipe sealant on this
connection.
• If the length of line required does not exceed 50 feet,
use a 5/8” O.D. tube. One size larger should be used
for lengths greater than 50 feet. Refer to piping chart.
• Gas piping may be copper tubing, type K or L;
polyethylene plastic tube, with a minimum wall
thickness of .062 inch; or standard weight (schedule
40) steel or wrought iron pipe.
• Copper tubing must be tin-lined if the gas contains
more than 0.3 grams of hydrogen sulfi de per 100 cubic
feet of gas.
• Plastic tubing is suitable only for outdoor, underground
use.
• Gas piping in contact with earth, or any other material
which may corrode the piping, must be protected
against corrosion in an approved manner.
• Underground piping must have a minimum of 18”
cover.
Note: The information provided in this manual is
general for typical installations. We cannot cover all
possible installation ideas. We recommend, prior to
installation, that you contact your municipality for
local building codes and your local fi re department for
installation verifi cation.
If you have any questions, contact Customer Service
at 1-800-446-1071
Table
10-1
Nominal
Iron Pipe
Size
(Inches)
1/4 .364 32 22 18 15 14 12 11 11 10 9 8 8 7 6
3/8 .493 72 49 40 34 30 27 25 23 22 21 18 17 15 14
1/2 .622 132 92 73 63 56 50 46 43 40 38 34 31 28 26
3/4 .824 278 190 152 130 115 105 96 90 84 79 72 64 59 55
1 1.049 520 350 285 245 215 195 180 170 160 150 130 120 110 100
1 1/4 1.380 1050 730 590 500 440 400 370 350 320 305 275 250 225 210
1 1/2 1.160 1600 1100 890 760 670 610 560 530 490 460 410 380 350 320
2 2.067 3050 2100 1650 1450 1270 1150 1050 990 930 870 780 710 650 610
2 1/2 2.469 4800 3300 2700 2300 2000 1850 1700 1600 1500 1400 1250 1130 1050 980
3 3.068 8500 5900 4700 4100 3600 3250 3000 2800 2600 2500 2200 2000 1850 1700
4 4.026 17500 12000 9700 8300 7400 6800 6200 5800 5400 5100 4500 4100 3800 3500
Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 psi or Less and a Pressure Drop of 0.3 Inch
Internal
Diameter
(Inches)
©1997 National Fire Protection Association, Inc., and International Approval Services - U.S., Inc. All Rights Reserved.
10 20 30 40 50 60 70 80 90 100 125 150 175 200
Water Column. (Based on a 0.60 Specifi c Gravity Gas)
Length of Pipe (Feet)
6
GAS INSTRUCTIONS
TEST CONNECTIONS
All connections and joints must be thoroughly tested
for leaks in accordance with local codes and all listed
procedures in the latest edition of the National Fuel Gas
Code ANSI Z223.1/NFPA 54.
DANGER
Do not use an open fl ame to check for gas leaks.
Be sure there are no sparks or open fl ames in
the area while you check for gas leaks. This will
result in a fi re or explosion which can cause
serious bodily injury or death, and damage to
property.
REGULATOR
• The regulator should be adequately supported.
• The regulator must be installed close to the appliance.
• Each appliance must have a separate regulator.
CONNECT GAS SUPPLY
1) Uncap the fl are fi tting from the optional side burner
connection located at regulator.
Note: You must connect your side burner to a Weber®
approved regulator(part number #62434) located at
main gas supply. If you do not use a Weber® approved
regulator the Warranty on the Summit® Built-In Side
Burner will be voided.
If you have any questions, contact Customer Service
at 1-800-446-1071
2) Connect the corrugated gas line to the side burner
Connection.
top view
Test connections
All connections and joints must be thoroughly
tested for leaks in accordance with local codes
and all listed procedures in the latest edition of
ANSI Z223.1/NFPA 54.
DANGER
Do not use an open fl ame to check for gas leaks.
Be sure there are no sparks or open fl ames in
the area while you check for gas leaks. This will
result in a fi re or explosion which can cause
serious bodily injury or death, and damage to
property.
WARNING: You should check for gas leaks every
time you disconnect and reconnect a gas fi tting.
Note - All factory-made connections have been thoroughly
checked for gas leaks. As a safety precaution however,
you should recheck all fi ttings for leaks before using your
Summit® Built-In side burner. Shipping and handling may
loosen or damage a gas fi tting.
You will need: a soap and water solution, and a rag or
brush to apply it.
Turn on gas supply.
Check for leaks by wetting the connections with the soap
and water solution and watching for bubbles. If bubbles
form or if a bubble grows, there is a leak.
Note - Since some leak test solutions, including soap and
water, may be slightly corrosive, all connections should be
rinsed with water after checking for leaks.
WARNING: Do not ignite burners when leak check-
ing.
Hard piped
gas supply
Hard piped
gas supply
Cap
(Optional
Side Burner)
Regulator
top view
Regulator
Figure 1
to side burner
Figure 2
7
GAS INSTRUCTIONS
Check:
1) Corrugated gas line-to-Accessory “T” Connection.
2) Main gas Supply to regulator
WARNING: If there is a leak a connection(1),
retighten the fi tting with a wrench and recheck for
leaks with soap and water solution.
If a leak persists after retightening the fi tting, turn OFF
the gas. DO NOT OPERATE THE GRILL. Contact the
Customer Service Representative in your region using
the contact information sheet provided with your
manual.
Check:
When leak checks are complete, turn gas supply OFF at
the source and rinse connections with water.
TOPVIEW
Side Burner Lighting Instructions
DANGER
Failure to open the lid while igniting the side
burner, or not waiting 5 minutes to allow the
gas to clear if the side burner does not light,
may result in an explosive fl ame-up which
can cause serious bodily injury or death.
Lighting the side burner.
1) Open the side burner lid.
2) Check that the side burner valve is turned OFF. (Push
the knob down and turn clockwise to ensure it is in the
off position.).
3) Turn the gas supply valve on.
4) Push down and turn the side burner control valve to
START/HI.
5) Push igniter button and hold until burner ignites. You
will hear the igniter sparking.
TOSIDE
BURNER
TOREGULATOR
CAUTION: Side burner fl ame may be diffi cult to see
on a bright sunny day.
WARNING: If the side burner does not light:
1) Turn OFF the side burner control valve.
2) Wait 5 minutes to let the gas clear before you
try again or try to light with a match.
8
OPERATING
Manually Lighting the Side Burner
DANGER
Failure to open the lid while igniting the side
burner, or not waiting 5 minutes to allow the
gas to clear if the side burner does not light,
may result in an explosive fl ame-up which can
cause serious bodily injury or death.
1) Open the side burner lid.
2) Check that the side burner valve is turned OFF. (Push
the knob down and turn clockwise to ensure that it is in
the off position.).
3) Turn the gas supply valve on.
4) Put match in a match holder and strike match.
5) Push down and turn the side burner control valve to
START/HI.
6) Hold match holder and lit match by right side of side
burner.
Replace Igniter Batteries
Parts required: 1 AA alkaline battery per igniter.
Unscrew igniter button from top of control panel. Remove
igniter button and contact spring. Remove old battery and
replace with a new AA alkaline battery. Positive end(1) of
battery faces up as shown in illustration. Replace spring
contact(2) and screw igniter button(3) back down.
7) Push igniter button and hold until burner ignites. You
will hear the igniter sparking.
CAUTION: Side burner fl ame may be diffi cult to see
on a bright sunny day.
WARNING: If the side burner does not light:
1) Turn OFF the side burner control valve.
2) Wait 5 minutes to let the gas clear before you
try again or try to light with a match.
To Extinguish
Push down and turn each burner control knob clockwise to the OFF position. Turn gas supply OFF at the
source.
9
SIDE BURNER TROUBLESHOOTING
Problem Check Cure
Side Burner does not light.
Flame is low in HIGH position.
Push button ignition does not
work.
Is gas supply off? Turn supply on.
Is the fuel hose bent or kinked? Straighten gas line.
Does burner light with a match? If match lights burner, check
igniter (see below).
If problems cannot be corrected by using these methods, please contact the Customer
Service Representative in your region using the contact information sheet provided
with your manual.
Side Burner maintenance
WARNING: All gas controls and supply valves
should be in the OFF position.
Make sure wire is connected between the igniter and
electrode. Adjust igniter electrode to burner. Gap should
be 1/8 to 3/16 inch from tip of electrode to burner. Spark
should be a white/blue color, not yellow.
1) Igniter Wire
2) Burner
3) 1/8 to 3/16 inch gap between electrode and burner
(3)
Side Burner Grate
Side Burner Cap
Side Burner Ring & Head
Igniter Electrode
Control Knob
10
Igniter
Loading...