YOU MUST READ THIS OWNERS GUIDE BEFORE OPERATING YOUR GAS GRILL
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open fl ames.
3. Open lid
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fi re department.
Leaking gas may cause a fi re or explosion
which can cause serious bodily injury or
death, or damage to property.
WARNING
1. Do not store spare liquid propane cylinder within 10 feet (3m) of this appliance.
2. Do not store or use gasoline or other
fl ammable liquids or vapors within 25
feet (8m) of this appliance.
WARNING: Follow all leak-check proce-
dures carefully in this manual prior to
barbecue operation. Do this even if the
barbecue was dealer-assembled.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
42373 US 04/01/04
NG
US English
DANGERS & WARNINGS
DANGER
Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious
bodily injury or death, or in a fi re or an explosion causing damage to property.
WARNINGS
Do not store a spare or disconnected liquid propane cylinder under or near this barbecue.
Improper assembly may be dangerous. Please carefully follow the assembly instructions in this
manual.
After a period of storage, and/or nonuse, the Weber® gas barbecue should be checked for gas leaks
and burner obstructions before use. See instructions in this manual for correct procedures.
Do not operate the Weber® gas barbecue if there is a gas leak present.
Do not use a fl ame to check for gas leaks.
Combustible materials should never be within 24 inches of the top, bottom, back or sides of your
Weber® gas barbecue.
Do not put a barbecue cover or anything fl ammable on, or in the storage area under the barbecue.
Your Weber® gas barbecue should never be used by children. Accessible parts of the barbecue may
be very hot. Keep young children away while it is in use.
You should exercise reasonable care when operating your Weber® gas barbecue. It will be hot during
cooking or cleaning and should never be left unattended, or moved while in operation.
Should the burners go out while in operation, turn all gas valves off. Open the lid and wait fi ve
minutes before attempting to relight, using the lighting instructions.
Do not use charcoal or lava rock in your Weber® gas barbecue.
Never lean over open grill or place hands or fi ngers on the front edge of the cooking box.
Should a grease fi re occur, turn off all burners and leave lid closed until fi re is out.
Do not enlarge valve orifi ces or burner ports when cleaning the valves or burners.
The Weber® gas barbecue should be thoroughly cleaned on a regular basis.
Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid
propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.
Do not attempt to disconnect any gas fi tting while your barbecue is in operation.
Use heat-resistant barbecue mitts or gloves when operating barbecue.
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
Combustion byproducts produced when using this product contain chemicals known to the state of
California to cause cancer, birth defects, or other reproductive harm.
Do not use this barbecue unless all parts are in place. The unit must be properly assembled
according to the instructions outlined in the “Assembly Instruction” section of the Owner’s Guide.
LIQUID PROPANE GAS UNITS ONLY:
Use the regulator that is supplied with your Weber® gas barbecue.
Do not attempt to disconnect the gas regulator or any gas fi tting while your barbecue is in operation.
A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid
propane supplier. Do not use a liquid propane cylinder with a damaged valve.
Although your liquid propane cylinder may appear to be empty, gas may still be present, and the
cylinder should be transported and stored accordingly.
If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder:
1. Move away from liquid propane cylinder.
2. Do not attempt to correct the problem yourself.
3. Call your fi re department.
2
WARRANTY
Warranty
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL
PURCHASER of this Weber® gas grill that it will be free of defects in material and workmanship from the date of purchase as follows:
Aluminum Castings, lifetime, 1 year paint
Stainless Steel Hood Section, 25 years
Burners, 10 years
Igniter, 3 years
Cooking Grates, 7 years
Flavorizer® Bars, 5 year no rust
through
Thermoplastic/Thermoset Parts, 10 years Excluding
fading
Rotisserie and all related
components, 1 year
All Remaining Parts, 5 years,
when assembled and operated in accordance with the printed instructions
accompanying it.
Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE.
This Limited Warranty shall be limited to the repair or replacement of parts
that prove defective under normal use and service and which on examination shall indicate, to Weber’s satisfaction, they are defective. Before
returning any parts, contact the Customer service representative in your
region using the contact information sheet provided with your manual. If
®
Weber
confi rms the defect and approves the claim, Weber® will elect to
replace such parts without charge. If you are required to return defective
parts, transportation charges must be prepaid. Weber® will return parts to
the purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or operating diffi culties
due to accident, abuse, misuse, alteration, misapplication, vandalism,
improper installation or improper maintenance or service, or failure to
perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner’s
manual.
Deterioration or damage due to severe weather conditions such as hail,
hurricanes, earthquakes or tornadoes, discoloration due to exposure
to chemicals either directly or in the atmosphere, is not covered by this
Limited Warranty.
There are no other express warrants except as set forth herein and any
applicable implied warranties of merchantability and fi tness are limited in
duration to the period of coverage of this express written Limited Warranty.
Some regions do not allow limitation on how long an implied warranty
lasts, so this limitation may not apply to you.
Weber® is not liable for any special, indirect or consequential damages.
Some regions do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you.
®
Weber
does not authorize any person or company to assume for it any
other obligation or liability in connection with the sale, installation, use,
removal, return, or replacement of its equipment; and no such representations are binding on Weber®.
This Warranty applies only to products sold at retail.
WEBER-STEPHEN PRODUCTS CO.
Customer Service Center
1890 Roselle Road, Suite 308
Schaumburg, IL 60195
USA
The natural gas supply is easy to use and gives you more
cooking control than charcoal fuel.
• These instructions will give you the minimum requirements for assembling your Weber
®
gas barbecue.
Please read the instructions carefully before using
your Weber® gas barbecue. Improper assembly can be
dangerous.
• Not for use by children.
• If there are local codes that apply to portable gas grills,
you will have to conform to them. If there are no local
codes, you must conform to the latest edition of the
National Fuel Gas Code: ANSI Z 223.1/NFPA54.
• This Weber® gas barbecue is designed for natural
(piped in city) gas only. Do not use liquid propane (LP)
bottled gas. The valves, orifi ces and hose are for natural gas only.
• Do not use with charcoal fuel.
• Check that the area under the control panel and the
bottom tray are free from debris that might obstruct the
fl ow of combustion or ventilation air.
Storage
■ The gas must be turned OFF at the natural gas supply
when the Weber® gas barbecue is not in use.
■ Check that the areas under the control panel and the
slide out bottom tray are free from debris that might
obstruct the fl ow of combustion or ventilation air.
■ The Spider /Insect Screens should also be checked for
any obstructions. (See Section: "Annual Maintenance.")
Operating
WARNING: Only use this barbecue outdoors in a
well-ventilated area. Do not use in a garage, building, breezeway or any other enclosed area.
WARNING: Your Weber® gas barbecue shall not be
used under an unprotected combustible roof or
overhang.
WARNING: Your Weber® gas barbecue is not in-
tended to be installed in or on recreational vehicles
and/or boats.
WARNING: Do not use the barbecue within 24
inches of combustible materials, top, bottom, back
or sides of the grill.
WARNING: The entire cooking box gets hot when in
use. Do not leave unattended.
WARNING: Keep any electrical supply cord and the
fuel supply hose away from any heated surface.
WARNING: Keep the cooking area clear of fl am-
mable vapors and liquids, such as gasoline, alcohol,
etc., and combustible materials.
www.weber.com
3
GENERAL INSTRUCTIONS
Gas Supply Testing
• Disconnect your Weber® gas barbecue when the gas
supply is being tested at high pressures. This appliance
and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2
psig (3.5 kPa).
• Turn OFF your Weber® gas barbecue when the gas
supply is being tested at low pressures. This appliance
must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at the
pressure equal to or less than 1/2 psig (3.5 kPa).
Grilling Methods
NOTE: If grill looses heat while cooking refer to the
troubleshooting section of this manual.
WARNING: Do not move the Weber® gas barbecue
when operating or while barbecue is hot.
You can adjust the Left and Right burners in each burner
set as desired. The control settings are High (H), Medium
(M), Low (L), or Off (O).
Note: The temperature inside your cooking box for the fi rst
few uses, while surfaces are still very refl ective, may be
hotter than those shown in your cookbook. Cooking conditions. Such as wind and weather, may require the adjustment of the burner controls to obtain the correct cooking
temperatures.
If burners go out during cooking, open lid, turn off all
burners and wait fi ve minutes before relighting.
Preheating - Your Weber® gas barbecue is an energy-ef-
fi cient appliance. It operates at an economical low BTU
rate. To preheat: after lighting, close lid and turn all burners
to high (HH). Preheating to between 500° and 550° F (260°
and 290° C) will take 10 to 15 minutes depending on conditions such as air temperature and wind.
Drippings and grease - The Flavorizer® bars are designed
to "smoke" the correct amount of drippings for fl avorful
cooking. Excess drippings and grease will accumulate in
the catch pan under the slide out bottom tray. Disposable
foil drip pans are available that fi t the catch pan.
WARNING: Check the bottom tray for grease build-
up before each use. Remove excess grease to avoid
a grease fi re in the slide out bottom tray.
CLEANING
WARNING: Turn your Weber® gas barbecue OFF and
wait for it to cool before cleaning.
CAUTION: Do not clean your Flavorizer® bars or
cooking grates in a self-cleaning oven.
For availability of replacement cooking grates and
Flavorizer
Customer Service Representative in your region using
the contact information sheet
provided with your manual.
Outside surfaces - Use a warm soapy water solution to
clean, then rinse with water.
CAUTION: Do not use oven cleaner, abrasive
cleansers (kitchen cleansers) cleaners that contain
citrus products, or abrasive cleaning pads on
barbecue or cart surfaces.
Slide out Bottom tray - Remove excess grease, then
wash with warm soapy water, then rinse
Flavorizer® bars and Cooking grates - Clean with a
suitable brass bristle brush. As needed, remove from grill
and wash with warm soapy water, then rinse with water.
Catch pan - Disposable foil trays are available, or you can
line the catch pan with aluminum foil. To clean the catch
pan, wash with warm soapy water, then rinse.
Thermometer - Wipe with warm soapy water; clean with
plastic scrub ball.
Inside cooking module - Brush any debris off of
burner tubes. DO NOT ENLARGE BURNER PORTS (OPENINGS). Wash inside of cooking box with warm soapy
water and a water rinse.
Inside Lid - While lid is warm, wipe inside with paper
towel to prevent grease build-up. Flaking built-up grease
resembles paint fl akes.
Stainless steel surfaces - Wash with a soft cloth and a
soap and water solution. Be careful to scrub with the grain
direction of the stainless steel.
Thermoset surfaces - Wash with a soft cloth and a soap
and water solution.
®
bars contact the
Do not use cleaners that contain acid, mineral spirits
or xylene. Rinse well after cleaning.
Thermoset work surfaces are not to be used as cutting
boards.
4
Check for gas leaks
GAS INSTRUCTIONS
DANGER
Do not use an open fl ame to check for gas
leaks. Be sure there are no sparks or open
fl ames in the area while you check for leaks.
Sparks or open fl ames will result in a fi re or
explosion which can cause serious bodily
injury or death and damage to property.
WARNING: You should check for gas leaks every
time you disconnect and reconnect a gas fi tting.
Note - All factory-made connections have been thoroughly
checked for gas leaks. The burners have been fl ametested. As a safety precaution however, you should
recheck all fi ttings for leaks before using your Weber® gas
barbecue. Shipping and handling may loosen or damage a
gas fi tting.
WARNING: Perform these leak checks even if your
barbecue was dealer or store assembled.
You will need: a soap and water solution, and a rag or
brush to apply it.
Turn on gas supply.
Check for leaks by wetting the connections with the soap
and water solution and watching for bubbles. If bubbles
form or if a bubble grows, there is a leak.
Note - Since some leak test solutions, including soap and
water, may be slightly corrosive, all connections should be
rinsed with water after checking for leaks.
WARNING: Do not ignite burners when leak
checking.
(1)
(2)
(3)
Put your fi ngers under the front edge of the control panel
and lift off.
Completely remove the control panel (4) from the cooking
box assembly exposing the valves, burners, igniter, and
manifold.
WARNING : The gas connections of your Summit®
gas grill have been factory tested. We do however
recommend that you leak check all gas connections
before operating your Summit® gas grill.
Remove control panel
Part required: Phillips Screwdriver.
Remove the burner control knobs (1). The screws (2) need
to be removed from the control panel (3) before the control
panel is removed from the grill.
(4)
(2)
55
GAS INSTRUCTIONS
Remove the Front Panel by sliding the panel up and out of
the slots.
Check:
1) Gas line-to-manifold connections.
WARNING: If there is a leak at connection (1),
retighten the fi tting with a wrench and recheck for
leaks with soap and water solution.
If a leak persists after re-tightening the fi tting, turn
OFF the gas. DO NOT OPERATE THE GRILL. Contact
the Customer Service Representative in your region
using the contact information sheet provided with your
manual.
2) Valves to manifold connections.
WARNING: If there is a leak at connections (2), turn
OFF the gas. DO NOT OPERATE THE GRILL. Contact
the Customer Service Representative in your region
using the contact information sheet provided with your
manual.
When leak checks are complete, turn gas supply OFF at
the source and rinse connections with water.
Reinstall control panel
Parts required: control panel, screws, and burner control
knobs.
Place the control panel back onto the control panel brackets
on either side of the front of the cooking box.
Line up screws with screw holes on both the control panel
and control panel brackets. Tighten screws.
(1)
(2)
Reinstall burner control knobs & igniter wires (if necessary).
Place corresponding control knobs down onto the valve
stems. From the underside of the control panel, replace the
two wires (1, 2) of each igniter.
(1)
(2)
-
+
+
-
2
1
1 = White Tab with Black Wire
2 = Yellow Tab with Black Wire
66
OPERATING INSTRUCTIONS
Grilling Methods
NOTE: If grill looses heat while cooking refer to the
troubleshooting section of this manual.
You can adjust the Left and Right burners in each burner
set as desired. The control settings are High (H), Medium
(M), Low (L), or Off (O).
If burners go out during cooking, turn off all burners
and wait 5 minutes before relighting.
WARNING: Check the bottom tray and catch pan
for grease build-up before each use. Remove excess
grease to avoid a grease fi re in the bottom tray.
Preheating the grill before grilling is important. Light your
Summit® gas grill according to the instructions in this
Owner’s Manual. Turn both burners in each burner set
to High (HH), close the lid, and preheat grill with the lid
down until grill thermometer reaches 550ºF. This is the
recommended broiling temperature.
Preheating
Preheating the grill before grilling is very important. Light
your Summit® gas grill according to the instructions in your
Owner’s Manual. Close the lid and wait until the thermometer in your lid reaches 500˚-550˚F (260˚-288˚C). This will
take approximately 10 to 15 minutes, depending on outside
temperatures.
Direct cooking
The Direct Method, similar to broiling, means the food is
cooked directly over the heat source. For even cooking, food
should be turned once halfway through the grilling time.
Use the Direct method for foods that take less than 25 minutes
to cook: steaks, chops, kabobs, sausages, vegetables, and
more.
Direct cooking is also necessary to sear meats. Searing creates that wonderful crisp, caramelized texture where the food
hits the grate. It also adds great color and fl avor to the entire
surface. Steaks, chops, chicken breasts, and larger cuts of
meat all benefi t from searing.
To sear meats, place them over Direct High heat for 2 to 5
minutes per side. Smaller pieces require less searing time.
Usually after searing you fi nish cooking the food at a lower
temperature. You can fi nish cooking fast-cooking foods by the
Direct method; use
the Indirect method for longer-cooking foods.
To set up your gas grill for Direct cooking, preheat the grill with
all burners on High. Place food on the cooking grate, and then
adjust all burners to the temperature noted in the recipe. Close
the lid of the grill and lift it only to turn food or to test for doneness at the end of the recommended cooking time.
Covered cooking
All grilling is done with the lid down to provide uniform,
evenly circulated heat. With the lid closed, the Summit® gas
grill cooks much like a convection oven. The thermometer
in the lid indicates the cooking temperature inside the grill.
All preheating and grilling is done with the lid down. No
peeking — heat is lost every time you lift the lid.
Flavorizer® system
When meat juices drip from the food onto the specially
angled Flavorizer® bars, they create smoke that gives
foods an irresistible barbecued fl avor. Thanks to the unique
design of the burners, Flavorizer® bars and the fl exible
temperature controls, uncontrolled fl are-ups are virtually
eliminated, because YOU control the fl ames. Because of
the special design of the Flavorizer® bars and burners,
excess fats are directed through the funnel-shaped bottom
tray into the grease catch pan.
The most important thing to know about grilling is which
cooking method to use for a specifi c food, Direct or Indirect.
The difference
is simple: place the food directly over the fi re, or arrange
the fi re on either side of it. Using the right method is the
shortest route to great results—and the best way to ensure
doneness safety.
77
OPERATING INSTRUCTIONS
Indirect cooking
The Indirect Method is similar to roasting, but with the added
benefi ts of that grilled texture, fl avor, and appearance you
can’t get from an oven. To set up for Indirect cooking, gas
burners are lit on either side of the food but not directly beneath it. Heat rises, refl ects off the lid and inside surfaces of
the grill, and circulates to slowly cook the food evenly on all
sides, much like a convection oven, so there’s no need to turn
the food.
Use the Indirect method for foods that require 25 minutes or
more of grilling time or that are so delicate that direct exposure
to the fl ame would dry them out or scorch them. Examples
include roasts, ribs, whole chickens, turkeys, and other large
cuts of meat, as well as delicate fi sh fi llets.
To set up your gas grill for Indirect cooking, preheat the grill
with all burners on High. Then adjust the burners on each side
of the food to the temperature noted in the recipe and turn off
the burner(s) directly below the food. For best results, place
roasts, poultry, or large cuts
of meat on a roasting rack set inside a disposable heavygauge foil pan. For longer cooking times, add water to the
foil pan to keep drippings from burning. The drippings can
be used to make gravies or sauces.
Grilling Tips & Helpful Hints
• Always preheat the grill before cooking. Set all burners
on HIGH heat and close lid; heat for 10 minutes, or until
thermometer registers 500˚-550˚F (260˚-288˚C).
• Sear meats and cook with the lid down for perfectly
grilled food every time.
• Grilling times in recipes are based on 70˚F (20˚C)
weather and little or no wind. Allow more cooking time
on cold or windy days, or at higher altitudes. Allow less
cooking time in extremely hot weather.
• Grilling times in charts and recipes are approximate.
Times can vary because of the weather, or the amount,
size and shape of the food being grilled.
• The temperature of your Summit® gas grill may run hotter
than normal for the fi rst few uses.
• Grilling conditions may require the adjustment of
the burner controls to attain the correct cooking
temperatures.
• In general, large pieces of meat will require more cooking
time per pound than small pieces of meat. Foods on a
crowded cooking grate will require more cooking time
than just a few foods. Foods grilled in containers, such
as baked beans, will require more time if grilled in a deep
casserole rather than a shallow baking pan.
• Trim excess fat from steaks, chops and roasts, leaving no
more than a scant 1⁄4 inch of fat. Less fat makes cleanup
easier, and is a virtual guarantee against unwanted fl areups.
• Foods placed on the cooking grate directly above burners
may require turning or moving to a less hot area.
• Use tongs rather than a fork for turning and handling
meats to avoid losing natural juices. Use two spatulas for
handling large whole fi sh.
• If an unwanted fl are-up should occur, turn all burners to
OFF and move food to another area of the cooking grate.
Any fl ames will quickly subside. After fl ames subside,
relight the grill. NEVER USE WATER TO EXTINGUISH
FLAMES ON A GAS GRILL.
• Some foods, such as a casserole or thin fi sh fi llets,
will require a container for grilling. Disposable foil pans
are very convenient, but any metal pan with ovenproof
handles can also be used.
• Always be sure the bottom tray and grease catch pan are
clean and free from debris.
• Do not line the funnel-shaped bottom tray with foil. This
could prevent the grease from fl owing into the grease
catch pan.
• Using a timer will help to alert you when “well-done” is
about to become “over-done.”
88
OPERATING INSTRUCTIONS
Lighting
Summary lighting instructions are on the control panel.
DANGER
Failure to open the lid while igniting the
barbecue's burners, or not waiting 5
minutes to allow the gas to clear if the
barbecue does not light, may result in an
explosive fl ame-up which can cause serious
bodily injury or death.
1
4,5,8
7
Crossover® Ignition System
Note - The Crossover® ignition system ignites the set of left
burners with a spark from the igniter electrode inside the
Gas Catcher™ ignition chamber. You generate the energy
for the spark by pushing the electronic ignition button.
WARNING: Check hose before each use of barbecue
for nicks, cracking, abrasions or cuts. If the hose
is found to be damaged in any way, do not use the
barbecue. Replace using only Weber
replacement hose. Contact the Customer Service
Representative in your region using the contact
information sheet provided with your manual.
1) Open the lid.
2) Make sure all burner control knobs are turned OFF.
(Push each burner control knob down and turn
clockwise to ensure that they are in the off position.)
3) Turn the gas supply valve on.
WARNING: Do not lean over the open grill while
lighting.
4) Select the burner set you want to operate.
5) Push LEFT burner control knob down and turn to
START/HI in selected burner set.
6) Push igniter button and hold until burner ignites. You
will hear the igniter sparker.
7) Check that the burner is lit by looking through the
cooking grates. You should see a fl ame.
WARNING: If the burner does not light, turn the
LEFT burner control knob to OFF and wait 5
minutes to let the gas clear before you try again or
try to light with a match.
8) After the LEFT burner is lit you can turn on the RIGHT
burner adjacent to it. The RIGHT burner lights from the
LEFT burner.
®
authorized
2
6
3
2
*The grill illustrated may have slight differences than the
model purchased.
To Extinguish
Push down and turn each burner control knob clockwise to the OFF position. Turn gas supply OFF at the
source.
99
OPERATING INSTRUCTIONS
Manual Lighting
DANGER
Failure to open lid while igniting the
barbecue's burners, or not waiting 5
minutes to allow the gas to clear if the
barbecue does not light, may result in
an explosive fl ame-up which can cause
serious bodily injury or death.
1) Open the lid.
2) Make sure all burner control knobs are turned OFF.
(Push each burner control knob down and turn
clockwise to ensure they are in the off position.)
3) Turn the gas supply valve on.
4) Put match in the match holder and strike match.
WARNING: Do not lean over open barbecue.
5) Push LEFT burner control knob down and turn to
START/HI.
6) Insert match holder and lit match down through
cooking grates and Flavorizor® bars to ignite LEFT
burner in each selected burner set.
WARNING: If the burner does not light, turn the
LEFT burner control knob to OFF and wait 5
minutes to let the gas clear before you try again.
7) After LEFT burner is lit you can turn on the RIGHT
burner adjacent to it. The RIGHT burner lights from the
LEFT burner.
1
4,5,7
6
2
3
2
*The grill illustrated may have slight differences than the
model purchased.
To Extinguish
Push down and turn each burner control knob clockwise to the OFF position. Turn gas supply OFF at the
source.
1010
MAIN BURNER TROUBLESHOOTING
Problem Check Cure
Burners burn with a yellow or
orange fl ame, in conjunction
with the smell of gas.
Burner does not light, or fl ame
is low in HIGH position.
Experiencing fl are-ups:
CAUTION: Do not line the
bottom tray with aluminum foil.
Burner fl ame pattern is erratic.
Flame is low when burner is on
HIGH. Flames do not run the
whole length of the burner tube.
Inspect Spider / Insect Screens for
possible obstructions. (Blockage
of holes.)
Is LP fuel low or empty?Refi ll LP cylinder.
Is fuel hose bent or kinked?Straighten fuel hose.
Does the Left burner light with a
match?
Are you preheating barbecue in
the prescribed manner?
Are the cooking grates and
Flavorizer® bars heavily coated
with burned-on grease?
allowing grease to fl ow into catch
pan?
Are burners clean?Clean burners. (See Section
Clean Spider / Insect Screens.
(See Section “Annual
Maintenance”)
If you can light the Left burner
with a match, then check the
Crossover
All burners on high for 10 to 15
minutes for preheating.
Clean thoroughly. (See Section
“Cleaning”)
Clean bottom trayIs the bottom tray “dirty” and not
“Maintenance”.)
®
ignition system.
Inside of lid appears to be
“peeling.” (Resembles paint
peeling.)
The lid is stainless steel, not paint.
It cannot “peel”. What you are
seeing is baked on grease that
has turned to carbon and is fl aking
off. THIS IS NOT A DEFECT.
Clean thoroughly. (See Section
“Cleaning”.)
If problems cannot be corrected by using these methods, please contact the Customer
Service Representative in your region using the contact information sheet provided
with your manual.
11
MAINTENANCE
(
WEBER® SPIDER /INSECT SCREENS
Your Weber® gas barbecue, as well as any outdoor gas
appliance, is a target for spiders and other insects. They
can nest in the venturi section(1) of the burner tubes. This
blocks the normal gas fl ow, and can cause the gas to fl ow
back out of the air shutter. This could result in a fi re in and
around the air shutters, under the control panel, causing
serious damage to your barbecue.
(1)
The burner tube air shutter is fi tted with a stainless steel
screen(1) to prevent spiders and other insects access to
the burner tubes through the air shutter openings.
(1)
Lightly tap the burner to get debris and dirt out of the
burner tube. Once the spider/insect screens and burners
are clean replace the burners.
If the spider/insect screen becomes damaged or cannot be
cleaned, call Weber-Stephen Products Customer Service
for replacement parts.
MAIN BURNER FLAME PATTERN
The Weber® gas barbecue burners have been factory set
for the correct air and gas mixture. The correct fl ame pattern is shown.
1) Burner tube
2) Tips occasionally fl icker yellow
3) Light blue
4) Dark blue
1)
(2)
(3)
(4)
If the fl ames do not appear to be uniform throughout the
burner tube, follow the burner cleaning procedures.
We recommend that you inspect the Spider/Insect
screens at least once a year. (See Section “Annual
Maintenance”.) Also inspect and clean the the Spider/
Insect screens if any of the following symptoms should
ever occur:
1) The smell of gas in conjunction with the burner fl ames
appearing yellow and lazy.
2) Barbecue does not reach temperature.
3) Barbecue heats unevenly.
4) One or more of the burners do not ignite.
DANGER
Failure to correct the above mentioned symptoms may
result in a fi re, which can cause serious bodily injury
or death, and cause damage to property.
Annual Maintenance
Inspection and cleaning of the Spider/Insect screens
To inspect the spider/insect screens, remove the control
panel. If there is dust or dirt on the screens, remove the
burners for cleaning the screens.
MAIN BURNER CLEANING PROCEDURE
Turn off the gas supply. Remove the manifold.
Look inside each burner with a fl ashlight.
Clean the inside of the burners with a wire (a straightenedout coat hanger will work). Check and clean the air shutter
opening at the ends of the burners. Check and clean the
valve orifi ces at the base of the valves. Use a Steel bristle
brush to clean outside of burners. This is to make sure all
the burner ports are fully open.
CAUTION: Do not enlarge the burner ports when
cleaning.
Brush the spider/inspect screens, lightly, with a soft bristle
brush (i.e. an old toothbrush).
CAUTION: Do not clean the spider/insect screens
with hard or sharp tools. Do not dislodge the spider/
insect screens or enlarge the screen openings.
1212
MAINTENANCE
Replacing Main Burners
1. Your Summit® gas grill must be OFF and cool.
2. Turn gas OFF at source.
3. Disconnect regulator.
4. Remove cooking grates.
5. Remove Smoker box.
6. Remove Flavorizer® bars.
7. To remove control panel refer to “Remove the control
panel” under “Check for Gas Leaks.”
8. Disconnect all ignition wires from the Ignition Module.
9. Remove screws from the manifold assembly:
(a) Locate the screws on both sides of the manifold
frame. (b) Remove the screws from manifold frame.
(a)
(b)
(b)
(a)
-
+
+
-
2
1 = White Tab with Black Wire
2 = Yellow Tab with Black Wire
1
10. Pull manifold assembly out from the manifold frame.
1313
MAINTENANCE
11. Lift and twist the burner assembly slightly, to sepa-
rate the Crossover® tube (a) from the burners (b).
12. Remove the Crossover
(b)
(a)
(b)
®
tube.
CAUTION: The burner openings (1) must be posi-
tioned properly over the
valve orifi ces (2).
(2)
(1)
13. Pull the selected burner(s) tube(s) from manifold
frame and replace with a new burner tube.
14. To reinstall the manifold assembly, reverse steps 7
through 13.
Check proper assembly before fastening manifold in
place.
WARNING: After reinstalling the gas lines, they
should be leak checked with a soap and water solution before using the grill. (See, “Check for gas
leaks.”)
1414
MAINTENANCE
Crossover® Ignition System Operations
If the Crossover® ignition system fails to ignite the LEFT
burner in a burner set, light the LEFT burner with a match.
If the LEFT burner lights with a match, then check the
Crossover® ignition system.
• Check that both ignition wires(1,2) are attached properly.
• Check that the Crossover® ignition button is activating.
• Replace battery with a like brand battery.
• You should hear the igniter sparking.
If the Crossover® ignition system still fails to light, contact
the Customer Service Representative in your region using
the contact information sheet provided with your manual.
(1)
(2)
Replace Igniter Batteries
Parts required: 1 AA alkaline battery per igniter.
Unscrew igniter button from top of control panel. Remove
igniter button and contact spring. Remove old battery and
replace with a new AA alkaline battery. Positive end(1) of
battery faces up as shown in illustration. Replace spring
contact(2) and screw igniter button(3) back down.
1515
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