Wayne-Dalton IDrive 3651-372 Installation Instructions And Owner's Manual

INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL

Model 3651-372

Installation Instructions
and Owner’s Manual

IMPORTANT NOTICE!

Read the enclosed instructions carefully before installing/
operating this garage door opener. Pay close attention to all
warnings and notes. This manual MUST be attached to the
wall in close proximity to the garage door opener.

© Copyright 2004, 2005, 2006 Wayne-Dalton Corp. Rev 7 6/6/2006

Part No. 305871

HOW idrive WORKS

1

3

2

1

idrive mounts to the
counterbalance above door.

2

Lift cables raise door
from bottom.

3

Security arm manually locks
closed door.

MOUNTS ON THE WALL INSTEAD OF CLUTTERING THE CEILING

Package Contents

Three

labels &

Three
labels &
manual

not shown

Three

labels &

manual

not shown

Three
labels &
manual

not shown

Three
labels &
manual

not shown

Three
labels &
manual

not shown

Three
labels &
manual

not shown

Mounting Bracket

Disconnect Cable

Opener

5 Button Wireless

Keyless Entry

Security Light with

Diffuser

Owner’s Manual

Safety Sensors

(2: 1 Sender + 1

Receiver)

Wall Station

Cable Keeper

Assemblies

with Hardware

(2: 1 Right + 1 Left)

Disconnect

Handle Bracket

Gear Assemblies (2)

Disconnect Handle

Disconnect Cable Guide

Bracket

“S” Hook

Insulated Staples (12)

5/16-18 Nut (2)

5/16 Lock Washer (2)

I

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Head Screws (4)

Keychain/Visor
Transmitter (2)

Entrapment Label

1/4-20 x 3/8” Self

Tapping Screws (4)

1/4 x 1-1/2” Hex Head Lag Screws (4)#6 x 7/8” Phillips Pan

Installation DVD

Grease Packet

#6-25 x 1/4” Self

Tapping Screws (2)

Emergency

Disconnect Label

Power Cord Clips (4)

#6-20 x 1/2” Plastic fast

Screws (1)

5/16 x 1-5/8” Hex Head Lag Screws (2)

Safety Sensor Bracket (2)

Sensor Wire Clip

#6-32 x 3/4” Phillips

Pan Head Screw (1)

PRE-INSTALLATION INSPECTION OF YOUR GARAGE DOOR PRIOR TO IDRIVE® FOR
TORSION SPRINGS INSTALLATION

Congratulations, you have just purchased one of the world’s safest garage door
openers! By design, this opener will detect obstructions and reverse rather than force
the door through obstructions. To ensure your new idrive® opener works as intended,
your garage door must be installed and balanced properly. Before installing your garage
door opener, open and close your door manually to ensure that it operates smoothly
from top to bottom. A properly balanced door should not take a lot of effort to open
or close by hand. The door should stay in the open and in the closed position without
drifting. If a door opens fast going up, the door may need spring tension reduced. If the
door drops fast going down, the door may need spring tension increased.

If the door operates properly, then proceed to your idrive® installation manual for
instructions on how to install idrive® for torsion springs garage door opener.

If the operation of the door does not perform as indicated above, please contact a
professional installer to adjust the door spring balance before installing idrive®.

You must contact a professional installer to make adjustments. Do not adjust torsion
springs if you are not a professional installer, as springs have high energy which can
cause severe or fatal injury. Visit www.wayne-dalton.com to find the location of your
nearest professional dealer.

Pre-Installation Inspection

CAUTION! Do not install this Opener on your door unless the following
requirements are met.

Electrical Outlet for
Light/Opener

F

Torsion Tube
1” Diameter

A

D

7” Min

Electrical Outlet

For Opener

Lock/Motor

Clearance for Motor

E

Top View

Lock Adjustments

2-3/4”

S Hook

Mounting Surface

2”- 2-7/8”

Min

Cable
Drum

C

4-1/2”

Cable Guide

Bracket

Counterbalance

Cable

6”

10-3/4”

Top of door

Pre-Installation Inspection

Before installing the torsion idrive® Opener, ensure your door system
meets the following requirements. See the illustrations above as a
visual aid.

A

The torsion tube must be 1” in diameter.

B

There must be at least 30-3/8” of clear torsion tube between the

right (inside garage looking out) Cable Drum and end of left hand
gear. When installing the Opener, ensure there is at least 6” of
clearance between the cable end and the Cable Guide Bracket.

C

The Motor requires between 2-3/4”

the top of the torsion tube.

D

There must be at least 7” of clearance between the top of the

door and the bottom of the torsion tube.

E

Required distance from the torsion tube to the header (mounting
surface) must be 2” to 2-7/8”.

to 4-1/2” of clearance above

B

13-3/8”

30-3/8”

Track

F

Two electrical outlets are recommended for the idrive installation.

One of these outlets needs to be located less than 6’ from the
operator. The second outlet, for the light, can be located at a
position of your choice.

If in the event that an electrical outlet is not located within 6’ of
the operator, contact a local electrician for further options.

Your door must not exceed 8’ in height.

The torsion idrive® Opener will only work on sectional doors.

Do not install on one piece doors.

Your garage door must be properly balanced (door must not be

heavy to lift, nor lift by itself). Maximum door weight (without
spring tension) must not exceed 400lb.

The torsion iDrive® will not work on low headroom systems.

Horizontal tracks should be pitched 1” above level at rear of track.

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II

Pre-Installation Inspection

Note: If your Torsion Spring does not match one of the

following Torsion Springs you may not install this idrive.

Possible Spring Locations

1

3

4

2 1

4

2

3

4

30-3/8”

NOTE: Option 4 depicts an EZ-Set™ torsion spring system. EZ-Set™
torsion spring system is a registered trademark of Clopay® Building
Products - a Griffon Company.

NOTE: When installing torsion iDrive® on EZ-Set™ torsion spring
system, there must be at least 30-3/8” of clear torsion tube between
center bearing bracket and left side of the right hand torsion spring.

Tools Needed

Power Drill

Phillips Head

Screwdriver

Flat Tip

Screwdriver

Ratchet Wrench

7/16” Socket

1/2” Socket

Pliers/Wire Cutters

Pencil

7/16” Socket Driver

7/16” Wrench

1/2” Wrench

1/8” Drill Bit

3/16” Drill Bit3/32” Drill Bit3/8” Wrench

5/64” Drill Bit

Safety GlassesTape Measure

III

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Step Ladder

Needle Nose Pliers

Table of Contents

Package Contents ............................................................................... I.

Pre-Installation Inspection ................................................................... II-III.

Tools Needed ...................................................................................... III.

Important Safety Instructions .............................................................. IV.

WARNING

INCORRECT

INSTALLATION CAN LEAD TO
SEVERE OR FATAL INJURY.
FOLLOW THESE INSTRUCTIONS
CAREFULLY.

Torsion idrive Installation ..................................................................... 1-16.

Pre-Operation Installation ....................................................................17-25.

Operation ............................................................................................ 26-31.

Maintenance ....................................................................................... 31.

Troubleshooting ................................................................................... 32-33.

Warranty ............................................................................................. 33.

Customer Service Number ..................................................................34.

IMPORTANT SAFETY
INSTRUCTIONS

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2. Do not connect the Opener to electrical power until
instructed to do so.

3. Install the Entrapment Warning Label next to the
Wall Station in a prominent location. Install the Emergency
Disconnect Label next to the Emergency Disconnect.

4. Remove all ropes and remove or make inoperative in the
unlocked position, all locks connected to the garage door
before installing the Opener.

5. Do not wear rings, watches or loose clothing when installing
or servicing a garage door system.

6. It is important that you install all the components supplied
with the idrive Opener, i.e., Wall Stations, Safety Sensors, etc.
Use of parts not supplied by Wayne-Dalton Corp. may cause
the Opener to malfunction and create unsafe conditions.

7. Wear safety glasses for eye protection when installing or
servicing the Opener or door.

8. Install Opener on a properly balanced and operating garage
door. Have a qualified service person make adjustments/
repairs to cables, spring assemblies, and other hardware
before installing the Opener. An improperly balanced door
could cause severe injury.

9. Where possible, install the Opener seven feet or more above
the floor. Mount the Emergency Disconnect six feet above
the floor.

10. Locate the Wall Station: (a) within sight of door, (b) at a
minimum height of five feet, so small children cannot reach it,
and (c) away from all moving parts of the door.

11. After installing the Opener, the door MUST reverse when it
contacts a 1- 1/2” high object (or 2 x 4 board laid flat) on
the floor. The door MUST also reverse when a 6” high object is
placed on the floor in line with safety sensors.

12. Installation and wiring must comply with local building and
electrical codes. Connect the Power Cord to a properly
grounded outlet. Do not remove the ground pin from
Power Cord.

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After installation is complete, fasten this
manual near garage door. Perform Monthly
obstruction test and maintenance as
recommended. See pages 23 and 31.

IV

1

Preparing for Installation

Mounting Surface

(2’ x 6” Recommended)

Tools Needed:

Tools Needed:

None

a. If the header does not provide a

mounting surface for the Opener, a
proper mounting surface will need to
be installed.

Securely fasten a wood mounting

surface (2” X 6” recommended) to the
building structure. Make sure the
surface is flush with the header and
properly positioned to allow mounting
the Opener on it.

b. Position Mounting Bracket over

threaded studs and hand tighten with
the (2) 5/16” X 18 hex nuts and
(2) lock washers.

NOTE: Black Drive Gears are factory set.
Do not attempt to turn these gears.

On Same Plane

a
b

Opener

Black Drive

Gears

Studs

Mounting

Bracket

Lock Washers

5/16” -18 Nuts

2

Tools Needed:

Tools Needed:

Tools Needed:

3/8” Wrench

Installing Gear Assemblies

Clean torsion tube of dirt and loose rust
prior to installing the Gear Assemblies.

Remove the Bridge Gears from the
Gear Assemblies.

Place the main gear onto the Torsion
Tube. Orient the Bridge Gear so it can
slide into position surrounding the torsion
tube. Ensure both pieces fit together
properly.

Secure the Bridge Gear to the Main Gear
with the (2) 1/4-20 x 3/8” screws.

Repeat procedure with second Gear
Assembly. Slide the Gear Assemblies
19” apart. See illustration for proper
orientation of the Gear Assemblies.

Gear Assembly

Torsion

Tube

Main Gear

Bridge

Gear

1/4-20 x 3/8”

Screws

19”

1

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3

Lubricating Gear Assemblies

Tools Needed:

None

Lubricate both right hand and left
hand Gear Assembly teeth with the
grease provided.

Apply grease along the Torsion Tube
where the Opener will mount.

Torsion

Tube

Grease
Packet

INSTALLATION

4

Tools Needed:

None

Installing Opener

Place the Opener over the Torsion Tube

and between the two Gear Assemblies.

Center the Mounting Bracket on the
Mounting Surface.

To ease installation, position the Gear
Assemblies so the 3/8” Square Head
Bolts are accessible from the front.

Torsion Tube

Mounting

Bracket

Mounting

Surface

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Square

Head Bolt

2

5

Positioning Opener

Tools Needed:

3/8” Wrench

Lift the Opener slightly and slide the
Right Hand Gear Assembly over so the
Right Hand Drive Gear meshes with and
rests on the teeth of the Right Hand Gear
Assembly. Position Gear Assembly so it is
1/8” from the Opener. Hand tighten
Square Head Bolt.

Repeat for Left Hand Gear Assembly. Left
Hand Gear Assembly Square Head Bolt
should be hand tightened, then with a
wrench tighten 1 to 1 - 1/4 turns to
secure Gear Assembly. Do not tighten
Right Hand Gear Assembly at this time.

NOTE: Black Drive Gears are factory
preset. Do not attempt to turn these

gears.

1/8”

Right Hand
Drive Gear

Square

Head Bolt

Right Hand

Gear Assembly

6

Tools Needed:

1/2” Socket

Ratchet Wrench

Positioning Mounting Bracket

WARNING

LOOSENING OR REMOVING ANY LAG
SCREWS, OR OTHER FASTENERS FROM
THE CENTER SPRING BRACKET
ASSEMBLY COULD RESULT IN SEVERE
OR FATAL INJURY

WARNING

DO NOT MAKE ANY ADJUSTMENTS TO
THE TORSION SPRING OR ANY OF ITS
COMPONENTS BECAUSE THEY ARE
UNDER EXTREME SPRING TENSION AT
ALL TIMES.

Adjust the Mounting Bracket so it fits flush
on the header. Tighten the 5/16-18 nuts
on the threaded studs located on the

bottom of the opener.

5/16-18 Nuts

Mounting Surface

Mounting Bracket

3

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7

Securing Mounting Bracket

Tools Needed:

Drill with 3/16” bit

7/16” Socket Driver

Secure the Mounting Bracket to the
Mounting Surface by first pre-drilling the
Lag Screw locations with a 3/16”
diameter bit and fastening with (2) 5/16”
x 1-5/8” Lag Screws.

INSTALLATION

(2) 5/16” x 1-5/8”

Lag Screws

8

Tools Needed:

Screwdriver

(any type)

Preparing Disconnect Cable

Insert a screwdriver through the cable
loop, to use as a handle when pulling
Disconnect Cable.

Pull out the Disconnect Cable located at
the lower right hand side of the Opener.

NOTE: The Disconnect Cable must be
pulled straight out. The Disconnect Cable
cannot be pulled at an angle.

While holding the Disconnect Cable rotate
the Motor into the down position.

Release the Disconnect Cable to
re-engage the Motor assembly.

NOTE: Motor may partly pivot upwards
due to springs.

Disconnect Cable

Motor

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4

9

Attaching Disconnect Cables

Tools Needed:

Pliers

Attach the loose Disconnect Cable, from
the hardware kit, to the attached
Disconnect Cable using the “S” Hook.

Close both ends of the “S” Hook to lock
the cables together.

Close S-Hook

10

Tools Needed:

None

Threading Disconnect Cable

Guide Bracket

Thread the Disconnect Cable Guide
Bracket onto the Disconnect Cable
making sure the proper hole is used.

• For 2” to 2-1/8” torsion tube to header
offset, use the hole closest to the
flange.

• For 2-7/8” torsion tube to header
offset, use the hole farthest from the
flange.

NOTE: Depending on the type of door
hardware present, it may be necessary
to drill a hole in the right side flagangle
and/or End Bearing Bracket for routing
the Disconnect Cable.

Mounting Surface

Disconnect Cable

Guide Bracket

Disconnect Cable

Guide Bracket

Flagangle

2” offset
2-1/8” offset

5

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Top View

2”- 2-7/8”

Min

2-7/8” offset

11

Attaching Disconnect Cable

Guide Bracket

Tools Needed:

Drill with 1/8” bit

7/16” Socket

Driver

Tape Measure

Position the flange of the Disconnect
Cable Guide Bracket just inside the Cable
Drum. Align the Disconnect Cable so it
remains parallel to the Torsion Tube.
When installing Opener, ensure there is at
least 6” of clearance between the cable
end and the Cable Guide Bracket.

IMPORTANT! If the Disconnect Cable is
not aligned parallel to the Torsion Tube,
the disconnect operation will not function
properly.

Once the Disconnect Cable Guide Bracket
is aligned, drill pilot holes using 1/8” drill
bit. Secure the bracket to the jamb, using
(2) 1/4 x 1-1/2” lag screws.

6”

INSTALLATION

12

Tools Needed:

Drill with 1/8” bit

Routing the Disconnect Cable

Route the Disconnect Cable behind the
counterbalance cable and through a
convenient hole or slot in the Flagangle.
Ensure the Disconnect Cable does not
rub against Counterbalance Cable.

If there isn’t a hole available, it may be
necessary to drill a 1/8” diameter hole in
the Flagangle and/or end bearing bracket.

IMPORTANT! Verify the Disconnect Cable
is between the Counterbalance Cable and
the header/jambs. Route the Disconnect
Cable through Flagangle so the
Disconnect Cable hangs outside of the
track.

Counterbalance cable

Flagangle

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6

13

Mounting Disconnect

Handle Bracket

Tools Needed:

Tools Needed:

Pencil

Tape measure

Drill with 1/8” bit

7/16” Socket

Driver

14

Tools Needed:

Phillips head

screwdriver

Wire cutters

Mark a location on the right jamb, 6 feet
above the floor to mount the Disconnect
Handle Bracket. Align top of the Bracket
with the mark. Drill pilot holes using 1/8”
drill bit. Fasten Bracket to the jamb with
(2) 1/4 x 1-1/2” Lag Screws.

Attaching Disconnect Handle

Start the #6-20 x 1/2” Screw into the
Handle. Thread the Disconnect Cable
through the top of the Handle Bracket and
then the Handle. Locate the Handle in upper
position of Handle Bracket.

Remove all cable slack between the Opener
and the top of the Handle Bracket. Pull the
Disconnect Cable only enough to remove the
Cable’s slack (pulling the Cable more

could cause Opener to disconnect from
the Torsion Tube).

NOTE: If Motor disconnects from Torsion

Tube refer back to step 8.

Opener

Disconnect Handle

Bracket

Right
Jamb

Motor operated position Manual operated position

Upper Position

#6-20 x 1/2”

Screw

Handle

6’

FEET
FROM
FLOOR

Tighten #6-20 x 1/2” screw into the handle
until snug, and then tighten screw an
additional 1 to 1-1/2 turns to secure cable
to handle. Trim off excess cable from bottom
of the handle.

Apply Emergency Disconnect Label next
to the Disconnect Handle Bracket. Use
mechanical fasteners if adhesive will
not adhere.

Note: Pulling the Disconnect Handle down
and hooking it to the bottom of the
Disconnect Handle Bracket will place the
door in manual operated position. When
releasing the Disconnect Handle from the
manual operated position to the motor
operated position, the Disconnect Cable will
be slacked. This is normal. When the Opener
is activated the slack will be taken up.

7

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Disconnect

Cable

Disconnect

Handle
Bracket

Emergency Disconnect Label

15

Positioning Safety Sensor

Wall Mounting Brackets

Tools Needed:

Pencil

Tape measure

Select and mark with a pencil, a
mounting position no more than 5 inches
above the floor to center line of wall
mounting bracket. The Safety Sensors
should be mounted as close to the door
track or inside edge of the door as
possible to offer maximum entrapment
protection. It is very important that both
wall brackets be mounted at the same
height for proper alignment.

Use Steps 15-17 for installing sensors on
both sides of the garage door.

Wall Mounting

Bracket

INSTALLATION

5”

16

Tools Needed:

:

Drill with 3/16” bit

7/16” Socket Driver

7/16” Wrench

Attaching Safety Sensor Wall

Mounting Brackets

Drill pilot holes, using a 3/16” drill bit.
Using two 5/16 x 1-1/2” lag screw,
permanently mount the Wall Mounting
Brackets to both door jambs. In some
installations it may be necessary to attach
a wooden spacer to the wall to achieve
the required alignment.

Attach the “U” Brackets to the Wall
Mounting Brackets with 1/4-20 x 1/2”
Carriage Bolts, Washers and Nuts.
Insert the Bolts from the inside of the “U”
Bracket and hand tighten.

Nut

Washer

Wall Mounting

Bracket

1/4-20 x 1/2”

Carriage Bolt

Door Jam

5/16 x 1-1/2”

Lag Screw

U-Bracket

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8

17

Attaching Safety Sensors

Tools Needed:

None

Attach the Sending and Receiving Safety
Sensors to the “U” Brackets by inserting
all three tabs into the respective holes.

IMPORTANT! Identify which side of the
garage door is exposed to the most
sunlight. Mount the Sending Unit (Unit
without LED) on the side which is exposed
to the most sun. Sunlight may affect the
Safety Sensors, this orientation will help
reduce the effect.

LED

Receiving

Unit

18

Tools Needed:

Hammer

Routing Safety Sensor Wires

Uncoil Wires from Safety Sensors and
route Wires up garage wall and above
torsion tube towards the right side of the
Opener Power Head.

Route Wires behind torsion tube and tack
Wires in place with Insulated Staples.

NOTE: If wires must be lengthened or
spliced use wire nuts or suitable
connectors.

Wire Routing

9

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19

Connecting Safety Sensor

Wires to Opener

Tools Needed:

Wire cutters

Flat Tip

Screwdriver

Needle Nose

Pliers

Expose the Terminal Block by sliding the
right hand Gear Assembly to the right.

Using a pair of Needle Nose Pliers, gently
pull terminal block from right hand side of
opener. Separate wire ends and strip
about 1/2” of the insulation off each of
the wire ends.

Using the Flat Tip Screwdriver to loosen
the screw above Hole #1 of the Terminal
Block. Insert both sender and receiver
solid white wires into Hole #1. Tighten
the screw above Hole #1 till both sender
and receiver solid white wires are
secured tightly. Insert both sender and
receiver wires (white with black stripe)
into Hole #2 by the same process. After
wires are secured in Terminal Block, snap
Terminal Block back in right hand side of
opener.

Terminal Block

Needle Nose

Pliers

INSTALLATION

Flat Tip Screwdriver

Hole #2

White with

Black Stripe

Hole #1

Solid White

Wires

20

Tools Needed:

3/8” Wrench

Organizing Safety Sensor

Sender and Receiver Wires

IMPORTANT! Keep Safety Sensor Wires

away from moving parts.

Keep the Safety Sensor Wires straight and
organized by wrapping them around the
backside of the Opener and securing
them using the Sensor Wire Clip
(adhesive backed). (Ensure the surface
the wire clip is attached to is clean and
oil free).

Position Right Hand Gear Assembly so it
is 1/8” from the Opener. Right Hand Gear
Assembly Square Head Bolt should be
hand tightened, then with a wrench
tighten 1 to 1 - 1/4 turns to secure Gear
Assembly.

1/8”

Right Hand
Drive Gear

Sensor

Wire Clip

Right Hand

Gear Assembly

Square

Head Bolt

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10

21

Positioning Wall Station

Tools Needed:

Tape Measure

Drill

3/32” Drill Bit

3/16” Drill Bit
( For Anchors)

WARNING

TO PREVENT POSSIBLE INJURY, INSTALL
ALL WALL CONTROLS OUT OF THE
REACH OF CHILDREN AND IN A
LOCATION WHERE THE OPENER CAN BE
SAFELY ACTIVATED, WHILE KEEPING
DOOR IN SIGHT. DO NOT MOUNT THE
CONTROLS NEAR OR NEXT TO GARAGE
DOOR.

Locate a convenient place to mount Wall
Station. To keep Wall Station out of the
reach of children, mount at least 5 feet up
from the floor.

If fastening into drywall or concrete, use
anchors provided. Using a 3/32” drill bit
and the drilling template located on page
34, drill the two mounting holes. Drill
3/16” holes if using anchors.

NOTE: Make sure mounting surface
is flat.

5’ Min

22

Tools Needed:

Phillips Head

Screwdriver

Mounting Wall Station

NOTE: The wall station can be mounted

to a NEMA standard electrical device box
or directly to any wall surface. No wiring is
required. If mounting to a NEMA electrical
device box use machine thread screws
provided in place of the wood screws. No
drilling is required. If high voltage wiring is
contained in the box a standard NEMA
solid faceplate must be installed between
the box and the wall station.

Install lower screw leaving 3/16” of the
threads exposed. Slide wall station
Keyhole slot onto the lower screw.
Wallstation should slide onto screw,
providing a snug fit. If necessary,remove
wall station and loosen or tighten lower
screw.

3/16”

Wall

Keyhole Slot

Phillips Head Screw

11

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Mounting Wall Station

None

Phillips Head

Screwdriver

(Continued)

Tools Needed:

CAUTION: Over tightening the upper
screw could deform plastic case and may
affect operation.

Once wall station is snuggly onto lower
screw, install upper screw. Do not over
tighten.

INSTALLATION

Phillips Head Screw

23

Tools Needed:

Installing Battery

Remove the Battery Cover (right-hand side
of wall station) by disengaging the battery
cover’s Lower Clip. Install two AAA
batteries into the wall station observing
the polarity, (+) and (-), of both batteries.
After about five seconds, the Up/Down red
LEDs will begin to blink momentarily every
1/2 second. Re-install the Battery Cover
by first inserting its top into the wall
station then inserting and securing its
bottom.

Apply entrapment label in a convenient
location next to the Wall Station. Use
mechanical fasteners if adhesive will not
adhere.

Wall Station

Battery Cover

(2) AAA Batteries

Lower Clip

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12

24

None

Installing Cable Keepers

Tools Needed:

Carefully inspect the cables on your door.
If they are worn, frayed or broken, contact
a qualified door service company to
replace the cables before installing the
cable keepers.

WARNING

OPERATING A DOOR WITH FRAYED OR
BROKEN COUNTERBALANCE CABLES CAN
RESULT IN SEVERE OR FATAL INJURY.

CONTACT A QUALIFIED DOOR SERVICE
COMPANY TO REPLACE FRAYED OR
BROKEN CABLES BEFORE INSTALLING
CABLE KEEPERS.

WARNING

DO NOT ATTEMPT TO LOOSEN OR
REMOVE BOTTOM BRACKETS. THEY ARE
UNDER EXTREME SPRING TENSION AND
CAN CAUSE SEVERE OR FATAL INJURY

Push Spacer on to the Roller Shaft
between the Bottom Bracket and Roller.
Use an additional Spacer if needed to
achieve min. 1/2” clearance.

Spacer

Roller

If there is less than 1/2” clearance, loosen
the lag screws attaching the track to the
wall and adjust the track for the 1/2”
clearance. Re-tighten the lag screws.

Position the right hand (black) cable keeper
assembly directly above the garage door
bottom bracket. The cable keeper
assembly must extend 1/8” past the end of
the door section. Ensure there is no more
than 4-1/2” from the bottom edge of the
door to bottom of Cable Keeper.

IMPORTANT! Right and left hand is
always determined from inside the
building looking out.

Bottom Bracket

1/8”

4-1/2” Max

1/2” Min

13

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Installing Cable Keepers

(Continued)

Cable Keeper

Assembly

Tools Needed:

Drill with 1/8” bit

7/16” Socket

Driver

Fasten the Cable Keeper Assemblies with
(2) 1/4 x 11/16” self drilling screws (wood
doors will use (2) 1/4 x 1” lag screws).

Once the Cable Keeper Assemblies are
secured to the section, place the Plastic
Sleeve over the Counterbalance Cable and
then rotate the Cable Keeper Arm upward
and attach it to the Plastic Sleeve.

Repeat for the left hand (Red) Cable
Keeper Assembly.

NOTE: It is recommended that wood doors
be pre-drilled with 1/8” pilot holes prior to
fastening.

Cable Keeper Arm

Plastic
Sleeve

Counterbalance

Cable

Cable Keeper

Arm

Cable Keeper

Assembly

(Installed)

(2) 1/4 x 11/16”

Self Drilling Screws

INSTALLATION

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Counterbalance

Cable

Plastic
Sleeve

14

25

Positioning the Light Fixture

Tools Needed:

Phillips head

screwdriver

Flat Tip

Screwdriver

WARNING

TO AVOID ELECTRICAL SHOCK
DISCONNECT POWER TO THE
RECEPTACLE AT THE FUSE/BREAKER
BOX, BEFORE PROCEEDING WITH THE
INSTALLATION OF THE LIGHT FIXTURE.

IMPORTANT! This light fixture has a
grounding type plug with a third
(grounding) pin. This plug will only fit into
a grounding type outlet. If the plug does
not fit into your outlet, contact a qualified
electrician to install the proper outlet. DO
NOT alter the plug in any way.

WARNING

TO AVOID ELECTRICAL SHOCK/FIRE, DO
NOT INSTALL THE LIGHT FIXTURE INTO A
RECEPTACLE WITH A METAL FACE
PLATE.

IMPORTANT! Door must clear Light
Fixture when the door is in the open
position.

The Light Fixture is designed to mount
directly to a standard 120V Duplex
Receptacle. Remove center Hole Plug
from Light Fixture (if installed) to expose
the Screw Hole.

Receptacle Cover

Remove Screw

Remove the center screw in the
Receptacle Cover. Holding Receptacle
Cover in place, insert Light Fixture into
the Receptacle that has the ground hole
farthest from center screw hole.

Secure Light Fixture to receptacle with a
#6-32 x 3/4” Phillips Pan Head Screw.

Replace Hole Plug into the Screw Hole in
the Light Fixture.

NOTE: For temperature protection, the
Hole Plug must be in place prior to using
the Light Fixture.

#6-32 x 3/4”

Phillips Pan Head

Screw

Hole Plug

15

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26

None

Tools Needed:

Attaching Diffuser

Screw a 75W (maximum) light bulb into
Light Socket and snap Diffuser into Light
Fixture.

When assembling Diffuser, make sure
all three Snap Tabs are aligned and fully
snapped into the three Mating Slots of
the Light Fixture.

Turn Receptacle power back on at fuse/
breaker box. The light should blink one
time when the power is turned back on.

NOTE: An accessory power outlet
receptacle (600 Watt Maximum) is
provided as part of the light fixture.

Power Outlet

Light Fixture

Mating Slots

75W (MAX)

Light Bulb

(Not Included)

Snap Tabs

Diffuser

27

Tools Needed:

Phillips head

screwdriver

Connecting Opener Power Cord

WARNING

TO REDUCE THE RISK OF ELECTRICAL
SHOCK, DO NOT ALTER THE PLUG IN ANY
WAY.

Plug the end of the Power Cord into the
nearest grounded power receptacle. (If the
Power Cord is not long enough to reach the
closest receptacle, contact a service person
for further options.) As soon as power is
applied to the Opener the Opener will beep
twice.

Excess Power Cord length must be routed
and contained safely away from any moving
parts.

NOTE: Do not permanently attach Power
Cord to building! Use only the Power Cord
Clips supplied with the Opener.

NOTE: If the 6’ power cord will not reach an
electrical outlet, contact a local electrician
for further options.

NOTE: If permanet wiring is dersired, skip to
Step 39 for instructions.

Power Receptacle

6’ Power Cord

Opener

Plastic Clip

#6 x 7/8”

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Pan Head Screw

16

28

Tools Needed:

None

Programming Wall Station

WARNING

TO AVOID POSSIBLE SEVERE OR FATAL
INJURY, MANUALLY DISCONNECT THE
OPENER, USING THE EMERGENCY
HANDLE PRIOR TO PROGRAMMING
REMOTE CONTROLS.

WARNING

THE OPENER SHOULD ONLY BE
DISCONNECTED WHEN THE DOOR IS IN
THE CLOSED (DOWN) POSITION.
OTHERWISE, IN CASE OF WEAK OR
BROKEN SPRING(S), THE DOOR COULD
FALL, CAUSING SEVERE OR FATAL
INJURY.

a. Pull the emergency Disconnect Handle

to the manual door operated position
(lower position).

b. On the front cover of the Opener, press

and release the Red Program Button;
the Opener will beep once, indicating
activation of the program mode. The
Opener will remain in Program Mode
for 30 seconds. If at the end of 30
seconds the Opener has not learned an
RF device, the Opener will beep once;
indicating the learn mode is no longer
active.

Handle In Manual

Door Operated

Position

a
c

LEDs

Red Program

Button

Motor in

Up Position

b

d

Light Button

Handle In Motor

Operated Position

c. Press and hold the Wall Station light

button until the Opener beeps once.
The Wall Station is now programmed.

No beeping response from the Opener
during the Wall Station programming
indicates a programming failure. Repeat
programming Steps a-c.

d. Return the Emergency Disconnect

Handle to the Motor Operated position
(upper position).

Note: The opener can be activated by up
to six remote control devices (including
Wall Station, Transmitter, and Keyless
Entry Devices). If a seventh control is
programmed, the first of the program
controls will be overridden and will no
longer activate the opener.

17

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29

None

Programming the Light Fixture

Tools Needed:

a. Press the Red Program Button on the

light fixture. The LED on the light
fixture will turn on and remain on for
30 seconds or until a Wall Station is
learned. The incandescent lamp will
also turn on when program button is
pushed.

b. Press the Light Button on the Wall

Station. This must be done within 30
seconds of pressing the program
button on the light fixture. The light
fixture lamp and LEDs will blink three
times to indicate successful
programming. The light fixture can now
be turned on and off from this Wall
Station.

NOTE: In order to program the Light
Fixture to the Opener, the installer must
have the Wall Station programmed to the
Opener.

Program Button

INSTALLATION

Light Button

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18

30

Checking for Obstructions

Handle In Manual Door

Operated Position

Tools Needed:

Ratchet wrench

Move the Emergency Disconnect Handle
to the Manual Operated Position (lower).

WARNING

THE OPENER SHOULD ONLY BE
DISCONNECTED WHEN THE DOOR IS IN
THE CLOSED (DOWN) POSITION.
OTHERWISE, IN CASE OF WEAK OR
BROKEN SPRING(S), THE DOOR COULD
FALL, CAUSING SEVERE OR FATAL
INJURY.

Manually raise the door to the fully open
position. Then manually lower the door
to the fully closed position.

If no obstructions interfere with the door
when manually opened and closed,
proceed to Step 31.

If an object, such as a ceiling beam,
obstructed the door from opening
completely, proceed to Step 31 then 33
to set a custom upper limit setting
during the install routine.

If there is interference between the top
of the door and the Opener’s housing,
try repositioning the Top Bracket as far
up as possible.

“ L” Top Bracket

Bolts and Nuts

Roller Carrier

Horizontal Track

Screws

Top Roller

CAUTION! Complete repositioning the
top bracket on one side of the door,
before beginning the other side.

The Top Brackets are located on the
garage door top section (closest to the
ceiling). Loosen the nuts from the Roller
Carrier (if present).

Remove the screws holding the top
bracket to the door section. Raise the
Top Bracket and re-attach. Re-align the
top roller in the track by moving the
roller carrier until the door section meets
the door stop. Tighten nuts.

Repeat for the other side.

“A” Frame Top Bracket

Screws

Roller Carrier

Top Roller

Horizontal Track

19

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31

None

Tools Needed:
7/16” Wrench

Aligning the Safety Sensors

Align the Safety Sensors by moving the
Sending and Receiving Units in or out until
the Alignment Light on the Receiving Unit
comes on. The 1/4-20 Carriage Bolt can be
loosened to move the Safety Sensor in or
out, as required. If you have difficulty
aligning the beams, check that both
Mounting Brackets are mounted at the
same height and remount if necessary.
Additional minor adjustments can be made
by slightly bending the Mounting Brackets.

Once the Alignment Light comes on, tighten
all bolts and mounting screws. Finish
securing all wire making sure not to break
or open any of the conductors. Loop and
secure any excess wire.

In

Out

Top View

1/4-20 Carriage Bolts

For this adjustment, bend mounting brackets

at wall mount

Top View

Out

In

INSTALLATION

32

Tools Needed:

Install Standard Upper

Limit Routine

WARNING

TO AVOID INJURY, NO ONE SHOULD CROSS
THE PATH OF A MOVING DOOR!

NOTE: The door must be in its fully closed
position and the disconnect handle must be
in the motor operated position (upper
position) to initiate the install routine.

NOTE: Install routine will not run if safety
sensors are not aligned.

Press and hold the profile button for five
(5) seconds. The opener will beep twice,

indicating the activation of the install routine.
The door will now move to the fully open
position and stop, beep twice and then the
door will close completely.

Next, the door will go through one more up/
down cycle. Once this is complete, the door
limits are set and the installation is complete.

NOTE: Upon successful completion of Step
32, proceed to Step 34.

Profile Button

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20

Install Custom Upper

None

33

Tools Needed:

Limit Routine

WARNING

TO AVOID INJURY, NO ONE SHOULD
CROSS PATH OF A MOVING DOOR.

NOTE: If Step 32 was completed. Skip
this step.

NOTE: The door must be in its fully closed
position and the disconnect handle must
be in the motor operated position (upper
position) to initiate the install routine.

NOTE: Install routine will not run if safety
sensors are not aligned.

Press and hold the profile button for
five (5) seconds. The Opener will beep

twice, indicating the activation of the
install routine.

When the door moves to the desired
height, press the Up/Down button on
the wall station. The door will stop and

then lose completely.

Next, the door will go through one more
Up/Down cycle. Once this is complete, the
door limits are set and the installation is
complete.

Up/Down Button

Profile Button

X

34

Tools Needed:

Flat Tip Screwdriver

Adjusting Detent

The amount of pressure the Opener uses
to pivot the Motor downward is preset at
the factory via the Detent Pin Adjustment
Screw.

Due to variations in door installations,
a Detent Pin Adjustment may need to
be made in order for proper pivoting of
the Motor.

IMPORTANT! For system security: the
Motor is designed to pivot down after the
door closes completely. If the motor does
not pivot or pivots too soon, the Detent
may need to be adjusted in order for the
door lock feature to work properly.

Detent Pin

Adjustment Screw

21

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None

Tools Needed:

Flat Tip Screwdriver

Adjusting Detent

(Continued)

a. If the Motor does not pivot down, or only

pivots down partially, the Detent Pin is set
too hard.

Using a Flat Tip Screwdriver, turn the
Detent Pin counterclockwise in 1/8 turn
increments.

35

Tools Needed:

Operate the door to confirm adjustment.
Repeat procedure until Motor pivots to full
down position when the door is completely
closed.

b. If the Motor pivots down prematurely
(before the door is completely closed) or if
the Motor is “slapping” too aggressively
against the top of the door, the Detent Pin
is set too soft.

Using a flat tip screwdriver, turn the Detent
pin clockwise in 1/8 turn increments.
Operate the door to confirm adjustment.

Repeat procedure until motor pivots to full
down position when the door is completely
closed.

Setting Lock Adjustor

The Opener is designed to lock a fully closed
door by obstructing the door with the Motor
cover (Lock Adjustor). The locking feature
can be adjusted to properly interface with
your door.

INSTALLATION

a

b

Lock Ring

The Lock Ring and Lock Adjustor are
assembled to the highest position. Once the
door and Opener have been installed and
the Opener has been programmed, the Lock
Adjustor needs to be adjusted. Unscrew the
Lock Adjustor until it is 1” from the top of
the door. Once the Lock Adjustor is set at
desired position, screw the Lock Ring down
to the Lock Adjustor to prevent it from
moving.

Disconnect the Opener and manually operate
the door to confirm door clears the Lock
Adjustor. Reconnect Opener and cycle the
door to make sure the Lock Adjustor does
not hit the door during the cycle sequence.
Adjust the Lock Adjustor accordingly.

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Lock Adjustor

22

36

Testing the Safety Sensors

Tools Needed:

6” High Object

WARNING

WHEN PERFORMING THIS PART OF THE
TEST, DO NOT PLACE YOURSELF UNDER
DESCENDING DOOR, OR SEVERE OR
FATAL INJURY MAY RESULT.

Starting with the door fully open, place a
6” high object on the floor, in line with
sensors, one foot from the left side of the
door.

Activation of the Opener with the Wall
Station Up/Down Button should cause the
door to move no more than one foot, stop
and then reverse to fully open position.

Repeat this test with the 6” high object
placed at the center of the door and then
one foot from the right side of the door.

The 6” high object, when placed on the
floor in line with sensors, while door is
closing, should also cause the door to
reverse.

6”

12”

WARNING

IF OPENER DOES NOT RESPOND PROPERLY TO THESE TESTS (STEPS
36 AND 37), HAVE A QUALIFIED SERVICE PERSON MAKE NECESSARY
ADJUSTMENTS/REPAIRS, OR SEVERE OR FATAL INJURY COULD RESULT
FROM OPERATING THE DOOR/OPENER.

12”

37

Tools Needed:

1-1/2” High

Object

Contact Obstruction Testing

After installing the Opener, the door must
reverse when it contacts a 1-1/2” high
object (or a 2 x 4 board laid flat) on the
garage floor.

Using the Wall Station, activate the door to
the fully open position.

Place a 2 x 4 board flat on the garage
floor, under the door path.

Activate the door to the closed position
with the Wall Station. Upon contacting the
2 x 4 board, the door should stop, then
reverse direction within two seconds and
travel to the full open position.

If the door does not respond to the
required tests, repeat install routine Step
32 or 33, making sure the door is in the
fully closed position prior to activation.

Center Of Door

2 x 4 Laid Flat

On Floor

WARNING

IF OPENER DOES NOT RESPOND PROPERLY TO THESE TESTS (STEPS
36 AND 37), HAVE A QUALIFIED SERVICE PERSON MAKE NECESSARY
ADJUSTMENTS/REPAIRS, OR SEVERE OR FATAL INJURY COULD RESULT
FROM OPERATING THE DOOR/OPENER.

23

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30

38

Tools Needed:

Programming Transmitter

WARNING

TO AVOID POSSIBLE SEVERE OR FATAL
INJURY, MANUALLY DISCONNECT THE
OPENER, USING THE EMERGENCY
HANDLE PRIOR TO PROGRAMMING
REMOTE CONTROLS.

WARNING

THE OPENER SHOULD ONLY BE
DISCONNECTED WHEN THE DOOR IS IN
THE CLOSED (DOWN) POSITION.
OTHERWISE, IN CASE OF WEAK OR
BROKEN SPRING(S), THE DOOR COULD
FALL, CAUSING SEVERE OR FATAL
INJURY.

a. Pull the Emergency Disconnect Handle

to the Manual Door Operated Position
(lower position).

b. On the front cover of the Opener,

press and release the red program
button: The Opener will beep once,
indicating activation of the program
mode. The Opener will remain in
program mode for 30 seconds. If at
the end of 30 seconds the Opener has
not learned an RF device, the Opener
will beep once; indicating the learn
mode is no longer active.

c. Press and hold the desired Transmitter

button until; the Opener beeps once.
The Transmitter is now programmed.

No beeping response of the Opener
during the Transmitter programming
indicates a programming failure. Repeat
programming a-c.

d. Return the Emergency Disconnect

Handle to the Motor Operated Position
(upper position).

NOTE: The first transmitter command
after programming will only move the
door through a six inch up/down cycle.
Normal door operations will occur on the
second use of the transmitter.

Handle In Manual

Door Operated

Position

a
c

b

Large Button

Red Program

Button

Motor in

Up Position

d

Handle In Motor

Operated Position

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24

39

Remove Cover

Opener Permanent Wiring

Tools Needed:

Phillips Head

Screwdriver

Flat Tip Screwdriver

Wire Cutters/ Stripper

Pliers

WARNING

FAILURE TO DISCONNECT ELECTRICAL
POWER AT FUSE/BREAKER BOX BEFORE
PROCEEDING COULD RESULT IN
ELECTRICAL SHOCK.

Important! Disconnect electrical power
at fuse/breaker box.

If required by local codes, the Opener can
be permanently wired. Services of a
licensed electrician should be obtained to
permanently wire the unit.

Unplug the Motor Power Cable.

Using a Phillips Head Screwdriver, remove
the two screws from the right hand
Cover. Remove the right hand Cover from
the Opener to expose electronics and
wiring.

Wiring the Power Connection:

a. Remove the strain relief fitting,

including its wires and discard.

b. Attach conduit with conduit nut, insert

field wires and cut wires, allowing 6” of
additional wire length. Strip off 3/4” of
insulation from each wire and form a
loop at the ends of the wires as shown
in the illustration at lower right.

Positioning Wire:

c. Position wiring as shown in the

illustration, keeping them to the left
side of the Circuit Board.

d. Attach wires to Screw Terminals on the

Circuit Board with black wire to BLK
Terminal, white wire to WHITE Terminal
and the green with yellow stripe wire
to the frame using the provided #8

screw.

Wiring Power Connection

Strain Relief Fitting

a
b

Motor Power Cable

(2) Screws

Conduit

Conduit Nut

Replace the right hand Cover over the
Opener’s electronics and secure with the
two Screws. Plug Motor Power Cable into
Opener.

25

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Positioning Wire

Nut

Green

(Ground)

#8 Screw

Black
(Live)

White

(Neutral)

Conduit

c d

Loop

I

IMPORTANT SAFETY INSTRUCTIONS

WARNING

TO REDUCE THE RISK OF SEVERE
INJURY OR DEATH:

1. READ AND FOLLOW ALL INSTRUCTIONS.

2. Never let children operate or play with the door controls.

Keep remote controls away from children.

3. Always keep a moving door in sight and keep people and objects

away until it is completely closed. NO ONE SHOULD CROSS THE
PATH OF A MOVING DOOR.

4. NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR.

5. Test the Door/Opener monthly. The garage door MUST reverse on

contact with a 1-1/2 inch high object (or a 2 x 4 board laid flat) on
the floor. The door MUST also reverse when a 6” high object is
placed on the floor in line with safety sensors. If Door/Opener fails
these tests, have adjustments/repairs made immediately. Failure to
make adjustments/repairs may cause severe or fatal injury.

6. When possible, use the emergency disconnect only when the door

is in the closed position. Use caution when using the emergency
disconnect when the door is open. Weak or broken spring(s) may
allow the door to fall rapidly, causing a severe or fatal injury.

7. KEEP THE GARAGE DOOR PROPERLY BALANCED. See the

owner’s manual included with the door. An improperly balanced
door could cause a severe or fatal injury. Have a qualified service
person make repairs to the cables, spring assemblies, and other
hardware.

8. SAVE THESE INSTRUCTIONS.

WARNING

ALWAYS KEEP MOVING DOOR IN SIGHT AND KEEP PEOPLE AND
OBJECTS AWAY UNTIL IT IS COMPLETELY CLOSED. TO PREVENT
A SEVERE OR FATAL INJURY, AVOID STANDING IN A OPEN DOOR
WAY OR WALKING THROUGH THE DOORWAY WHILE THE DOOR IS
MOVING.

WARNING

NEVER LET CHILDREN OPERATE DOOR OR PLAY WITH THE DOOR
CONTROLS. KEEP REMOTE CONTROLS AWAY FROM CHILDREN.
FATAL INJURY COULD RESULT SHOULD A CHILD BECOME
TRAPPED BETWEEN THE DOOR AND FLOOR.

WARNING

KEEP THE GARAGE DOOR PROPERLY BALANCED. AN
IMPROPERLY BALANCED DOOR COULD CAUSE SEVERE OR
FATAL INJURY. HAVE A QUALIFIED SERVICE PERSON MAKE
ADJUSTMENTS/REPAIRS TO CABLES, SPRING ASSEMBLIES,
AND OTHER HARDWARE.

Emergency Disconnect:

WARNING

THE EMERGENCY DISCONNECT SHOULD ONLY BE USED WHEN
DOOR IS CLOSED. USE EXTREME CAUTION IF OPERATING THE
EMERGENCY DISCONNECT ON AN OPEN DOOR. WEAK OR
BROKEN SPRING(S) MAY ALLOW THE DOOR TO FALL RAPIDLY,
CAUSING SEVERE OR FATAL INJURY.

The Opener is equipped with an emergency disconnect that allows
the door to be moved manually and independently from the Opener.

OPERATIONOPERATION

Door activation:

Upon activation by either the Wall Station Up/Down Button or
Transmitter, the door will move in the following manner:

1. If closed, the door will open. If open completely, the door will close.

If partially open, the door will open.

2. If closing, the door will stop, reverse, and return to the open

position. Next activation will close the door.

3. If opening, the door will stop. Next activation will open the door.

4. If an obstruction is encountered or an out-of-balance condition is

detected while the door is closing, the door will reverse, return to
the open position, and the Opener will beep 3 or 4 times. The next
activation will close the door.

5. If an obstruction is encountered or an out-of-balance condition is

detected while opening the door, the door will stop. The next
activation will open the door.

6. When door is in motion any button on the Wall Station functions

the same as the Up/Down Button.

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With the door closed, pull down on the disconnect handle and place
the handle under the lower section of the handle bracket. This
motion causes the motor on the Opener to pivot upwards and the
Opener to disconnect from the torsion tube.

Releasing the disconnect handle from the lower section on the
handle bracket and returning the handle to its original position will
reconnect the Opener to the torsion tube.

NOTE: The motor will not pivot down completely when the handle is
released. After one motorized up/down door cycle, the motor will
once again pivot down, and all cable slack will be taken up. The
garage door is not secured from forced entry, until the motor is back
in the down position.

Disconnect Label: The label is located next to the disconnect
handle. The label shows the handle in both the motor operated and
manual operated positions. View on the left side of the label shows
the handle position when the Opener is engaged to the torsion tube.
The view on the right side of the label shows the handle when the
Opener is disconnected from the torsion tube.

26

I

Operating the Wireless Wall Station

Up-Down Button:

Momentarily pressing the up/down button activates the door. If an
out-of-balance condition causes the door to stop while opening or
reverses the door while closing, appling constant pressure to the up/
down button until the door is fully open or closed will allow the opener
to move the door in this condition until the problem is corrected.
See Troubleshooting. The up/down button (when unit is closed)

can be activated by pressing flip cover.

WARNING

A SEVERE OUT-OF-BALANCE CONDITION MUST BE CORRECTED
IMMEDIATELY. FAILURE TO MAKE ADJUSTMENTS/REPAIRS, COULD
RESULT IN SEVERE OR FATAL INJURY.

Light Button:

Momentarily pressing the light button turns on the light fixture. The
light fixture will remain on until either the light button is pressed again
or the door is activated. The light fixture automatically turns on with a
door activation and remains on for five minutes. Pressing the light
fixture button before the five minutes has elapsed will turn off the light
fixture. While the door is in motion, the light button functions identical
to the up/down button, stopping or reversing the door immediately.

Timer Button:

Momentarily pressing the timer button causes a delayed activation of a
stationary fully open door. The opener will signal seven beeps (approx.
8 seconds) then beep constantly for two seconds prior to closing the
door, allowing time to exit the garage. Pressing any button, except for
the profile button while the opener is beeping cancels the timer mode.

NOTE: The timer feature will only function with the door in the
full open position. Pressing the timer button with a stationary
door in any other position will cause the opener to beep four
times and the door will not be activated.

While the door is in motion, the timer button functions identical to the
up/down button, stopping or reversing the door immediately.

Slide Switch:

The slide switch has two positions: Normal, and Door lock.

Normal position:

Move the slide switch to normal position for all normal functions of the
opener. The normal position will cancel the door lock feature.

NOTE: When a slide switch move to the unlocked position is
accepted the opener will beep once.

Door Lock position:

If the door is stopped (fully open, fully closed or partially open) move
the slide switch to the door lock position to suspend all normal
functions of the opener. The opener will remain completely disabled
and non-operational in this mode. All wall stations, transmitters and
keyless entry units are ignored until the slide switch is moved to the
normal position. If the door is moving when the slide switch is moved
to the door lock position, the door lock mode is not activated and all
functions of the opener remain active.

NOTE: When a slide switch move to the locked position is
accepted the opener will beep twice.

Backlit LED Lights:

The Up/Down arrows backlit red LEDs blink intermittently to help you
locate the wall station in a dark garage. This blink rate can be changed
for longer battery life or can be turned off. The default blink rate is one
blink every two seconds. For longer battery life the blink rate can be
changed to blink once every four seconds. To change the blink rate,
remove the battery cover and remove one battery. Re-install the battery
and within 2 seconds, press the Light button. Re-install the battery

cover. For longest battery life, the blink can be turned off. To turn off
the blink, remove the battery cover and remove one battery.

Re-install the battery and within 2 seconds, press the pet button.
Re-install the battery cover.

NOTE: The wall station’s arrow LEDs will light while any wall
station button remains pressed.

Pet Position:

Pressing the pet button opens a closed door to a preset position
between eight and thirty inches above the floor, allowing pets to enter
and exit the garage without the door being fully open. The door must
be fully closed to activate the pet open feature. Pressing the pet button
with a stationary door in the pet open position will cause the door to
close. Pressing the up/down button while the door is in the pet position
will cause the door to open. While the door is in motion, the pet button
functions identical to the up/down button, stopping or reversing the
door immediately. The pet feature allows for custom setting of the pet
position door height. See Customizing the Settings on page 30.

NOTE: A door in the “pet position” (open 8-30 inches) is not locked and
should not be used as a secured door position.

Profile Routine:

Press and hold the profile button for five (5) seconds will initiate

the “Install Routine”. See Customizing the Settings on page 30.

NOTE: Refer to Step 28 for Wall Station programming instructions.

NOTE: The wall station arrows LEDs will light while any wall station

button remains pressed. See Maintenance section for battery
replacement.

Light Button

Up/Down Button

Slide Switch

Timer Button

Profile Button

27

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Pet Button

I

Programming HomeLink® System to the Torsion idrive™ (Primary)

NOTE: This Step can only be done on automobiles equipped

with the HomeLink® System.

NOTE: Programming HomeLink® requires a Wayne-Dalton
Transmitter that is programmed to the torsion idrive® per
Step 38.

IMPORTANT: Use the programming instructions provided with
your vehicle first. Follow these instructions if the HomeLink®
unit does not learn the Transmitter, by using the vehicles
instructions.

NOTE: If Primary Programming does not work then use the
Alternate Procedure on next page.

Note: Vehicle may need to be in accessory position when
programming. Check car owner’s manual.

Note: HomeLink® is a registered trademark of Johnson
Controls.

Programming/Training HomeLink® Unit

WARNING

GARAGE DOOR MAY OPERATE DURING PROGRAMMING. TO AVOID
POSSIBLE SEVERE OR FATAL INJURY, PLACE THE EMERGENCY
DISCONNECT HANDLE IN THE MANUAL OPERATED POSITION.

WARNING

THE EMERGENCY DISCONNECT SHOULD ONLY BE USED WHEN DOOR
IS CLOSED.

1. Pull the Manual Disconnect to put the Opener in the manually

operated position.

2. Verify the HomeLink® unit has an empty channel. Press

the desired HomeLink® button and observe the LED. If it flashes
slowly, the channel is empty and ready for programming. If pressing
the desired channel/button causes the LED to blink rapidly, or come
on without blinking, then this channel is already programmed. You
either need to choose a different channel/button on the HomeLink® ,
or perform Step 3 below.

3. OPTIONAL – To completely clear all channels on the HomeLink® unit,

press and hold the two outside buttons on the HomeLink® unit until
the HomeLink® LED light begins to flash rapidly (approx. 20
seconds), then release both buttons. (Do not perform this Step to
train additional hand-held Transmitters.) Note: This operation erases
all previously learned Transmitters and you will need to re-teach any
other Transmitters to your HomeLink® unit.

4. Hold the end of the Wayne-Dalton hand-held Transmitter

approximately 1 to 3 inches away from the HomeLink® surface,
keeping the HomeLink® LED light in view.

5. Press and hold the desired HomeLink® channel/button. The LED

should flash slowly (indicating empty channel). Continue holding the
HomeLink® button and press and hold the large button on the
Wayne-Dalton Transmitter for approximately 3-5 seconds. The
HomeLink® LED should now blink rapidly, indicating a successful
learn operation. Release both buttons, and proceed to Step 6 below.

Note: If this procedure is unsuccessful, perform Alternate procedure on
next page.

OPERATIONOPERATION

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Teaching HomeLink® to the idrive® Motorhead Unit

6. Press the red program button on the idrive® Opener. The idrive® unit

will beep once, indicating that it is ready to learn.

Note: The idrive® will remain in the learn mode for
30 seconds.

7. Press the HomeLink® button used in Step 5 above for 1 to 3

seconds. The idrive® will beep indicating a successful learn.

8. Return the Manual Disconnect to the motor operated position.

9. Press the HomeLink® button once more to operate the door.

Note: The first transmitter command after programming will only move

the door through a six inch up/down cycle. Normal door operations will
occur on the second use of the transmitter.

28

I

Programming HomeLink

®

System to the Torsion idrive™ (Alternate)

NOTE: This Step can only be done on automobiles equipped with the
HomeLink® System.

NOTE: Programming HomeLink® requires a Wayne-Dalton Transmitter
that is programmed to the Torsion idrive™ per Step 38.

IMPORTANT: Use the programming instructions provided with your
vehicle first. Follow these instructions if the HomeLink® unit does not
learn the Transmitter, by using the vehicles instructions.

Note: Vehicle may need to be in accessory position when
programming. Check car owner’s manual.

Note: HomeLink® is a registered trademark of Johnson Controls.

Programming/Training HomeLink® Unit

WARNING

GARAGE DOOR MAY OPERATE DURING PROGRAMMING. TO AVOID
POSSIBLE SEVERE OR FATAL INJURY, PLACE THE EMERGENCY
DISCONNECT HANDLE IN THE MANUAL OPERATED POSITION.

WARNING

THE EMERGENCY DISCONNECT SHOULD ONLY BE USED WHEN DOOR
IS CLOSED.

1. Pull the Manual Disconnect to put the Opener in the manual

operated position.

2. Verify the HomeLink® unit has an empty channel. Press the desired

HomeLink® button and observe the LED. If it flashes slowly, the
channel is empty and ready for programming. If pressing the desired
channel/button causes the LED to blink rapidly, or come on without
blinking then this channel is already programmed. You either need to
choose a different channel/button on the HomeLink®, or perform
Step 3 below.

3. OPTIONAL – To completely clear all channels on the HomeLink® unit,

press and hold the two outside buttons on the HomeLink® unit until
the HomeLink® LED light begins to flash rapidly (approx. 20
seconds), then release both buttons. (Do not perform this Step to
train additional hand-held Transmitters.) Note: This operation erases
all previously learned Transmitters and you will need to re-teach any
other Transmitters to your HomeLink® unit.

4. Press and hold the Wayne-Dalton hand-held Transmitter’s large

center button. The Transmitter’s red Light Emitting Diode (LED) will
turn on. After 10 seconds the red LED will blink rapidly. Do not
release the button and proceed to the next Step.

5. Press the desired HomeLink® button. Do not release either button

until Step 6 has been completed.

Note: It is important to immediately press the desired HomeLink button
as soon as the Transmitter’s red LED blinks. If the red LED
subsequently turns on or off, ignore it, this is normal.

6. The HomeLink® indicator light will be blinking during the training

operation. When the HomeLink® indicator light flashes rapidly or
turns off (approx. 5 to 60 seconds), both buttons may be released.
The HomeLink® indicator light flashing rapidly or turning off
indicates successful programming of the new frequency signal.

7. Press the red program button on the idrive™ Opener. The idrive™
unit will beep once, indicating that it is ready to learn.

Note: The idrive™ will remain in the learn mode for 30 seconds.

8. Press the HomeLink® button used in Step 5 above for 1 to 3

seconds. The idrive™ will beep indicating a successful learn.

9. Return the Manual Disconnect to the motor open position.

10. Press the HomeLink® button once more to operate the door.

29

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I

Customizing the Settings

NORMAL

DOOR LOCK

Custom pet position:

Normal install routine sets the pet position to approximately 8 inches
above the ground. The pet opening height may be changed to open
anywhere between 8” and 30” above the ground. To change the
automatic pet opening height refer to the following procedure:

a. After completion of the normal install routine, with the door in the

closed position, place the disconnect handle in the manual operated
position.

Manually position the door to the desired pet opening height

(between 8” and 30” above ground) and return disconnect handle to
the motor operated position.

b. Move the slide switch from the NORMAL (Unlock) position to
the DOOR LOCK (Lock) position, wait 5 seconds, move switch back
to the NORMAL (Unlock) position. The opener will beep once. The
pet button is now programmed to automatically open the door to
this custom height.

Up/Down Button

NOTE: The opener will NOT accept programmed pet lock position if
door is below 8” or higher than 30”.

NOTE: Activation of the normal install routine will reset the pet position
to the default 8” target height. For use of the pet button see Operation
section.

Multi-Door Programming:

Momentarily pressing the button programmed in the Transmitter
Programming Step activates the door. Other buttons can also be
programmed to activate different doors, for multi-door installations.
Each button or a combination of two buttons pressed simultaneously
can be programmed to activate a different door. Only one button at a
time can be programmed to activate a specific opener. The transmitter
LED will light while any transmitter button remains pressed.

Custom Upper Limits

Disconnect door and manually move it to the desired upper limit.
Reconnect door.

Press and hold the profile button for five (5) seconds. The
opener will beep twice, indicating the activation of the install routine.
The door will now move to the closed position. Then, the door will open
to the new upper limit.

Pet Button

OPERATIONOPERATION

Next, the door will go down to the closed position. Once this is
complete, the door limits are set and the installation is complete.

For more profile options go to page 20 and 21.

NOTE: Before performing custom upper limit, first profile must be done
from closed position.

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Up/Down Button

Profile Button

30

Customizing the Settings Continued

I

I

Erasing Remote Controls:

Caution: Manually disconnect the door from Opener using the

Emergency Disconnect Handle prior to erasing remote controls.

To clear programming of all remote control devices, press and
hold the Opener’s Red Program Button for approximately 10
seconds. When the Opener beeps 3 times, all remote controls
are erased.

Multi Opener Light Control:

A single light fixture can be controlled by up to 6 Openers. Follow
the procedure outlined on Step 29 to program additional Openers.

Erasing Light Fixtures:

To clear programming of all Openers from a light fixture, press
and hold the Light Fixture Program Button for approximately
10 seconds. When the light fixture lamp and LED flash 6 times,
all Openers are erased.

Red Program Button

Program Button

Monthly Maintenance:

1. With door fully closed, move the Emergency Disconnect to the

Manual Door Operated Position and manually operate door. If
the door feels unbalanced or binds, have a qualified service
person make necessary adjustments or repairs to the door.

2. Perform the Obstruction Tests, see Steps 36 and 37.

3. Failure of door/Opener to respond to Transmitter or Wall

Station, may be due to a weak or dead battery. Press and hold
the Activation Button on either the Transmitter or the Wall
Station. If the LED does not light, this is an indication that the
battery is weak or dead. Replace the battery.

Maintenance

Battery Replacement for Wall Station:

Remove the battery cover completely (right-hand side of wall station)
by disengaging the battery cover’s lower clip, and remove the dead
batteries. Install the new batteries into the wall station observing
the polarity, (+) and (-), of both batteries. After a few seconds, the
Up/Down red LEDs will begin to blink every one second. If it is de­sired to slow the LED blink rate refer to the operation section HOW
TO OPERATE THE WIRELESS WALL STATION. Re-install the battery
cover by first inserting its top into the wall station then inserting
and securing its bottom.

Battery Replacement for Transmitter:

Insert a coin and twist in the coin slot of the Transmitter and
remove cover to access the dead battery. Replace the battery,
being careful to match the positive (+) symbols on the Circuit
Boards with the battery.

NOTE: Some Transmitters use two CR2016 or equivalent
batteries while others use a single MN21 or equivalent battery.

NOTE: Dispose of dead batteries properly.

31

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

Symptom Probable Cause Corrective Action

Opener does not respond to the Wall Station or Transmitter. No power to the Opener.

Troubleshooting

Check the Opener power cord to outlet connection.

Controls are not programmed.

Opener works from the Wall Station but not from the

Transmitter.

Opener works from the Transmitter but not from the Wall

Station.

Door does not move and the Opener beeps two times. The install routine has not been performed. Perform the install routine Steps 32 and 33.

Door does not move with a Wall Station or Transmitter

command and no beeps come from the Opener.

Door does not move with a Wall Station or Transmitter and

Opener beeps one time.

Door stops or reverses, and the Opener beeps three or

four times.

Door does not close properly. Counterbalance cables are not on the drums properly. Apply constant pressure to the Wall Station’s Up/Down But-

Door will not close. Thermal delay: The door has cycled eight times

Transmitter is not programmed.

Weak or dead Transmitter battery.

Wall Station is not programmed.

Weak or dead Wall Station battery.

Blown fuse or tripped circuit breaker.

No power to the Opener.

Possible damaged motor wiring.

Obstruction encountered.

Infrared sensor alignment.

Out-of-balance condition detected.

in a five-minute period.

Infrared sensor alignment.

Contact obstruction test failure.

See Steps 28 (Wall Station)

Step 38 (Transmitter).

See Step 38.

See Maintenance section for battery replacement.

See page 31.

See Step 28.

See Maintenance section for battery replacement.

See page 31.

Reset the circuit breaker or Contact a qualified service

person for fuse information.

Check power cord connection.

Check motor plug connection.

Clear the door path.

Re-align Infrared Sensors see Step 31.

Contact a qualified service person.

ton to close the door.

Door will operate after a one-minute waiting period.

Re-align Infrared sensors Step 31.

Apply constant pressure to Wall Station up/down

button until door is closed

Repeat the install routine Steps 32 and 33 or contact a

qualified service person.

Door does not travel to the full open or full close position. Door is out of balance.

Door is not sealing to the floor. Bottom door limit is set too high.

Motor does not pivot up fully when door is opening. Counterbalance springs have too much tension (torsion). Call a qualified service person.

Door is reversing at or near the floor. Outside door seal is too tight against the face

Door makes “popping” noise after safety

reversal.

Call a qualified service person.

Door limits are set improperly.

Outside door seal is too tight against the face of the door.

of the door.

Counterbalance springs have too much tension (torsion).

Vertical track is spaced to close to the bottom door section,

causing the door to bind.

Cables on the drum are not aligned in the groove. Operate the door up/down with the Wall Station, cables will

Repeat the install routine Steps 32 and 33.

Disconnect the Opener and force the door to the floor.

Reconnect the Opener and activate the install routine

Steps 32 and 33.

Adjust weather seal position.

Install routine may have to be rerun.

Reinstall the door seal so as to be not so tight against the

face of the door.

Adjust track away from the door until binding is removed.

Contact a qualified service person.

align automatically.

MAINTENANCE

32

Troubleshooting Continued





Symptom Probable Cause Corrective Action

Light fixture will not light during the door operation
or by pressing the Wall Station light button.

Motor does not pull fully up when using the emer­gency disconnect.

Motor starts but the door will not move. Opener is disconnected from the Torsion Tube. Ensure Disconnect Handle is in the Motor Operated

Motor does not pivot down.

Motor pivots partially after the door closes.

Motor pivots down prematurely (before the door
closes completely).

Wall station not operational. Wall station mounted incorrectly. Ensure wall station is mounted on a flat surface.

Opener does not respond to wall station or
transmitter. Opener chirps 5 times and opener lamp
blinks.

Faulty light bulb.

No power to receptacle.

Opener not programmed to light.

Disconnect Cable has slipped inside of handle. Re-install handle per instructions in Step 14.

Detent Pin is set too hard. Using a Flat Tip Screwdriver, rotate the Detent Pin coun-

Detent Pin is set too soft. Using a Flat Tip Screwdriver, rotate detent pin clockwise

Wall station is in ‘Door Lock’ position. Move slide switch on wall station to ‘Normal’ (unlocked)

Install new bulb (75W Max).

Check circuit breakers.

Program per Step 29.

Position.

Re-install handle per instructions in Step 14.

terclockwise in 1/8 turn increments until the Motor fully
pivots down after the door closes see Steps 34.

in 1/8 turn increments; until Motor fully pivots down
after door closes, and Opener immediately shuts off
Steps 34.

position. See Page 27.

Lock Troubleshooting

Symptom Probable Cause Corrective Action

The door interferes with the lock when manually
verifying clearance.

Lock is set incorrectly.

The Torsion Tube is not level.

Motor not fully rotated up to Detent Pin engaged
position.

Ensure lock is set per Step 35.

Contact a qualified service person.

Remount the Disconnect Handle and Bracket per
Step 13 and 14 of this manual, ensuring proper
cable tension between the Opener and the Handle.

LIFETIME LIMITED WARRANTY

Wayne-Dalton Corp. (The Manufacturer) warrants that the idrive® Garage Door Opener will be free from defects in materials and workmanship including electronic components for a period of
FIVE YEARS from the date of installation, provided it is properly installed, maintained and cared for under specified use and service.

The motor has an EXTENDED LIFETIME LIMITED WARRANTY against defects in materials and workmanship. Batteries are not warranted.

This Limited Warranty extends to the original homeowner, providing the garage door Opener is installed in his/her place of primary residence. It is not transferable. The Limited Warranty applies
to residential property only and is not valid on commercial or rental property.

NO EMPLOYEE, DISTRIBUTOR, OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THE FOREGOING WARRANTIES IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF OF
MANUFACTURER.

The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation, improper storage, unauthorized service, alteration of products, neglect
or abuse, any acts of nature beyond Manufacturer’s control (such as, but not limited to, lightning, power surges, water damage, etc.), or attempt to use the products for other than the custom­ary usage or for their intended purposes. The above Limited Warranty does not cover normal wear or any damage beyond Manufacturer’s control or replacement labor. This Limited Warranty
does not cover field replacement labor.

THIS WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS WARRANTY ACT. NO WARRANTIES, EXPRESSED OR IMPLIED, (INCLUDING, BUT NOT LIMITED TO,
THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), SHALL EXTEND BEYOND THE APPLICABLE TIME PERIOD STATED IN BOLD FACE TYPE ABOVE.

Claims for defects in material and workmanship covered by this Limited Warranty shall be made in writing, within the warranty period, to the dealer from whom the product was purchased.
Manufacturer may either send a service representative or have the product returned to the Manufacturer at Buyer’s expense for inspection. If judged by Manufacturer to be defective in material
or workmanship, the product will be replaced or repaired at the option of the Manufacturer, free from all charges except authorized transportation and replacement labor. Replacement unit may
be an equivalent model that has been factory refurbished. Remainder of original Limited Warranty period will apply to repair/replacement unit.

THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER REMEDIES, THE LIABILITY OF MANUFACTURER, WHETHER IN CONTACT, TORT, UNDER ANY
WARRANTY OR OTHERWISE, SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE, AT ITS OPTION, ANY PRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVE
IN MATERIAL OR WORK SHALL NOT BE RESPONSIBLE FOR ANY DIRECT, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE.

This Limited Warranty gives you specific legal rights and you may have other rights, which may vary from state to state. However, some states do not allow limitation on how long an implied
warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you.

33

Pre-drill 5/64” pilot hole

Pre-drill 3/32” pilot hole

Cut-Out Template to Aid Installation



Wall Station Template

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Keyless Entry Template

Call Us Toll-Free:

[phone]

Thank you for your purchase

www.wayne-dalton.com

34

Patent Information

Models: 3651-372

Covered by one or more of the following Patents D413,055; D413,579; D413,867; D421,031; D466,141;
D472,568; D472,910; D473,573; D473,574; D474,215; 6,078,249; 6,145,570; 6,164,014; 6,253,824; 6,263,947;
6,325,134; 6,326,751; 6,326,754; 6,401,792; 6,561,255; 6,561,256; 6,568,454; 6,588,156; 6,605,910; 6,667,591;
5,929,580; 5,931,212; 6,739,372; 6,845,804.
Other US and Foreign Patents pending.

FCC and IC Statement

FCC Regulatory Information:

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause
harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

IC Regulatory Information:

Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any
interference, including interference that may cause undesired operation of the device.

NOTE: This equipment has been tested and found to comply with limits for a Class B digital device, pursuant to Part 15 of
FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with
these instructions, may cause harmful interference to radio communication; however, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception,
which can be determined by turning equipment off and on, user is encouraged to try to correct interference by one or more of
the following measures: Reorient or relocate receiving antenna. Increase separation between equipment and receiver. Connect
equipment into an outlet on a circuit different from that which receiver is connected. Consult your dealer or/and experienced
radio/television technician for help.

WARNING: Changes or modifications to this unit not expressly approved by party responsible for compliance could void

user’s authority to operate this equipment.