Wayne-Dalton DS-350 User Manual

WINDLOAD RATED

DS-350 COMMERCIAL ROLL-UP DOORS

INSTALLATION INSTRUCTIONS

IMPORTANT NOTICE!!

Read the enclosed instructions carefully before attempting to install this door. Pay close attention to all warnings and important safety notices.

This manual MUST be attached to the wall in close proximity of the door.

P/N 291341, DOC #101-0093-1 REV 02

CAUTION

IMPORTANT!

HINT:

NOTE:

IMPORTANT SAFETY NOTICES

Read the enclosed instructions carefully before attempting installation. If there are any questions about any of the procedures, do not perform the work. Instead, have a qualified door agency do the installation or repairs.

1. Operate the door ONLY when it is properly adjusted and free of all obstructions.

2. The door is constantly under EXTREME SPRING TENSION. Repairs, adjustments, installation and removal, ESPECIALLY of SPRINGS AND RELATED PARTS, are dangerous so that such work should be performed ONLY by qualified door service people.

3. DO NOT PERMIT children to play with the door. Children could get caught between the door and the floor causing severe injury or death.

4. Avoid standing in the open doorway or walking through the doorway while the door is moving. One could get caught between the door and the floor causing severe injury or death.

5. Should the door become hard to operate or completely inoperative, it is recommended that a qualified door agency correct the problem to prevent possible injuries or door damage.

6. Avoid installing the door on windy days. The door could fall causing door damage or injury.

7. To prevent injuries due to loose components, at least monthly check all bolted connections to make sure they are secure.

8. To prevent injuries, never place hands or fingers between the curtain and the guides while the door is being operated.

9. This manual is not intended to provide "take-down" instructions for existing doors. Consult your local door agency if this is required, before new doors are to be installed.

10. Thoroughly familiarize yourself with the construction codes in your region before initiating work.

11. Wear the proper protective safety gear at all times when installing, adjusting, and/or repairing doors.

12. Consider using a 2-person (or larger) crew for installing, adjusting and/or repairing larger doors.

13. To prevent injury or death due to falling, use scaffolding or mechanical lifts, rather than ladders, when installing, adjusting, and/or repairing larger doors.

14. Definitions of key words used in this manual are as follows:

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

WARNING indicates a potential hazardous situation which, if

WARNING

NOTE: indicates information assuring proper installation of the door.

HINT: indicates a suggested step to simplify installation based on experience.

not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

IMPORTANT! indicates a required step for safe and proper door operation.

INTRODUCTION

This manual's main function is to assist the installer in correctly mounting doors with due regard for safety, operation, and sound construction practices. Reference must be made to construction codes in your area.

All Wayne-Dalton DS-350 Windload Rated Commercial Roll-Up Doors follow the general instructions contained herein. Additional installation information for the specific door shipped is found with the packing slip and on supplementary drawings. There are also bolt and small sealed parts bags with accessory lists, describing proper application.

PREPARATION

Read the installation instructions thoroughly to become familiar with the names of the various components and their relation to each other. It is necessary for the installer to determine the following:

 Method of operation (push-up, hand chain, or motor operated).  Type of jamb (masonry or steel) on which the door mounting angles mount and the fasteners required.  The dimensions for the opening width, opening height, headroom, and side room.

MATERIAL

Inspect your door for possible damage or shortage of parts. Report any shortages to your door supplier immediately, or transit related damage claims to your freight carrier.

CLEARANCES

Check the door opening dimensions and available clearances versus the dimensions listed on the packing slip. Be sure that the dimensions are correct for the opening you are working on, taking special note of the opening width and height. Be sure that the required clearances listed on the Dimension Tables in this manual are available prior to installation.

TOOLS

The tools recommended for proper installation of each door will vary, but commonly used tools are:

 Electric drill with 3/8" or 1/2" chuck with nut driver bits  Masonry drill or impact hammer and bits.  Chain hoist and sling for raising barrel and curtain assembly.  Scaffolding, Mechanical Lift, and/or Ladders (ladders not recommended for larger doors).  Hammer.  Channel Lock Pliers  Center punch.  Screwdrivers.  Drills.  Wrenches, vise grips, C-clamps, torque wrench, and a large pipe wrench.  Plumb line, tape measure, chalk line, and a water level.

STEP 1 UNPACKING DOORS

NOTE:

IMPORTANT!

Doors shipped by common carrier arrive at the job site packed in cardboard. Before removing the door from the packaging, inspect the door and packaging for visible signs of damage. If damage is noted, file a freight claim with the freight company immediately. Remove the door from the packaging.

Do not cut tape that holds door in a roll. You will be told in step #7 when to cut tape.

No guarantee will be given by Wayne-Dalton Corp. if the door is not erected as instructed. For best operation, follow the instructions step by step. Please review all instructions thoroughly before starting installation.

STEP 2 CHECK THE DOOR OPENING

Verify the opening measurements with the door packing slip. Consult the factory if the actual opening width varies from that shown on the packing slip by more than 2 inches. Check door jambs, header, and floor for plumb/level condition. Check that there is sufficient clearance at jambs and head (see Dimension Tables below).

Left hand operated door shown above. Right hand is opposite.

OPERATION A

PUSH-UP 6”

DIRECT DRIVE CHAIN/MOTOR 9”

REDUCED DRIVE CHAIN 8”

DIMENSION TABLES - MINIMUM OVERHEAD CLEARANCE (B) INDICATED

OPENING HEIGHT B C

UP TO 8’ HIGH 20” 10”

FROM 8’ TO 10’ HIGH 22” 11”

OVER 10’ HIGH 24” 12”

+ 8 hidden pages