Wayne-Dalton Optimal, Diffusion, Confort Installation, User Operation & Maintenance Manual

Notes Manual of Installation, Use, and Maintenance

In Between Jambs With Integrated Operator I-Drive™

Models: Wayne-Dalton Optimal, Wayne-Dalton Confort,

Wayne-Dalton Europe

1 Rue Maurice Hollande

51100 Reims, France

www.waynedaltoneurope.com

NOTE: THIS NOTES MANUAL MUST BE ACCOMPANIED BY THE DRAWINGS MANUAL, PART NR. 324627.

© Copyright 2005 Wayne-Dalton Corp.

Part Nr. 324628 - ENGLISH NEW 11/10/2005

Wayne-Dalton Diffusion, Wayne-Dalton Prestige+/40mm/Pinnacle

TABLE OF CONTENTS

Notes of Installation, Use, and Maintenance

Definition Of Symbols ..................................................................................................................................................................3.

Important Safety Instructions For Installation ............................................................................................................................... 3.

Opener Specifications ..................................................................................................................................................................4.

Package Contents ........................................................................................................................................................................ 5.

Required Tools.............................................................................................................................................................................. 5.

“INSTALLATION”

Door assembly mounting ...................................................................................................................................................6.

Horizontal Track mounting ................................................................................................................................................. 6.

Spreader Bar Pre-mounting ............................................................................................................................................... 7.

Back Hanging Horizontal Track and Spreader Bar And Manual Door Testing ...................................................................7. - 8.

Wall Station installation ......................................................................................................................................................8.

Disconnect label Placement ............................................................................................................................................... 8.

Light Fixture installation .....................................................................................................................................................9.

Electrical Connections ........................................................................................................................................................9.

Wall Station Security Code Change and Programming ..................................................................................................... 9. – 10.

Transmitter Security Code Change and Programming ....................................................................................................... 10. – 11.

Performing Install routine ................................................................................................................................................... 11.

Detent Pin adjustment ........................................................................................................................................................ 11. - 12.

Custom Settings ................................................................................................................................................................. 12.

Tests ..................................................................................................................................................................................12.

CE / Serial number label .................................................................................................................................................... 12.

“USE”

Important Safety instructions For Use ................................................................................................................................ 13.

Wall Station Operation ....................................................................................................................................................... 14.

Transmitter Operation ........................................................................................................................................................14.

Manual Door Operation - Emergency Disconnect ..............................................................................................................15.

“MAINTENANCE”

Battery replacement ...........................................................................................................................................................15.

Monthly maintenance .........................................................................................................................................................15. - 16.

Dismantle / Discard ............................................................................................................................................................16.

Spring adjustments (if required) .........................................................................................................................................17.

Service / repair ...................................................................................................................................................................17.

Maintenance / Painting .......................................................................................................................................................18.

Control Board Wiring Diagram ..................................................................................................................................................... 19.

Available accessories ..................................................................................................................................................................19.

Trouble Shooting .......................................................................................................................................................................... 20.

Service Parts and Part numbers .................................................................................................................................................. 21.

Limited Warranty ..........................................................................................................................................................................22.

Manufacturer’s Declaration Of Conformity ...................................................................................................................................23.

Web Site ......................................................................................................................................................................................23.

After installation is complete, fasten this manual near the garage door. Perform monthly maintenance (see Maintenance section on pages 15 and 16) and
periodic checks, as recommended.

2

DEFINITION OF SYMBOLS

WARNING

ATTENTION - Risk Of Injury

WARNING IT IS VITAL FOR THE SAFETY OF PERSONS TO FOLLOW ALL

INSTRUCTIONS. SAVE THESE INSTRUCTIONS.

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2. Wear eye protection when using tools to install, repair or adjust door or opener, to prevent eye injuries.

3. Wear protective gloves to install, repair or adjust door or opener, to avoid hand injuries.

4. The door system should not be installed and is not intended for use in an explosive environment.

5. Door is under extreme spring tension. To prevent possible injury, repairs or adjustments not covered in this manual should only be performed by an

authorized, qualified door system service representative.

6. Operate door only when properly installed, properly adjusted and free of obstructions.

7. The door should not be installed in a corrosive environment.

8. The door is designed to operate in an ambient temperature range of -40°C (-40°F) to 57°C (135°F).

9. Avoid standing in open doorway or walking through doorway while door is moving. Do not go under a stopped, partially open door.

10. Ensure the label, warning against entrapment, is in a prominent place.

11. After installation, ensure that the parts of the door do not extend over public footpaths or roads.

12. Keep away from the all moving parts of the door and opener system while the system is being operated.

13. Watch the moving door and keep people and objects away from the door until the door is completely closed. NO ONE SHOULD CROSS THE PATH

OF A MOVING DOOR.

14. KEEP THE GARAGE DOOR PROPERLY BALANCED. an improperly balanced door could cause severe or fatal injury. Have an authorized, qualified

door system representative make repairs to the cables, spring assemblies and other hardware.

15. Keep all remote controls away from children and do not allow children to play with garage door or electrical controls. Watch the moving door and

keep people away until the door is completely opened or closed.

16. Use caution when using the emergency disconnect with the door in the open position. Possible unexpected movement of the door could occur.

17. Check that the door reverses when it contacts a 50 mm high object placed on the floor. if the door does not reverse, a hazard may be present. See

Step 15: Contact Obstruction Test.

18. Install any fixed control within sight of the door but away from moving parts and at a height of at least 1,5 m.

19. Ensure the label concerning the manual release is adjacent to its actuating member.

20. Ensure the label warning against entrapment is in a prominent place and near the fixed control, which controls the door (Wall Station).

21. After installation, ensure that the drive prevents or stops the opening movement when the door is loaded with a mass of 20 kg, fixed centrally on the

bottom edge of the door.

22. Disconnect electric power to the garage door opener before removing case covers or making repairs.

23. This product is provided with a power supply cord and unidirectional power plug of a special design. if damaged, cord must be replaced by a cord of

same type obtained from your local Wayne Dalton distributor.

3

OPENER SPECIFICATIONS

Input voltage ................................................................................................... 230 VAC, 50Hz, Single Phase

Max. pull force ................................................................................................533 N

Power ............................................................................................................. 345W

Normal torque ................................................................................................. 1,7 nm

Standby power ................................................................................................ 7W

Opener ambient temperature range ............................................................... -20˚C to 70˚C

MOTOR

Type ............................................................................................................... DC Permanent

Volts ............................................................................................................... 230V DC

DRIVE MECHANISM

Length of travel ............................................................................................... Adjustable to 2,45 m

Travel rate ...................................................................................................... 21,3 cm/second nom.

Lamp ............................................................................................................... 230V, 75W max.

Door linkage ................................................................................................... Counterbalance driven w/ pull cord mechanical release.

SAFETY

Personal ......................................................................................................... Automatic obstruction sensing / Push button for automatic stop in up or

............................................................................................................... down direction.

Electronic ........................................................................................................ Automatic up/down force adjustment.

Electrical ......................................................................................................... Low voltage wireless push button.

Limit adjustment ............................................................................................. Automatic with push button install routine.

Start circuit ...................................................................................................... Low voltage wireless push button.

SECURITY

Transmitter ..................................................................................................... Rolling-Code: 250 million codes

Wall Station Transmit ..................................................................................... Rolling-Code: 250 million codes

DIMENSIONS

Length (overall) ............................................................................................... 33,7 cm

Headroom requirement ................................................................................... 13,9 cm

Power head weight ......................................................................................... 2,6 kg

RECEIVER MEMORY

Transmitter, Wall Station, or Keypad .............................................................. 6 devices max.

OPERATING FREQUENCY ........................................................................... 433,92 mHz

4

Note: Use these Notes of Installation, Use, and Maintenance in conjunction with the Drawings of Installation, Use, and Maintenance to perform the
installation. The following letters & numbers in parenthesis, [example: (A1)] cross reference items listed in each diagram of the Drawings of Installation,
Use, and Maintenance manual.

PACKAGE CONTENTS

PACKAGE CONTENTS “A” (SEE PAGE 2 OF DRAWINGS OF INSTALLATION, USE AND MAINTENANCE MANUAL)

CALL OUTS PARTS QUANTITY

A1 Pre-assembled Door 1
A2 Horizontal Track 1 pair
A3 Entrapment Label 1
A4 Spreader Bar Assembly * 1

[*Attached to the bottom door section during packaging]

A4.1 Spreader Bar 1
A4.2 Slider Bars ** 2
A4.3 “L Bracket ** 2

[**Attached To Spreader Bar]

A5 “L” Bracket 2
A6 Ø 6 x 15 mm (1/4” - 20 x 9/16”) Track Bolt 10
A7 Ø 6 mm (1/4” – 20) Flange Hex Nut 10
A8 Ø 8 x 40 mm (5/16” x 1-5/8”) Lag Screw 13

A9 Molded Transition Track 1 Pair
A10 Anchors 13 (not supplied)
A11 Disconnect label 1
A12 Wall Station assembly : 1 (Supplied according to the model)

A12.1 Base 1
A12.2 Cover/Button assembly 1
A12.3 Circuit Board 1
A12.4 Phillips Head Screws 2
A12.5 Battery 1

A13 Remote Transmitter 1
A14 Wall Station reference label 1(Supplied according to the model)
A15 Light Fixture 1(Supplied according to the model)

TOOLS REQUIRED “B” (SEE PAGE 2 OF DRAWINGS OF INSTALLATION, USE AND MAINTENANCE MANUAL)

CALL OUTS PARTS QUANTITY CALL OUTS PARTS QUANTITY

B1 Electric Drill (With Clutch) 1 B8 Screw Driver (Flat Head) 1
B2 5 mm (3/16”) Drill Bit 1 B9 Step ladder 1
B3 Level 1 B10 Safety Glasses 1
B4 Ratchet Wrench 1 B11 Gloves 1
B5 75 mm (3”) extension 1 B12 11 mm (7/16”) Hex Head Driver 1
B6 11 mm (7/16”) Wrench 1
B7 Tape measure 1

B13 Screw Driver (Phillips Head) 1

5

Installation

IMPORTANT: Stainless steel lag screws or PT2000 coated lag screws must be used when installing center bearing brackets, end bearing brackets, jamb

brackets, operator mounting / support brackets and disconnect brackets on treated lumber (preservative-treated). Stainless steel or PT2000 coated lag
screws are NOT necessary when installing products on un-treated lumber.

NOTE: Pilot drilling, using a 5mm (3/16”) drill bit (B2), is recommended when fastening ø8x40mm (5/16” x 1 5/8”) lag screws (A8) into wood structure.

IMPORTANT: Right and left hand is always determined from inside the building looking out.

Door Assembly Mounting

1

(See Diagram 1 on page 3 of Drawings of Installation, Use and Maintenance manual)

Tools Needed:

Electric Drill (With

Clutch)

5mm (3/16”) Drill Bit

Level

Tape Measure

Step Ladder

11mm (7/16”) Hex

Head Driver

11 mm (7/16”)

Wrench

NOTE: Spreader bar will always be shipped at the bottom of the door assembly (A1) to secure the door frame. To ensure
proper door spacing and alignment, do not remove the spreader bar assembly (1a) until door-frame is secured to the jamb and
bottom plate (1b) is anchored to the floor.

NOTE: TorqueMaster® III counterbalance system and cables are under extreme tension! Never tamper with the
TorqueMaster® III counterbalance system or serious injury may occur.

NOTE: Do not operate emergency disconnect handle until frame, horizontal track, and spreader bar are completely installed.

NOTE: Start assembly / installation process only after door assembly is positioned vertically in the opening.

Remove the shipping brackets (1c) by removing the two screws (1d) and bolt (1e). Re-install the two screws (1d) to secure the
top brackets (1f) to the top section, as shown in FIG. 1.1. Repeat for right hand side.

Starting on the left side, align the outside edge of flagangle (1i) with the groove of the molded transition track (A9). Slide the
molded transition track assembly into position until the slot (1j) in flagangle aligns with hole (1k) in the molded transition track.
Secure molded transition track assembly to flagangle with one Ø6 x 15mm (1/4” - 20 x 9/16”) track bolt (A6) and Ø6mm (1/4” -

20) flange hex nut (A7), as shown in FIG. 1.2 and 1.3. Repeat for right hand side.
NOTE: ensure the Ø6 x 15mm (1/4” - 20 x 9/16”) track bolt is going through the molded transition track first, and the
Ø6mm (1/4” - 20) flange hex nut is on the outside of flagangle, as shown in FIG. 1.3.

NOTE: Check for smooth transition between molded transition track (A9) and top of vertical track (1m), as shown in FIG.

1.3.

Place the door frame (A1) into the door opening. Level (B3) the door frame horizontally and vertically. Secure leveled door
frame with proper anchors (A10) and Ø8 x 40mm (5/16” x 1-5/8”) lag screws (A8) through the four jamb brackets (1g), as shown
in FIG. 1.4 and FIG. 1.5. Secure the angle bracket located on the left hand side of the opener (1x), to the ceiling using one
proper anchor (A10) and one Ø8 x 40mm (5/16” x 1-5/8”) lag screw (A8) through the slotted hole in the angle bracket (2o), as
shown in FIG. 1.6. Once the angle bracket is secured to the ceiling, tighten the Ø6mm (1/4” - 20) flange hex nut (A7).
NOTE: ensure that the angle bracket is secured to a ceiling joist or other structurally sound framing member and not just into
drywall or into paneling.
Secure the bottom plate (1b) to the floor with one Ø8 x 40mm (5/16” x 1-5/8”) lag screw (A8) and anchor (A10), as shown in

FIG. 1.5. Repeat for opposite side.

2

Tools Needed:

11mm (7/16”) Wrench

Screw Driver (Flat

Head)

Slide the horizontal track (A2) into the groove of the molded transition track (A9) and secure with one Ø6 x 15mm (1/4” – 20 x
9/16”) track bolt (A6) and Ø6mm (1/4” - 20) flange hex nut (A7), as shown in FIG. 2.1. Repeat for other side.

NOTE: On some models this may already have been done at the factory.

NOTE: ensure the Ø6 x 15mm (1/4” - 20 x 9/16”) track bolt is going through the inside of horizontal track first, and the Ø6mm

(1/4” - 20) flange hex nut is on the outside of the molded transition track, as shown in FIG. 2.1.

Remove the spreader bar assembly (1a) from the door frame by removing the Ø6 x 15mm (1/4” - 20 x 9/16”) track bolts (A6)
and Ø6mm (1/4” - 20) flange hex nuts (A7), as shown in FIG. 2.2. Repeat for other side. Set the spreader bar assembly with the
Ø6 x 15mm (1/4” - 20 x 9/16”) track bolts and Ø6mm (1/4” - 20) flange hex nuts aside.

(See Diagram 2 on page 4 of Drawings of Installation, Use and Maintenance manual)

Horizontal Track Mounting

6

3

Spreader Bar Pre-Mounting

(See Diagram 3 on page 5 of Drawings of Installation, Use and Maintenance manual)

Tools Needed:

11mm (7/16”) Wrench

Screw Driver (Flat

Head)

4

Tools Needed:

Electric Drill (With

Clutch)

5mm (3/16”) Drill Bit

11mm (7/16”) Wrench

Tape Measure

Screw Driver (Flat

Head)

Step Ladder

11mm (7/16”) Hex

Head Driver

Attach the “L” bracket (A4.3) to the right side of the slider bar (A4.2) with one ø6x15mm (1/4” - 20 x 9/16”) track bolt (A6) and
ø6mm (1/4” – 20) flange hex nut (A7), as shown in FIG. 3.1. Repeat for other slider bar.

Attach the “L” bracket (A5) to the right hand horizontal track (A2) with one ø6x15mm (1/4” - 20 x 9/16”) track bolt (A6) and
ø6mm (1/4” – 20) flange hex nut (A7), as shown in FIG. 3.2. Repeat for the left hand side.

Back Hanging Horizontal Track and Spreader Bar and Manual Door

Testing

(See Diagram 4 on page 5 of Drawings of Installation, Use and Maintenance manual)

Adjust the width of the spreader bar (A4.1), by adjusting the slider bar (A4.2) “in and Out” to the approximate width of the side
walls or perforated angle (not provided) if mounting to the ceiling, as shown in FIG. 4.1. Attach the right hand side of the
spreader bar (A4.1) with one ø6x15mm (1/4” - 20 x 9/16”) track bolt (A6) and ø6mm (1/4” – 20) flange hex nut (A7) to the “L”
bracket (A5) at the horizontal track extremity. Repeat for the left hand side.

NOTE: Make certain the track is level and perpendicular to the door (A=B).

Secure the “L” bracket (A4.3) on the slider bar (A4.2) to the wall with one anchor (A10) (if necessary) and one ø8x40mm (5/16”
x 1-5/8”) lag screw (A8). If fastening into drywall or concrete, proper anchors will need to be used. Use one ø6x15mm (1/4” - 20
x 9/16”) track bolt (A6) and ø6mm (1/4” – 20) flange hex nut (A7) for attaching to perforated angle (not provided). Repeat for the
left hand side. Verify that the tracks (A2) are level and perpendicular to the inside face of the door, adjust slider bars (A4.2) if
necessary, as shown in FIG. 4.2. Re-check dimensions (A=B) to ensure they have not changed, as shown in FIG. 4.3.

MANUALLY TESTING THE FUNCTIONING OF THE DOOR

Before performing the install routine, it is NECESSARY to check the manual operation of the door, to ensure that it operates
easily.

NOTE: If necessary, the disconnect handle can be moved from the vertical track and positioned on the wall, in which case you
must install a cable guide (hook or pivot) vertically above the disconnect handle for it to function properly.

Place emergency disconnect handle (1o) in the manual operated position, as shown in FIG. 4.4. The opener is now
disconnected from the torque tube.

TEST 1:

Lift the door slowly checking that the torque tube turns until the door is fully open. Check that the counterbalance cables are
wound correctly on their respective drums.

TEST 2:

Check for proper counterbalance of the door: positioning it at mid-height, the door should remain in position. It should neither go
up, nor fall under its own weight. Adjust spring(s), if door lifts by itself and is hard to pull down, or if door is difficult to lift and
comes down by itself. Refer to page 17, Spring Adjustment (If Required). Also check that the distance between the door and
the horizontal tracks is identical on the left and right side. Raise the door back to the fully open position.

TEST 3:

By hand, turn the torque counterbalance tube in order to lower the door without touching the door itself (this operation is best
performed from the side of the door). Continue until the door is completely closed:

7