Wayne-Dalton 9700 User Manual 3

9700

Torquemaster® Plus - Single and Double Spring

Installation Instructions and Owner’s Manual

IMPORTANT NOTICE!

Wayne-Dalton, a Division of Overhead Door Corporation P.O. Box 67, Mt. Hope, OH 44660 www.Wayne-Dalton.com

Read these instructions carefully before attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a trained door systems technician do the installation or repairs.

Table of Contents

Important Safety Instructions ........................................................ 2

Package Contents ......................................................................... 3

Door Section Identiﬁcation ............................................................ 4

Tools Required .............................................................................. 5

Removing An Existing Door ........................................................... 5

Preparing The Opening .................................................................6

Installation .............................................................................. 7-23

Optional Installations .............................................................24-28

Cleaning .................................................................................. 29

Painting Instructions ..............................................................29-30

Warranty ..................................................................................... 31

Dealer Locator Information.......................................................... 32

Deﬁnition of key words used in this manual:

WARNING

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN SEVERE OR FATAL INJURY.

IMPORTANT: REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION.

NOTE: Information assuring proper installation of the door.

WARNING

TO AVOID POSSIBLE INJURY, READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN QUESTION ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS.

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2. Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3. It is always recommended to wear eye protection when using tools, otherwise severe or fatal eye injury could result.

4. Avoid installing your new door on windy days. Door could fall during the installation causing severe or fatal injury become entrapped between the door and the ﬂoor.

5. Doors 12’-0” wide and over should be installed by two persons, to avoid possible injury.

6. Operate door ONLY when it is properly adjusted and free from obstructions.

7. If a door becomes hard to operate, inoperative or is damaged, immediately have necessary adjustments and/or repairs made by a trained door system technician using proper tools and instructions.

8. DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.

9. DO NOT place ﬁngers or hands into open section joints when closing a door. Use lift handles/gripping points when operating door manually.

10. DO NOT permit children to operate garage door or door controls.

11. Due to constant extreme spring tension, DO NOT attempt any adjustment, repair or alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets, red colored fasteners, cables or supports. To avoid possible severe or fatal injury, have any such work performed by a trained door systems technician using proper tools and instructions.

12. On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.

13. Top section of door may need to be reinforced when attaching an electric opener. Check door and/or opener manufacturer’s instructions.

14. VISUALLY inspect door and hardware monthly for worn and or broken parts. Check to ensure door operates freely.

15. Test electric opener’s safety features monthly, following opener manufacturer’s instructions.

16. NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track systems are not intended or designed to support extra weight.

After installation is complete, fasten this manual

near garage door.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Package Contents

NOTE: Depending on the door model, some parts listed will not be supplied if not necessary.

Rear supports may or may not be included with your door.

DOOR SECTIONS (AS REQUIRED)

(1) TORQUEMASTER® SPRING TUBE

(2) HORIZONTAL TRACKS RH/LH

Q.I. JAMB BRACKETS

(AS REQUIRED)

U-BAR

(AS REQUIRED)

(1) CENTER BRACKET

ASSEMBLY

(2) HORIZONTAL ANGLES

ROLLERS

, in conjunction with

Rachet Bracket is under

Use these Illustration this label.

To avoid possible severe or fatal injury, fasteners from ratchet bracket

To safely unwind spring(s)

and follow the directions in the

GED UNDERNEATH VIEW

ENGA

installation instructions/owners

DO NOT REMOVE THIS TAG.

NDERNEATH VIEW

GED U

Rachet Bracket is under

To avoid possible severe or fatal injury, fasteners from ratchet bracket

until spring(s) are fully

To safely unwind spring(s)

ATH VIEW

NDERNE

and follow the directions in the installation instructions/owners

WARNING

SIDE VIEW

GED

ENGA

remove

EXTREME SPRING

TENSION

DO NOT

wnwound.

read

Pawl

Ratchet

manual.

T REMOVE THIS TAG.

een betw

DISENGA

POSITION

UPPER

Pawl in Upper Pos

Ratchet

RIGHT & LEFT

END BRACKETS

(2) QUICK INSTALL RH/LH

FLAGANGLES (AS REQUIRED)

(2) TOP BRACKET BASES

OPERATOR BRACKET

(2) TOP BRACKET SLIDES

RIGHT AND LEFT CABLE DRUM/

DRUM WRAP ASSEMBLIES

the Instructions on the other side of

WARNING

DE VIEW

ENGAGED SI

remove

EXTREME SPRING

TENSION

Cable Drum

DO NOT

wnwound.

een Ratchet

until spring(s) are fully

e Drum

ent

read

No space betw

and Cabl

Pawl

Ratchet

indicates engagem

manual.

een

and Pawl

No space betw

SIDE VIEW

Ratchet Cable Drum

DISENGAGED

Cable Drum

ent

e Drum

Space between Ratchet Pawl

and Cabl

Ratchet Pawl

non-indicates engagem

TION

LOWER POSI

een

and Pawl

No space betw Ratchet

Cable Drum

er Position

in Low

Ratchet Pawl

ition

SIDE VIEW

POSITION

LOWER

(1) LOOSE WINDING SHAFT

(SINGLE SPRING ONLY)

PULL ROPE

(IF INCLUDED)

(2) FULLY ADJUSTABLE RH/LH

FLAGANGLES (AS REQUIRED)

(2) VERTICAL

TRACKS RH/LH

WEATHER SEAL & NAILS

(IF INCLUDED)

1/4”- 20 FLANGED HEX

NUTS (AS REQUIRED)

(2) 3/8”- 16 HEX NUTS

(AS REQUIRED)

1/4”-14 X 5/8” SELF TAPPING

SCREWS (AS REQUIRED)

(2) 3/8”-16 X 3/4”

TRUSS HEAD BOLTS

5/16” X 1 5/8” HEX HEAD LAG SCREWS

(AS REQUIRED)

(2) 5/16”HEX NUTS

(AS REQUIRED)

1/4”-20 X 11/16” SELF DRILLING

SCREWS (AS REQUIRED)

STUD PLATE

(AS REQUIRED)

1/4”-14 X 7/8” SELF

DRILLING SCREWS

(AS REQUIRED)

5/16”X 1-1/4” CLEVIS PIN &

COTTER PIN

(AS REQUIRED)

1/4”-20 X 5/8”

CARRIAGE BOLTS

(AS REQUIRED)

5/16” X 18 X 3/4”

CARRIAGE BOLTS

(AS REQUIRED)

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Door Section Identification

Tools Needed:

Hinges are always pre-attached at the top of each section (except top section)

NOTE: End hinges are stamped with a number that identiﬁes the stacking sequence of the section. #1 end hinges are always on the bottom section. #2 end hinges are on the lock section of a four section door. #3 end hinges are on the intermediate section of a four section door and on the lock section of a 3 section door.

The section side view illustration shows the hinge proﬁle of all the sections and can be used to identify each section.

The BOTTOM SECTION can be identiﬁed by #1 end hinges, the factory attached bottom astragal, or by the bottom bracket warning labels on each end stile.

The LOCK SECTION can be identiﬁed by #2 end hinges on a 4 section door and by #3 end hinges on a 3 section door. Also, on a 3 section door, the lock section will come with a warning label attached to the right or left endstile.

The INTERMEDIATE SECTION (Only on a 4 section door) can be identiﬁed by #3 end hinges and a yellow warning label attached to the right or left endstile.

#3 END HINGE

#1 END HINGE

TOP SECTION

WARNING LABEL

INTERMEDIATE SECTION

(ONLY ON 4 SECTION DOOR)

#2 END HINGE ON A 4 SECTION DOOR #3 END HINGE ON A 3 SECTION DOOR

WARNING LABEL

(ONLY ON 3 SECTION DOOR)

LOCK SECTION

BOTTOM BRACKET

WARNING LABELS BOTTOM SECTION

The TOP SECTION can be identiﬁed with no pre-installed end or center hinges on the section.

7/8” 1 1/8”

#1 END HINGE

BOTTOM

BRACKET

ASTRAGAL

BOTTOM LOCK

(4 SECTION DOOR)

ASTRAGAL

SECTION SIDE VIEW

#2 END HINGE

INTERMEDIATE (LOCK ON A 3 SECTION DOOR)

1 3/8”

#3 END HINGE

TOP

TYPICAL END HINGE STAMPING LOCATION

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Required

POWER DRILL RATCHET WRENCH PLIERS/WIRE CUTTERS

PHILLIPS HEAD SCREWDRIVER PENCIL

7/16”, 1/2”, 9/16”

SOCKETS

HAMMER

FLAT TIP SCREWDRIVER

7/16” SOCKET DRIVER

VICE GRIPS VICE CLAMPS

3/8”, 7/16”, 1/2”, 9/16”

WRENCHES

Removing An Existing Door

TAPE MEASURE

NEEDLE NOSE PLIERS

SAFETY GLASSES

(2) SAW HORSES

1/8”, 3/16” DRILL BITS

GLOVES

STEP LADDER

IMPORTANT: COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR.

WARNING

A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY. TO AVOID INJURY HAVE A TRAINED DOOR SYSTEMS TECHNICIAN, USING PROPER TOOLS AND INSTRUCTIONS, RELEASE THE SPRING TENSION.

For detailed information see supplemental instructions “Removing an Existing Door /Preparing the Opening”. These instructions are available at no charge from Wayne-Dalton, a Division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH 44660, or at www.Wayne-Dalton.com.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

Recommended

tools from

page 5

Preparing the Opening

If you just removed your existing door or you are installing a new door, complete all steps in PREPARING THE OPENING.

To ensure secure mounting of track brackets, side and center brackets, or steel angles to new or retro-ﬁt construction, it is recommended to follow the procedures outlined in DASMA Technical Data Sheets #156, #161 and #164 at www.dasma.com.

The inside perimeter of your garage door opening should be framed with wood jamb and header material. The jambs and header must be securely fastened to sound framing members. It is recommended that 2” x 6” lumber be used. The jambs must be plumb and the header level. The jambs should extend a minimum of 12” (305 mm) above the top of the opening for TorqueMaster systems. For low headroom applications, the jambs should extend to the ceiling height. Minimum side clearance required, from the opening to the wall, is 3-1/2” (89 mm).

IMPORTANT: CLOSELY INSPECT JAMBS, HEADER AND MOUNTING SURFACE. ANY WOOD FOUND NOT TO BE SOUND, MUST BE REPLACED.

For TorqueMaster® counterbalance systems, a suitable mounting surface (2” x 6”) must be ﬁrmly attached to the wall, above the header at the center of the opening.

counterbalance

HEADER BOARD

2” X 6” LUMBER

PREFERRED

PLUMB JAMBS

HEADER

SUITABLE MOUNTING

SURFACE 2” X 6”

LUMBER MINIMUM

DOOR HEIGHT

LEVEL HEADER

DOOR

WIDTH

HEADROOM

BACKROOM

NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not attach the mounting surface with nails.

Weather Seal (May Not Be Included):

Cut the weather seal if necessary to ﬁt the header and jambs.

For quick install track: Align the header seal with the inside edge of the header and temporarily secure it to the header with equally spaced nails. Next, ﬁt the jamb seals up tight against the header seal and ﬂush with the inside edge of the jamb. Temporarily secure the jamb seals with equally spaced nails. This will keep the bottom section from falling out of the opening during installation. Equally space nails approximately 12” to 18” apart.

For fully adjustable track: Align the header seal 1/8” to 1/4” inside the header and temporarily secure it to the header with equally spaced nails. Next, ﬁt the jamb seals up tight against the header seal and 1/8” to 1/4” inside the jamb. Temporarily secure the jamb seals with equally spaced nails. This will keep the bottom section from falling out of the opening during installation. Equally space nails approximately 12” to 18” apart.

NOTE: Do not permanently attach weather seal to the jamb at this time.

HEADROOM REQUIREMENT: Headroom is deﬁned as the space needed above the top of the door for tracks, springs, etc. to allow the door to open properly. If the door is to be motor operated, 2-1/2” (64 mm) of additional headroom is required.

BACKROOM REQUIREMENT: Backroom is deﬁned as the distance needed from the opening back into the garage to allow the door to open fully.

JAMB

QUICK INSTALL TRACK

WEATHER SEAL

WEATHER

SEAL

JAMB

WEATHER

SEAL

1/8” TO 1/4”

FULLY ADJUSTABLE TRACK

HEADROOM REQUIREMENT

TRACK TYPE MIN. HEADROOM

15” Radius track 13-1/2” (343 mm)

BACKROOM REQUIREMENT

DOOR HEIGHT TRACK MANUAL LIFT

6’6” - 7’0” 15” Radius 98” (2489 mm) 125” (3175 mm)

7’3” - 8’0” 15” Radius 110” ( 2794 mm) 137” ( 3480 mm)

MOTOR

OPERATED

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local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Installation

Begin the installation of the door by checking the opening. It must be the same size as the door. Vertical jambs must be plumb and the header level. Side clearance, from edge of door to wall, must be minimum of 3-1/2” (89mm) on each side.

IMPORTANT: STAINLESS STEEL OR PT 2000 COATED LAG SCREWS (NOT SUPPLIED) MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS, END BRACKETS, JAMB BRACKETS, OPERATOR MOUNTING/SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER (PRESERVATIVE-TREATED). STAINLESS STEEL OR PT 2000 LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UNTREATED LUMBER.

NOTE: It is recommended that 5/16” lag screws be pilot drilled using a 3/16” drill bit prior to fastening.

IMPORTANT: WHEN INSTALLING 5/16” DIAMETER LAG SCREWS USING AN ELECTRIC DRILL/DRIVER, THE DRILL/DRIVER’S CLUTCH MUST BE

SET TO DELIVER NO MORE THAN 200 IN. LBS. OF TORQUE. FASTENER FAILURE COULD OCCUR AT A HIGHER SETTING.

NOTE: Insulated glass will cause the top section to be signiﬁcantly heavier than the remaining sections. Wayne-Dalton attempts to balance the door at the top & bottom. To prevent any sudden door acceleration between the top & bottom, we recommend motor operating all glazed top doors. Doors with insulated glass top sections should not be manually operated.

Tools Needed:

None

Attaching Flagangles to Vertical

Tracks

If you have fully adjustable ﬂagangles:

Hand tighten the ﬂagangle to the vertical track using a stud plate and (2) 1/4” - 20

ﬂange hex nuts. Repeat for other side.

Secure the ﬂange nuts after ﬂagangle spacing is completed in Step 11.

If you have quick install ﬂagangles:

Place the lower quick install tab of the ﬂagangle in the quick install feature of the vertical track. Give the ﬂagangle 1/4 turn to lock in place. Repeat for other side.

FLAGANGLE

(2) 1/4”- 20 FLANGE HEX NUTS

VERTICAL TRACK

FULLY ADJUSTABLE FLAGANGLE

QUICK INSTALL TAB UNLOCKED

QUICK INSTALL FLAGANGLE

FLAGANGLE

STUD PLATE

VERTICAL

TRACK

QUICK INSTALL TAB LOCKED

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Horizontal Angles

HOLE

TABS

HORIZONTAL

ANGLE

KEY SLOT

Tools Needed:

Hammer

Position the horizontal angle as shown. Place tabs of horizontal angle in the key slot of horizontal track. Using a hammer, tap the horizontal angle towards the curved end of the track until the hole in track and angle are aligned. Set tracks aside.

NOTE: For larger doors, a full length horizontal angle may be spot welded to the horizontal track. If the horizontal angle is not welded, the full length horizontal angle will be installed as shown.

HORIZONTAL ANGLE

HORIZONTAL TRACK

HORIZONTAL

TRACK

HOLE

HORIZONTAL

TRACK

HORIZONTAL

ANGLE

HORIZONTAL

TRACK

TABS

Tools Needed:

Installing Jamb Brackets

Using the jamb bracket schedule, determine

None

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the placement of the jamb brackets for your door height and track type. To install the jamb brackets, align the twistlock tab on the quick install jamb bracket with the quick install feature in the track and turn the bracket perpendicular to the track so the mounting ﬂange is toward the back (ﬂat) leg of the track.

LEFT SIDE SHOWN

TWISTLOCK TAB

JAMB BRACKET SCHEDULE

DOOR

HEIGHT

6’6” 70”(1778mm) QIJB - 3 MIDDLE QIJB - 5 BOTTOM N/A N/A

6’10” 74”(1880mm) QIJB - 3 MIDDLE QIJB - 5 BOTTOM N/A N/A

7’0” 76”(1930mm) QIJB - 3 MIDDLE QIJB - 5 BOTTOM N/A N/A

7’3” 79”(2007mm) QIJB - 3 BOTTOM QIJB - 5 BOTTOM QIJB - 6 BOTTOM

7’6” 82”(2083mm) QIJB - 3 BOTTOM QIJB - 5 BOTTOM QIJB - 6 BOTTOM

7’9” 85”(2159mm) QIJB - 3 BOTTOM QIJB - 5 BOTTOM QIJB - 6 BOTTOM

8’0” 88”(2235mm) QIJB - 3 MIDDLE QIJB - 6 TOP QIJB - 7 MIDDLE

TRACK

HEIGHT

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

1ST SET 2ND SET 3RD SET

JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION

TOP HOLE

MIDDLE HOLE

BOTTOM HOLE

QUICK INSTALL FEATURE

RIGHT SIDE SHOWN

3RD SET HOLES

2ND SET HOLES

1ST SET HOLES

Tools Needed:

None

Drums

IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS

DETERMINED FROM INSIDE THE BUILDING LOOKING OUT.

NOTE: For door section identiﬁcation see page 4.

TorqueMaster which consist of cable drums and drum wraps, are marked right and left hand. Uncoil the counterbalance cables and make sure you place the right hand cable loop on the right hand milford pin and place the left hand cable loop on the left hand milford pin. Check to ensure the cable loop ﬁts tightly over the milford pin. Insert a roller into bottom bracket of the bottom section and insert another roller at #1 end hinge at the top of the bottom section. Repeat for other side.

counterbalance drum assemblies,

LEFT HAND

TORQUEMASTER

COUNTERBALANCE

DRUM ASSEMBLY

COUNTERBALANCE

CABLE

BOTTOM SECTION

#1 END HINGE

(HINGE TUBE)

BOTTOM SECTION

ROLLERS

Tools Needed:

Level

WARNING

FAILURE TO ENSURE TIGHT FIT OF CABLE LOOP OVER MILFORD PIN COULD RESULT IN CABLE COMING OFF THE PIN AND ALLOWING DOOR TO FALL, POSSIBLY RESULTING IN SEVERE OR FATAL INJURY.

NOTE: Verify astragal (bottom seal) is aligned with door section. If there is more than 1/2” excess astragal on either side, trim astragal even with door section.

Bottom Section

Center the bottom section in the door opening. Level section using wooden shims under the bottom astragal if necessary.

MILFORD PIN

BOTTOM BRACKET

BOTTOM SECTION

ASTRAGAL

WEATHER SEAL

LEVEL

BOTTOM SECTION

WOODEN SHIMS

(IF NECESSARY)

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local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

327985 NEW 9-04-06

Tools Needed:

3/16” Drill Bit

Power Drill

7/16” Socket

Driver

Tape Measure

Level

Vertical Tracks

IMPORTANT: THE TOPS OF THE

VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE. IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT. THE VERTICAL TRACK ON THE SHIMMED SIDE, MUST BE RAISED THE HEIGHT OF THE SHIM.

Position the left hand vertical track assembly over the rollers of the bottom section. Make sure the counterbalance cable is located between the rollers and the door jamb. Drill 3/16” pilot holes for the lag screws. Loosely fasten jamb brackets and ﬂagangles to the jamb using 5/16” x 1-5/8” lag screws.

CABLE

5/16” X 1-5/8” LAG SCREWS

VERTICAL TRACK ASSEMBLY

FLAGANGLE

VERTICAL TRACK

3/8”

5/8”

ROLLER

FLAGANGLE LAG SCREW LOCATIONS

BOTTOM SECTION

Tools Needed:

Power Drill

7/16” Socket

Driver

Hang counterbalance cable over ﬂagangle.

Repeat for the right side.

Stacking Sections

NOTE: For door section identiﬁcation see

page 4.

NOTE: Make sure hinges are ﬂipped down, when stacking another section on top.

Place rollers in hinges tubes of the second section (lock section).

With assistance, lift second section and guide rollers into the vertical tracks.

JAMB BRACKET

BOTTOM SECTION

15R QI12R QI15R FA12R FA

QUICK INSTALL

JAMB BRACKET

LAG

SCREW

LOCK SECTION

NOTE: Align vertical marks in the upper align-

ment sticker, with the lower alignment sticker on right hand side on the back of door. Verify that that the stile patterns on your door sections are aligned on the outside of the door.

To connect sections, keep sections aligned and fasten center hinges ﬁrst and end hinges last using 1/4” - 14 x 5/8” self-tapping screws.

Repeat for other section(s) except top section.

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(2) 1/4” - 14 X 5/8”

SELF-TAPPING SCREWS

END HINGES

(2) 1/4” - 14 X 5/8”

SELF-TAPPING SCREWS

327985 NEW 9-04-06

ALIGNMENT

STICKERS

+ 22 hidden pages