Wayne-Dalton 9700 User Manual 3

Download

Page 1

9700

Torquemaster® Plus - Single and Double Spring

Installation Instructions and Owner’s Manual

IMPORTANT NOTICE!

Wayne-Dalton, a Division of Overhead Door Corporation P.O. Box 67, Mt. Hope, OH 44660 www.Wayne-Dalton.com

Read these instructions carefully before attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a trained door systems technician do the installation or repairs.

Page 2

Table of Contents

Important Safety Instructions ........................................................ 2

Package Contents ......................................................................... 3

Door Section Identiﬁcation ............................................................ 4

Tools Required .............................................................................. 5

Removing An Existing Door ........................................................... 5

Preparing The Opening .................................................................6

Installation .............................................................................. 7-23

Optional Installations .............................................................24-28

Cleaning .................................................................................. 29

Painting Instructions ..............................................................29-30

Warranty ..................................................................................... 31

Dealer Locator Information.......................................................... 32

Deﬁnition of key words used in this manual:

WARNING

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN SEVERE OR FATAL INJURY.

IMPORTANT: REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION.

NOTE: Information assuring proper installation of the door.

WARNING

TO AVOID POSSIBLE INJURY, READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN QUESTION ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS.

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2. Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3. It is always recommended to wear eye protection when using tools, otherwise severe or fatal eye injury could result.

4. Avoid installing your new door on windy days. Door could fall during the installation causing severe or fatal injury become entrapped between the door and the ﬂoor.

5. Doors 12’-0” wide and over should be installed by two persons, to avoid possible injury.

6. Operate door ONLY when it is properly adjusted and free from obstructions.

7. If a door becomes hard to operate, inoperative or is damaged, immediately have necessary adjustments and/or repairs made by a trained door system technician using proper tools and instructions.

8. DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.

9. DO NOT place ﬁngers or hands into open section joints when closing a door. Use lift handles/gripping points when operating door manually.

10. DO NOT permit children to operate garage door or door controls.

11. Due to constant extreme spring tension, DO NOT attempt any adjustment, repair or alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets, red colored fasteners, cables or supports. To avoid possible severe or fatal injury, have any such work performed by a trained door systems technician using proper tools and instructions.

12. On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.

13. Top section of door may need to be reinforced when attaching an electric opener. Check door and/or opener manufacturer’s instructions.

14. VISUALLY inspect door and hardware monthly for worn and or broken parts. Check to ensure door operates freely.

15. Test electric opener’s safety features monthly, following opener manufacturer’s instructions.

16. NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track systems are not intended or designed to support extra weight.

After installation is complete, fasten this manual

near garage door.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 3

Package Contents

NOTE: Depending on the door model, some parts listed will not be supplied if not necessary.

Rear supports may or may not be included with your door.

DOOR SECTIONS (AS REQUIRED)

(1) TORQUEMASTER® SPRING TUBE

(2) HORIZONTAL TRACKS RH/LH

Q.I. JAMB BRACKETS

(AS REQUIRED)

U-BAR

(AS REQUIRED)

(1) CENTER BRACKET

ASSEMBLY

(2) HORIZONTAL ANGLES

ROLLERS

, in conjunction with

Rachet Bracket is under

Use these Illustration this label.

To avoid possible severe or fatal injury, fasteners from ratchet bracket

To safely unwind spring(s)

and follow the directions in the

GED UNDERNEATH VIEW

ENGA

installation instructions/owners

DO NOT REMOVE THIS TAG.

NDERNEATH VIEW

GED U

Rachet Bracket is under

To avoid possible severe or fatal injury, fasteners from ratchet bracket

until spring(s) are fully

To safely unwind spring(s)

ATH VIEW

NDERNE

and follow the directions in the installation instructions/owners

WARNING

SIDE VIEW

GED

ENGA

remove

EXTREME SPRING

TENSION

DO NOT

wnwound.

read

Pawl

Ratchet

manual.

T REMOVE THIS TAG.

een betw

DISENGA

POSITION

UPPER

Pawl in Upper Pos

Ratchet

RIGHT & LEFT

END BRACKETS

(2) QUICK INSTALL RH/LH

FLAGANGLES (AS REQUIRED)

(2) TOP BRACKET BASES

OPERATOR BRACKET

(2) TOP BRACKET SLIDES

RIGHT AND LEFT CABLE DRUM/

DRUM WRAP ASSEMBLIES

the Instructions on the other side of

WARNING

DE VIEW

ENGAGED SI

remove

EXTREME SPRING

TENSION

Cable Drum

DO NOT

wnwound.

een Ratchet

until spring(s) are fully

e Drum

ent

read

No space betw

and Cabl

Pawl

Ratchet

indicates engagem

manual.

een

and Pawl

No space betw

SIDE VIEW

Ratchet Cable Drum

DISENGAGED

Cable Drum

ent

e Drum

Space between Ratchet Pawl

and Cabl

Ratchet Pawl

non-indicates engagem

TION

LOWER POSI

een

and Pawl

No space betw Ratchet

Cable Drum

er Position

in Low

Ratchet Pawl

ition

SIDE VIEW

POSITION

LOWER

(1) LOOSE WINDING SHAFT

(SINGLE SPRING ONLY)

PULL ROPE

(IF INCLUDED)

(2) FULLY ADJUSTABLE RH/LH

FLAGANGLES (AS REQUIRED)

(2) VERTICAL

TRACKS RH/LH

WEATHER SEAL & NAILS

(IF INCLUDED)

1/4”- 20 FLANGED HEX

NUTS (AS REQUIRED)

(2) 3/8”- 16 HEX NUTS

(AS REQUIRED)

1/4”-14 X 5/8” SELF TAPPING

SCREWS (AS REQUIRED)

(2) 3/8”-16 X 3/4”

TRUSS HEAD BOLTS

5/16” X 1 5/8” HEX HEAD LAG SCREWS

(AS REQUIRED)

(2) 5/16”HEX NUTS

(AS REQUIRED)

1/4”-20 X 11/16” SELF DRILLING

SCREWS (AS REQUIRED)

STUD PLATE

(AS REQUIRED)

1/4”-14 X 7/8” SELF

DRILLING SCREWS

(AS REQUIRED)

5/16”X 1-1/4” CLEVIS PIN &

COTTER PIN

(AS REQUIRED)

1/4”-20 X 5/8”

CARRIAGE BOLTS

(AS REQUIRED)

5/16” X 18 X 3/4”

CARRIAGE BOLTS

(AS REQUIRED)

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 4

Door Section Identification

Tools Needed:

Hinges are always pre-attached at the top of each section (except top section)

NOTE: End hinges are stamped with a number that identiﬁes the stacking sequence of the section. #1 end hinges are always on the bottom section. #2 end hinges are on the lock section of a four section door. #3 end hinges are on the intermediate section of a four section door and on the lock section of a 3 section door.

The section side view illustration shows the hinge proﬁle of all the sections and can be used to identify each section.

The BOTTOM SECTION can be identiﬁed by #1 end hinges, the factory attached bottom astragal, or by the bottom bracket warning labels on each end stile.

The LOCK SECTION can be identiﬁed by #2 end hinges on a 4 section door and by #3 end hinges on a 3 section door. Also, on a 3 section door, the lock section will come with a warning label attached to the right or left endstile.

The INTERMEDIATE SECTION (Only on a 4 section door) can be identiﬁed by #3 end hinges and a yellow warning label attached to the right or left endstile.

#3 END HINGE

#1 END HINGE

TOP SECTION

WARNING LABEL

INTERMEDIATE SECTION

(ONLY ON 4 SECTION DOOR)

#2 END HINGE ON A 4 SECTION DOOR #3 END HINGE ON A 3 SECTION DOOR

WARNING LABEL

(ONLY ON 3 SECTION DOOR)

LOCK SECTION

BOTTOM BRACKET

WARNING LABELS BOTTOM SECTION

The TOP SECTION can be identiﬁed with no pre-installed end or center hinges on the section.

7/8” 1 1/8”

#1 END HINGE

BOTTOM

BRACKET

ASTRAGAL

BOTTOM LOCK

(4 SECTION DOOR)

ASTRAGAL

SECTION SIDE VIEW

#2 END HINGE

INTERMEDIATE (LOCK ON A 3 SECTION DOOR)

1 3/8”

#3 END HINGE

TOP

TYPICAL END HINGE STAMPING LOCATION

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 5

Tools Required

POWER DRILL RATCHET WRENCH PLIERS/WIRE CUTTERS

PHILLIPS HEAD SCREWDRIVER PENCIL

7/16”, 1/2”, 9/16”

SOCKETS

HAMMER

FLAT TIP SCREWDRIVER

7/16” SOCKET DRIVER

VICE GRIPS VICE CLAMPS

3/8”, 7/16”, 1/2”, 9/16”

WRENCHES

Removing An Existing Door

TAPE MEASURE

NEEDLE NOSE PLIERS

SAFETY GLASSES

(2) SAW HORSES

1/8”, 3/16” DRILL BITS

GLOVES

STEP LADDER

IMPORTANT: COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR.

WARNING

A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY. TO AVOID INJURY HAVE A TRAINED DOOR SYSTEMS TECHNICIAN, USING PROPER TOOLS AND INSTRUCTIONS, RELEASE THE SPRING TENSION.

For detailed information see supplemental instructions “Removing an Existing Door /Preparing the Opening”. These instructions are available at no charge from Wayne-Dalton, a Division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH 44660, or at www.Wayne-Dalton.com.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 6

Tools Needed:

Recommended

tools from

page 5

Preparing the Opening

If you just removed your existing door or you are installing a new door, complete all steps in PREPARING THE OPENING.

To ensure secure mounting of track brackets, side and center brackets, or steel angles to new or retro-ﬁt construction, it is recommended to follow the procedures outlined in DASMA Technical Data Sheets #156, #161 and #164 at www.dasma.com.

The inside perimeter of your garage door opening should be framed with wood jamb and header material. The jambs and header must be securely fastened to sound framing members. It is recommended that 2” x 6” lumber be used. The jambs must be plumb and the header level. The jambs should extend a minimum of 12” (305 mm) above the top of the opening for TorqueMaster systems. For low headroom applications, the jambs should extend to the ceiling height. Minimum side clearance required, from the opening to the wall, is 3-1/2” (89 mm).

IMPORTANT: CLOSELY INSPECT JAMBS, HEADER AND MOUNTING SURFACE. ANY WOOD FOUND NOT TO BE SOUND, MUST BE REPLACED.

For TorqueMaster® counterbalance systems, a suitable mounting surface (2” x 6”) must be ﬁrmly attached to the wall, above the header at the center of the opening.

counterbalance

HEADER BOARD

2” X 6” LUMBER

PREFERRED

PLUMB JAMBS

HEADER

SUITABLE MOUNTING

SURFACE 2” X 6”

LUMBER MINIMUM

DOOR HEIGHT

LEVEL HEADER

DOOR

WIDTH

HEADROOM

BACKROOM

NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not attach the mounting surface with nails.

Weather Seal (May Not Be Included):

Cut the weather seal if necessary to ﬁt the header and jambs.

For quick install track: Align the header seal with the inside edge of the header and temporarily secure it to the header with equally spaced nails. Next, ﬁt the jamb seals up tight against the header seal and ﬂush with the inside edge of the jamb. Temporarily secure the jamb seals with equally spaced nails. This will keep the bottom section from falling out of the opening during installation. Equally space nails approximately 12” to 18” apart.

For fully adjustable track: Align the header seal 1/8” to 1/4” inside the header and temporarily secure it to the header with equally spaced nails. Next, ﬁt the jamb seals up tight against the header seal and 1/8” to 1/4” inside the jamb. Temporarily secure the jamb seals with equally spaced nails. This will keep the bottom section from falling out of the opening during installation. Equally space nails approximately 12” to 18” apart.

NOTE: Do not permanently attach weather seal to the jamb at this time.

HEADROOM REQUIREMENT: Headroom is deﬁned as the space needed above the top of the door for tracks, springs, etc. to allow the door to open properly. If the door is to be motor operated, 2-1/2” (64 mm) of additional headroom is required.

BACKROOM REQUIREMENT: Backroom is deﬁned as the distance needed from the opening back into the garage to allow the door to open fully.

JAMB

QUICK INSTALL TRACK

WEATHER SEAL

WEATHER

SEAL

JAMB

WEATHER

SEAL

1/8” TO 1/4”

FULLY ADJUSTABLE TRACK

HEADROOM REQUIREMENT

TRACK TYPE MIN. HEADROOM

15” Radius track 13-1/2” (343 mm)

BACKROOM REQUIREMENT

DOOR HEIGHT TRACK MANUAL LIFT

6’6” - 7’0” 15” Radius 98” (2489 mm) 125” (3175 mm)

7’3” - 8’0” 15” Radius 110” ( 2794 mm) 137” ( 3480 mm)

MOTOR

OPERATED

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 7

Installation

Begin the installation of the door by checking the opening. It must be the same size as the door. Vertical jambs must be plumb and the header level. Side clearance, from edge of door to wall, must be minimum of 3-1/2” (89mm) on each side.

IMPORTANT: STAINLESS STEEL OR PT 2000 COATED LAG SCREWS (NOT SUPPLIED) MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS, END BRACKETS, JAMB BRACKETS, OPERATOR MOUNTING/SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER (PRESERVATIVE-TREATED). STAINLESS STEEL OR PT 2000 LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UNTREATED LUMBER.

NOTE: It is recommended that 5/16” lag screws be pilot drilled using a 3/16” drill bit prior to fastening.

IMPORTANT: WHEN INSTALLING 5/16” DIAMETER LAG SCREWS USING AN ELECTRIC DRILL/DRIVER, THE DRILL/DRIVER’S CLUTCH MUST BE

SET TO DELIVER NO MORE THAN 200 IN. LBS. OF TORQUE. FASTENER FAILURE COULD OCCUR AT A HIGHER SETTING.

NOTE: Insulated glass will cause the top section to be signiﬁcantly heavier than the remaining sections. Wayne-Dalton attempts to balance the door at the top & bottom. To prevent any sudden door acceleration between the top & bottom, we recommend motor operating all glazed top doors. Doors with insulated glass top sections should not be manually operated.

Tools Needed:

None

Attaching Flagangles to Vertical

Tracks

If you have fully adjustable ﬂagangles:

Hand tighten the ﬂagangle to the vertical track using a stud plate and (2) 1/4” - 20

ﬂange hex nuts. Repeat for other side.

Secure the ﬂange nuts after ﬂagangle spacing is completed in Step 11.

If you have quick install ﬂagangles:

Place the lower quick install tab of the ﬂagangle in the quick install feature of the vertical track. Give the ﬂagangle 1/4 turn to lock in place. Repeat for other side.

FLAGANGLE

(2) 1/4”- 20 FLANGE HEX NUTS

VERTICAL TRACK

FULLY ADJUSTABLE FLAGANGLE

QUICK INSTALL TAB UNLOCKED

QUICK INSTALL FLAGANGLE

FLAGANGLE

STUD PLATE

VERTICAL

TRACK

QUICK INSTALL TAB LOCKED

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 8

Horizontal Angles

HOLE

TABS

HORIZONTAL

ANGLE

KEY SLOT

Tools Needed:

Hammer

Position the horizontal angle as shown. Place tabs of horizontal angle in the key slot of horizontal track. Using a hammer, tap the horizontal angle towards the curved end of the track until the hole in track and angle are aligned. Set tracks aside.

NOTE: For larger doors, a full length horizontal angle may be spot welded to the horizontal track. If the horizontal angle is not welded, the full length horizontal angle will be installed as shown.

HORIZONTAL ANGLE

HORIZONTAL TRACK

HORIZONTAL

TRACK

HOLE

HORIZONTAL

TRACK

HORIZONTAL

ANGLE

HORIZONTAL

TRACK

TABS

Tools Needed:

Installing Jamb Brackets

Using the jamb bracket schedule, determine

None

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

the placement of the jamb brackets for your door height and track type. To install the jamb brackets, align the twistlock tab on the quick install jamb bracket with the quick install feature in the track and turn the bracket perpendicular to the track so the mounting ﬂange is toward the back (ﬂat) leg of the track.

LEFT SIDE SHOWN

TWISTLOCK TAB

JAMB BRACKET SCHEDULE

DOOR

HEIGHT

6’6” 70”(1778mm) QIJB - 3 MIDDLE QIJB - 5 BOTTOM N/A N/A

6’10” 74”(1880mm) QIJB - 3 MIDDLE QIJB - 5 BOTTOM N/A N/A

7’0” 76”(1930mm) QIJB - 3 MIDDLE QIJB - 5 BOTTOM N/A N/A

7’3” 79”(2007mm) QIJB - 3 BOTTOM QIJB - 5 BOTTOM QIJB - 6 BOTTOM

7’6” 82”(2083mm) QIJB - 3 BOTTOM QIJB - 5 BOTTOM QIJB - 6 BOTTOM

7’9” 85”(2159mm) QIJB - 3 BOTTOM QIJB - 5 BOTTOM QIJB - 6 BOTTOM

8’0” 88”(2235mm) QIJB - 3 MIDDLE QIJB - 6 TOP QIJB - 7 MIDDLE

TRACK

HEIGHT

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

1ST SET 2ND SET 3RD SET

JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION

TOP HOLE

MIDDLE HOLE

BOTTOM HOLE

QUICK INSTALL FEATURE

RIGHT SIDE SHOWN

3RD SET HOLES

2ND SET HOLES

1ST SET HOLES

Page 9

Tools Needed:

None

Drums

IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS

DETERMINED FROM INSIDE THE BUILDING LOOKING OUT.

NOTE: For door section identiﬁcation see page 4.

TorqueMaster which consist of cable drums and drum wraps, are marked right and left hand. Uncoil the counterbalance cables and make sure you place the right hand cable loop on the right hand milford pin and place the left hand cable loop on the left hand milford pin. Check to ensure the cable loop ﬁts tightly over the milford pin. Insert a roller into bottom bracket of the bottom section and insert another roller at #1 end hinge at the top of the bottom section. Repeat for other side.

counterbalance drum assemblies,

LEFT HAND

TORQUEMASTER

COUNTERBALANCE

DRUM ASSEMBLY

COUNTERBALANCE

CABLE

BOTTOM SECTION

#1 END HINGE

(HINGE TUBE)

BOTTOM SECTION

ROLLERS

Tools Needed:

Level

WARNING

FAILURE TO ENSURE TIGHT FIT OF CABLE LOOP OVER MILFORD PIN COULD RESULT IN CABLE COMING OFF THE PIN AND ALLOWING DOOR TO FALL, POSSIBLY RESULTING IN SEVERE OR FATAL INJURY.

NOTE: Verify astragal (bottom seal) is aligned with door section. If there is more than 1/2” excess astragal on either side, trim astragal even with door section.

Bottom Section

Center the bottom section in the door opening. Level section using wooden shims under the bottom astragal if necessary.

MILFORD PIN

BOTTOM BRACKET

BOTTOM SECTION

ASTRAGAL

WEATHER SEAL

LEVEL

BOTTOM SECTION

WOODEN SHIMS

(IF NECESSARY)

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 10

327985 NEW 9-04-06

Tools Needed:

3/16” Drill Bit

Power Drill

7/16” Socket

Driver

Tape Measure

Level

Vertical Tracks

IMPORTANT: THE TOPS OF THE

VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE. IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT. THE VERTICAL TRACK ON THE SHIMMED SIDE, MUST BE RAISED THE HEIGHT OF THE SHIM.

Position the left hand vertical track assembly over the rollers of the bottom section. Make sure the counterbalance cable is located between the rollers and the door jamb. Drill 3/16” pilot holes for the lag screws. Loosely fasten jamb brackets and ﬂagangles to the jamb using 5/16” x 1-5/8” lag screws.

CABLE

5/16” X 1-5/8” LAG SCREWS

VERTICAL TRACK ASSEMBLY

FLAGANGLE

VERTICAL TRACK

3/8”

5/8”

ROLLER

FLAGANGLE LAG SCREW LOCATIONS

BOTTOM SECTION

Tools Needed:

Power Drill

7/16” Socket

Driver

Hang counterbalance cable over ﬂagangle.

Repeat for the right side.

Stacking Sections

NOTE: For door section identiﬁcation see

page 4.

NOTE: Make sure hinges are ﬂipped down, when stacking another section on top.

Place rollers in hinges tubes of the second section (lock section).

With assistance, lift second section and guide rollers into the vertical tracks.

JAMB BRACKET

BOTTOM SECTION

15R QI12R QI15R FA12R FA

QUICK INSTALL

JAMB BRACKET

LAG

SCREW

LOCK SECTION

NOTE: Align vertical marks in the upper align-

ment sticker, with the lower alignment sticker on right hand side on the back of door. Verify that that the stile patterns on your door sections are aligned on the outside of the door.

To connect sections, keep sections aligned and fasten center hinges ﬁrst and end hinges last using 1/4” - 14 x 5/8” self-tapping screws.

Repeat for other section(s) except top section.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

(2) 1/4” - 14 X 5/8”

SELF-TAPPING SCREWS

END HINGES

(2) 1/4” - 14 X 5/8”

SELF-TAPPING SCREWS

327985 NEW 9-04-06

ALIGNMENT

STICKERS

Page 11

Tools Needed:

Stacking Sections - Continued

(3) 1/4” - 14 x 5/8”

SELF-TAPPING SCREWS

Tools Needed:

Power Drill

7/16” Socket

Driver

Tape Measure

U-Bar

NOTE: For door section identiﬁcation see

page 4.

NOTE: 18’-0” wide by 8’-0” high doors will be supplied with one u-bar for the lock section.

Center the u-bar on top edge of lock section and ﬂush with edge of section. Fasten each end of the u-bar to the endcap with 1/4” - 14 x 7/8” self tapping screws at 30” - 36” inches (762 mm - 914 mm) intervals across the section.

30” - 36”

INTERMEDIATE HINGES

U-BAR

LOCK SECTION

EDGE

LOCK SECTION

1/4” - 14 x 7/8”

SELF TAPPING SCREWS

ATTACHING ENDS AND CENTER OF U-BAR

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

U-BAR

Page 12

Tools Needed:

Power Drill

7/16” Socket

Driver

Tape Measure

Operator Bracket

IMPORTANT: WHEN CONNECTING A

TROLLEY TYPE GARAGE DOOR OPENER TO THIS DOOR, A WAYNE-DALTON OPENER/TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR, ALONG WITH ANY U-BARS PROVIDED WITH THE DOOR. THE INSTALLATION OF THE OPENER MUST BE ACCORDING TO MANUFACTURER’S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY.

NOTE: For retro ﬁt applications, the operator bracket must be aligned with an existing operator.

If no u-bar is installed:

Locate the center of the top section and attach the operator bracket as shown in the illustration using (6) 1/4” – 20 x 11/16” self drilling screws.

OPERATOR

BRACKET

ALIGNED WITH

TOP OF SECTION

SIDE VIEW

SIDE VIEW OF U-BAR

IF NO U-BAR IS INSTALLED

OPERATOR BRACKET

CENTERED IN THE

MIDDLE OF TOP SECTION

(6) 1/4”-20 X 11/16”

SELF DRILLING

SCREWS

IF U-BAR IS INSTALLED

U-BAR

1/4”-14 X 7/8” SELF

DRILLING SCREWS

NOTE: Prior to fastening operator bracket to top section, ensure the top edge of operator bracket is aligned with the top edge of the section as shown on far right

If u-bar is installed:

Remove, but retain (4-6) 1/4”-14 x 7/8” self drilling screws from the center of the u-bar, allowing the operator bracket to slide between the section and the u-bar.

Locate the center of the top section and slide operator bracket under u-bar till the operator bracket is seated against the u-bar ﬂange.

NOTE: Prior to fastening operator bracket to top section, ensure the top edge of operator bracket is aligned with the top edge of the section as shown on far right.

Attach the operator bracket using (6) 1/4” – 20 x 11/16” self drilling screws (as shown). Finish re-attaching the u-bar using the self tapping screws removed previously.

U-BAR

TOP EDGE OF

TOP OF

SECTION

SIDE VIEW OF U-BAR WITH

OPERATOR BRACKET INSTALLED

OPERATOR

BRACKET

OPERATOR

BRACKET

U-BAR

OPERATOR

BRACKET

U-BAR

OPERATOR BRACKET IN

PLACE UNDER U-BAR

( 6) 1/4”-20 X 11/16”

SCREWS

OPERATOR

BRACKET

SELF DRILLING

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 13

Tools Needed:

Power Drill

7/16” Socket

Driver

Top Brackets

NOTE: For door section identiﬁcation see

page 4.

To install the L-shaped top brackets, align the top holes in the top bracket base with the second set of holes in the endcap.

TOP SECTION

2ND SET

TOP BRACKET BASE

ENDCAP

(4) 1/4” - 14 x 5/8”

SELF TAPPING SCREWS

Fasten top bracket base to endcap using (4) 1/4” - 14 x 5/8” self tapping screws. Secure the top bracket slide to the bracket base loosely using (2) 1/4” - 20 x 5/8” carriage bolts and (2) 1/4” - 20 ﬂanged hex nuts. The bracket will be tightened and adjusted in step 13. Insert rollers into top bracket slide. Repeat for other side.

TOP BRACKET SLIDE

TOP BRACKET BASE

(2) 1/4” - 20

FLANGED HEX NUTS

ROLLER

1-11/16” TO 1-3/4”

FLAGANGLE

TOP

SECTION

Page 14

Attaching Horizontal Tracks to

Flagangles

FLAGANGLE

Tools Needed:

9/16” Socket

7/16” Socket

Ratchet Wrench

9/16” Wrench

Level

Step Ladder

If you have fully adjustable ﬂagangles: To install horizontal track, place the curved end over the top roller. Align the bottom of the horizontal track with the vertical track. Hand tighten the horizontal track to the ﬂagangle with (2) 1/4”-20 x 9/16” track bolts and (2) 1/4” - 20 ﬂange hex nuts. Repeat for other side.

WARNING

DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR, AS OUTLINED IN STEP 23, OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.

Level the horizontal track assembly and bolt the horizontal angle to the slot in the ﬂagangle using (1) 3/8” - 16 x 3/4” truss head bolt and (1) 3/8” - 16 hex nut. Repeat for other side.

NOTE: If an idrive position horizontal tracks slightly above level.

Remove the nail that was temporarily holding the top section in place, installed in Step 11.

IMPORTANT: FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION.

If you have quick install ﬂagangles:

Align key slot of the horizontal track with the quick install tab of the ﬂagangle. Push curved portion of horizontal track down to lock in place.

opener will be installed,

WARNING

DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR, AS OUTLINED IN STEP 23, OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.

Level the horizontal track assembly and bolt the horizontal angle to the slot in the ﬂagangle using (1) 3/8” - 16 x 3/4” truss head bolt and (1) 3/8” - 16 hex nut. Repeat for other side.

NOTE: If an idrive® opener will be installed, position horizontal tracks slightly above level.

Remove the nail that was temporarily holding the top section in place, installed in Step 11.

IMPORTANT: FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION.

1/4”-20 FLANGE

HEX NUTS

HORIZONTAL TRACK

KEY SLOT

QUICK

INSTALL

TAB

VERTICAL

TRACK

3/8” - 16 X 3/4”

TRUSS HEAD BOLT

FULLY ADJUSTABLE FLAGANGLES

FLAGANGLE

HORIZONTAL TRACK

QUICK INSTALL FLAGANGLES

HORIZONTAL TRACK

1/4”-20 X 9/16”

TRACK BOLTS

VERTICAL TRACK

FLAGANGLE

QUICK

INSTALL

TAB

KEY SLOT

VERTICAL

TRACK

3/8” - 16 HEX NUT

HORIZONTAL ANGLE

HORIZONTAL TRACK

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 15

Tools Needed:

7/16” Wrench

Step Ladder

Adjusting Top Brackets

With horizontal tracks installed, you can now adjust the top brackets.

Vertically align the top section of the door with the lower sections. Once aligned, position the top bracket slide, out against the horizontal track.

Maintaining the slide’s position, tighten the (2) 1/4” - 20 ﬂanged hex nuts to secure the top roller slide to the top bracket base.

HORIZONTAL

TRACK

TOP

SECTION

CORRECT

TOP BRACKET

SLIDE

TOP

SECTION

(2) 1/4” - 20

FLANGED HEX

NUTS

Tools Needed:

None

TorqueMaster® Spring Tube

TorqueMaster® springs come lubricated and pre-assembled inside the TorqueMaster spring tube.

To install, lay the TorqueMaster on the ﬂoor (inside garage) in front of the door with the labeled end to the left.

spring tube

INCORRECT

TOP

SECTION

TORQUEMASTER®

SPRING TUBE

LABELED END

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 16

Tools Needed:

None

Step Ladder

Center Bracket Bushing

NOTE: If you are installing the idrive

opener with your garage door, skip this step and go to your idrive and Owner’s Manual. After completing steps 1-13 of your idrive and Owner’s Manual, rear supports will need to be fabricated/installed to support both horizontal tracks, see step 27.

NOTE: If you are not installing the

idrive

opener on your garage door, you must

install the center bracket bushing assembly.

Being cam shaped the center bracket bushing only ﬁts one way. Slide the center bracket assembly towards the center of the TorqueMaster side as shown.

Installation Instructions

spring tube, from the right

TORQUEMASTER

SPRING TUBE

CENTER

BRACKET

ASSEMBLY

TORQUEMASTER®

SPRING TUBE

CENTER BRACKET BUSHING

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 17

Tools Needed:

Tape Measure

Step Ladder

Cable Drums/ Drum Wraps

Shake the TorqueMaster® Plus spring tube assembly gently to extend the winding shafts out about 5" on each side. For single spring applications, there will be no left hand spring in the TorqueMaster spring tube assembly.

Lift the TorqueMaster assembly and rest it on the top of the flagangles.

NOTE: Cable drum assemblies are marked right and left hand. Cable drums and TorqueMaster are cam shaped to fit together only one way.

Starting on the right hand side, slide the drum wrap over to secure the counterbalance cables. Pre-wrap the Torquemaster counter balance cable 1-1/2 wraps as shown.

To install the cable drum, slide cable drum over the winding shaft until the cable drum seats against the TorqueMaster tube assembly.

The winding shaft must extend past the cable drum far enough to expose the splines and the groove. Align the winding shaft groove with the round notch in the flagangle.

For double spring applications, repeat for opposite side.

For single spring applications, pre-wrap the left hand cable drum with counterbalance cable 1-1/2 wraps and insert the loose winding shaft into the cable drum prior to sliding the cable drum over the TorqueMaster

NOTE: On single spring applications, take care in handling the loose winding shaft (left side) so that it does not slide back into the TorqueMaster assembly.

Plus spring tube

Plus spring tube assembly

Plus cable drum with the

spring tube assembly.

Plus spring tube

Plus

Plus spring

CABLE DRUM

TORQUEMASTER

SPRING TUBE ASSEMBLY

DRUM WRAP

5”

ROUND NOTCH

FLAGANGLE

DRUMS COME WITH DRUM WRAPS

PRE-INSTALLED ON THEM.

COUNTERBALANCE CABLE

RIGHT DRUM

1-1/2 Wraps

SPLINES

GROOVE

WINDING SHAFT

CABLE

DRUM

COUNTERBALANCE CABLE

WINDING SHAFT

CABLE DRUM

GROOVE

SPLINES

LOOSE WINDING SHAFT

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 18

LOWER POSITION

AGE

ons

the other

side of

or ove

et bracket

(s) are fully

wnwo

o safely unw

End Brackets

SPLINES

GROOVE

Tools Needed:

Power Drill

7/16” Wrench

7/16” Socket

Driver

Step Ladder

IMPORTANT: WARNING TAGS MUST BE SECURELY ATTACHED TO BOTH END BRACKETS.

End brackets are right and left hand. You can identify the right hand end bracket by the disconnect cable guide hole in the top of the bracket.

Beginning with the right hand side, slide the end bracket onto the winding shaft so that the grooves in the ratchet wheel fit onto the winding shaft splines.

Attach the end bracket to the flag angle using (1) 5/16”-18 x 3/4” carriage bolt and nut; then secure it to the jamb using (1) 5/16” x 1-5/8” lag screw.

Repeat for left hand end bracket.

Note: On single spring applications, no ratchet wheel is required on the left side.

WINDING

SHAFT

RIGHT END

BRACKET

RATCHET WHEEL (TEETH POINTING UPWARDS)

BLACK TOOTH

Use these Illustration, in conjunction with the Instructions on the other side of this label.

WARNING

Rachet Bracket is under

EXTREME SPRING

ENGAGED SIDE VIEW

To avoid possible severe or

TENSION

fatal injury, fasteners from ratchet bracket

DO NOT

until spring(s) are fully

remove

ENGAGED UNDERNEATH VIEW

To safely unwind spring(s)

wnwound.

and follow the directions in the

installation instructions/owners

read

DO NOT REMOVE THIS TAG.

Ratchet Pawl

manual.

No space between

Ratchet Pawl and

No space between Ratchet

Cable Drum

Pawl and Cable Drum

indicates engagement

DISENGAGED SIDE VIEW

DISENGAGED U

NDERNEATH VIEW

Ratchet Pawl

No space between

Ratchet Pawl and

Space between Ratchet Pawl

UPPER POSITION

Cable Drum

non-indicates engagement

RIGHT END

BRACKET

Cable Drum

5/16”-18 x 3/4” CARRIAGE BOLT

Cable Drum

and Cable Drum

DISCONNECT CABLE GUIDE

HOLE

WARNING

TAG

Use

the

this l

se Illustration,

abel.

in co

WARNING

njunction w

Rachet Br

ith the Instruct

EXTREM

acket is

ENG

ions

AGE

To avoid possible

on the other side of

D SIDE

E SPRING

under

TEN

fatal injur

VIEW

SION

fasteners

DO NOT

severe or

from rat

until spr

ing(

chet

move

ENGAG

To saf

wnwo

s) a

ED UNDE

bracket

ely

re full

und.

unwi

and fol

H VIEW

nd spring(s)

inst

low t

read

allati

he directio

on instructions/owners

DO NOT RE

Ratch

ns in the

manual.

et Pawl

MOVE THIS TAG

space

Rat

betwee

chet Pawl

space

Cable Drum

and

Paw

ind

icate

DISE

NGAGED S

IDE V

IEW

DISE

NGAGED U

NDERNE

A TH VIEW

5/16” X 1-5/8”

HEX HEAD LAG

5/16”-18 HEX NUT

Cable D

rum

betwee

l a

n R

nd Cable Drum

atchet

s engagement

Use

these I

this l

llus

abel

trati

on, in c

WARNIN

onjunct

ion with

Rachet

the I

Bracket is unde

EXTREM

nstructi

ENGA

To avoi

GED SIDE V

E SPRING

TENSI

fatal injury,

IEW

d poss

fasteners from rat

ible severe

unt

NOT

il spring

rem

ENG

Tools Needed:

Power Drill

3/16” Drill Bit

7/16” Socket

Driver

Step Ladder

Securing Center Bracket

Assembly

NOTE: If you are not installing the idrive®

opener on your garage door, you must install the center bracket bushing assembly, follow these instructions.

To locate the center bracket, mark the header halfway between the ﬂagangles and level the TorqueMaster holes into header for the lag screws. Fasten the metal bracket to the header using (2) 5/16” X 1-5/8” lag screws.

spring tube. Drill 3/16” pilot

CENTER BRACKET BUSHING

ASSEMBLY

(2) 5/16” X 1-5/8”

HEX HEAD LAG

SCREWS

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 19

Securing Door

for Spring Winding

Tools Needed:

(2) Vice Clamps

Place vice clamps onto both vertical tracks just above the third Roller. This is to prevent the garage door from raising while winding torsion spring(s).

WARNING

FAILURE TO PLACE VICE CLAMPS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY.

PLACE VICE

CLAMPS ABOVE

3RD ROLLER

VICE CLAMPS

ATTACHED TO

TRACK

Tools Needed:

Vice Grips

Pliers/Wire

Cutters

Flat Tip

Screwdriver

Step Ladder

Cable Adjustment

Starting on the right side, adjust the cable drum assembly by rotating the drum until the set screw faces directly away from the header. Torque tube cam peak should be pointing straight up.

Loosen the set screw no more than 1/2 turn. Ensure counterbalance cable is aligned and seated in the first and second grooves and pull on the end of the counterbalance cable to remove all cable slack.

Snug the set screw, and then tighten an additional1-1/2 turns. Measure approximately 6” of cable and cut off excess cable. Insert end of cable in hole of cable drum.

Repeat for left hand cable drum assembly.

IMPORTANT: ENSURE THE CABLE IS ALIGNED AND SEATED IN THE FIRST AND SECOND GROOVES OF THE CABLE DRUM PRIOR TO WINDING SPRING

NOTE: This illustration shows the right hand TorqueMaster® Plus cable drum assembly, left hand cable drum assembly is symmetrically opposite.

CUT CABLE

HERE

CAM PEAK

STRAIGHT UP

6”

FIRST AND

SECOND GROOVE

SET SCREW

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 20

Cable Drum

No space between Ratchet

Pawl and Cable Drum

indicates engagement

Cable Drum

Ratchet Pawl

ENGAGED SI

E VIEW

No space between

Ratchet Pawl and

Cable Drum

ENGAGED

UNDERNEATH VIEW

Space between

Ratchet Pawl

and Cabl

e Drum

non-indicates engagement

Cable Drum

Ratchet Pawl

DISENGAGED

S IDE VIEW

No space between

Ratchet Pawl and

DISENGAGED

NDERNEATH VIEW

UPPER POSITION

LOWER POS

ITION

UPPER POSITION SIDE VIEW

Ratchet Pawl in Lower Position

Ratchet Pawl in Upper Position

Use these Illustration, in conjunction with the Instructions on the other side of this label.

WARNING

Cable Drum

No space between Ratchet

Pawl and Cable Drum

indicates engagement

Cable Drum

Ratchet Pawl

ENGAGED SI

E VIEW

No space between

Ratchet Pawl and

Cable Drum

ENGAGED

NDERNEATH VIEW

Space between Ratchet Pawl

and Cable Drum

non-indicates engagement

Cable Drum

Ratchet Pawl

DISENGAGED

SIDE VIEW

No space between

Ratchet Pawl and

DISENGAGED

NDERNEATH VIEW

UPPER POSITION

LOWER POSITION

Ratchet Pawl in Upper Position

Use these Illustration, in conjunction with the Instructions on the other side of this label.

WARNING

Winding Springs

Tools Needed:

Ratchet Wrench

5/8” Socket

3” Extension

Gloves

Step Ladder

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

WARNING

IT IS RECOMMENDED THAT LEATHER GLOVES BE WORN WHILE WINDING THE TORQUEMASTER® PLUS SPRINGS. FAILURE TO WEAR GLOVES MAY CAUSE INJURY TO HANDS.

Double check to ensure the counterbalance cable is aligned in the ﬁrst and second groove of the cable drum (Step 20).

There are two methods for counting the spring turns as you wind. One method is to identify the black tooth on the ratchet wheel inside of the end bracket. When the wheel makes one revolution and the tooth returns to its starting point, one turn has been made. The other method is to make a mark on the winding shaft (or socket) and end bracket, and count your turns in this manor.

END BRACKET

3” EXTENSION

MARKS

BLACK TOOTH

Use these Illustration, in conjunction with the Instructions on the other side of this label.

WARNING

Rachet Br

EXTREM

acket is und

ENGAGED SIDE VIEW

To avoid possi

E SPRING

TENSION

fatal

injury,

fasten

ble severe or

ers from ratc

DO NOT

until spring(s) are fully

remove

ENGAGED UNDERNEATH VIEW

To safely unwind spring(s)

het brac

wnwound.

ket

and follow the dir inst

read

allation instruction

ections i

NOT REM

Ratchet Pawl

manua

Cable Drum

n the

s/owne

No space between

OVE THIS TAG.

Ratchet Pawl and

No space between Ratchet

Cable Drum

Pawl and Cable Drum

indicates engagement

DISENGAGED SIDE VIEW

DISENGAGED U

NDERNEATH VIEW

Ratchet Pawl

No space between

Ratchet Pawl and

Space between Ratchet Pawl

UPPER POS

Cable Drum

ITION

and Cable Drum

non-indicates engagement

LOWER POS

ITION

Cable Drum

WARNING

Starting on the right hand side. Turn the pawl knob on the end bracket to the upper position. Using a ratchet wrench with a 16mm 5/8“ socket (NOTE: A 76 mm 3” extension is also recommended for added clearance from the horizontal angle.), wind the spring by rotating the winding shaft counter clockwise, while watching either the black tooth on the ratchet

wheel or the mark on the winding shaft.

IMPORTANT: PAWL KNOB MUST BE IN UPPER POSITION TO ADD/ REMOVE REQUIRED NUMBER OF SPRING TURNS.

After 2-3 turns, remove the ratchet wrench and adjust the cable on the left side. Ensure the cables are in the ﬁrst and second groove of the cable drums, as shown in Step 20.

NOTE: Single spring application require no spring winding on the left hand side, but cable tension needs to be adjusted.

IMPORTANT: COUNTERBALANCE CABLE TENSION MUST BE EQUAL ON BOTH SIDES PRIOR TO FULLY WINDING SPRINGS.

SEE THE SPRING TURN CHART FOR THE REQUIRED NUMBER OF TURNS:

For single spring applications:

Return to the right hand and continue winding the spring to the required number of turns for your door. Place pawl knob in lower position.

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

END BRACKET

PAWL KNOB IN UPPER

POSITION

END BRACKET

PAWL KNOB IN LOWER

POSITION

RATCHET WITH

5/8” SOCKET

RECOMMENDED SPRING TURNS

Door Height Spring Turns

6’-6” 15

6’-10” 15-1/2

7’-0” 16

7’-3” 16-1/2

7’-6” 17

7’-9” 17-1/2

8’-0” 18

Page 21

Winding Springs Continued...

Tools Needed:

For double spring applications:

Either use the black tooth on the ratchet wheel for winding or place a mark on the winding shaft and end bracket. Place the ratchet with 5/8” socket onto the left hand winding shaft end. To wind the spring, rotate the winding shaft clockwise, while watching the black tooth on the ratchet wheel or the mark on the winding shaft. Rotate the winding shaft to the required number of turns for your door. Then return to the right hand side and wind the right hand spring to the required number of turns. Place pawl knob in lower position on both sides.

IMPORTANT: Mark number of spring turns on TorqueMaster® Plus end bracket warning tag.

NOTE: Since total turns to balance door can deviate from SPRING TURN CHART values by ± 1/2 turn, adjustments to the recommended number of turns may be required AFTER rear hangers assembly is completed.

IMPORTANT! HOLD THE DOOR DOWN TO

PREVENT IT FROM RISING UNEXPECTEDLY IN THE EVENT THE SPRING WAS OVERWOUND AND CAUTIOUSLY REMOVE

VICE CLAMPS FROM VERTICAL TRACKS.

BACK OF TORQUEMASTER

Door Height Spring Turns

(6’ - 0”) 14

(6’ - 3”) 14 - 1/2

(6’ - 5”) 15

(6’ - 6”) 15

(6’ - 8”) 15 - 1/2

(6’ - 9”) 15 - 1/2

(7’ - 0”) 16

(7’ - 3”) 16 - 1/2

(7’ - 6”) 17

(7’ - 9”) 17 - 1/2

(8’ - 0”) 18

Number of Installed Spring Turns

PLUS END BRACKET WARNING TAG

Spring Turns

LOCATION FOR

MARKING NUMBER

OF INSTALLED

SPRING TURNS

Tools Needed:

Step Ladder

Securing Drum Wraps

Un-snap the drum wrap hinged latch and rotate down.

IMPORTANT: PULL THE COUNTERBALANCE CABLE AWAY FROM THE HEADER TO CLEAR THE LATCH. SIMULTANEOUSLY SLIDE THE DRUM WRAP AGAINST THE LAST RIB UNTIL THE THREE CATCHES ENGAGE THE 3RD RIB.

Re-engage the hinge latch by rotating upward until a distinct snap is felt.

Confirm the catch is fully engaged by lightly tugging on it.

Repeat for the left hand side.

LAST RIB

COUNTERBALANCE CABLE PULL TO CLEAR LATCH

HINGED LATCH

DRUM WRAP CABLE DRUM

3 CATCHES 3RD RIB

SECURE HINGED LATCH

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 22

Tools Needed:

Ratchet Wrench

1/2” Socket

1/2” Wrench

(2) Vice Clamps

Tape Measure

Level

Hammer

Rear Support

Raise the door until the top section and half of the next section are in a horizontal position. Do not raise door any further since rear of horizontal track is not yet supported.

WARNING

RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE OR FATAL INJURY.

Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side, just below the second roller on the other side. This will prevent the door from raising or lowering while installing the rear support.

Using perforated angle, (2) 5/16”-1 - 5/8” hex head lag screws and 5/16” bolts with nuts (may not be supplied), fabricate rear support for horizontal tracks. Attach horizontal tracks

to the rear supports with 5/16”-18 x 1-1/4” hex bolts and nuts (may not be supplied). Horizontal tracks must be level and parallel to the door within 3/4” to 7/8” maximum of door edge.

DOOR IN THE UP POSITION

VICE

CLAMPS

VERTICAL

TRACK

WARNING

KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3/4” TO 7/8” MAXIMUM OF DOOR EDGE, OTHERWISE DOOR COULD FALL, RESULTING IN SEVERE OR FATAL INJURY.

IMPORTANT: DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE HORIZONTAL TRACK HANGER THAT CANTILEVERS 4” OR MORE BEYOND A SOUND FRAMING MEMBER.

NOTE: If rear supports are to be installed over drywall, use (2) 5/16” x 2” hex head lag screws. NOTE: If an idrive horizontal tracks one hole above level when securing it to rear supports. NOTE: 30” angle must be attached to sound framing members and nails should not be used. Now, permanently attach the weather seal on both door jambs and header (Temporarily attached in PREPARING THE OPENING on page

6). Avoid pushing weather seal too tightly against

face of door.

opener is installed, position

3/4” to 7/8”

Door edges

Horizontal tracks

PERFORATED ANGLE

(3) 5/16” NUTS

WARNING

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

(3) 5/16” BOLTS

Page 23

Rear Support Continued...

ANGLE BOLTED TO CEILING

MEMBER AND PARALLEL TO

DOOR

Tools Needed:

Now, lift door and check it’s balance. Adjust, if door lifts by itself (hard to pull down) or if door is difﬁcult to lift (easy to pull down). Anytime spring adjustments are made, ratchet pawl knob must be in the upper position to add/ remove required number of spring turns (refer to step 21). To adjust springs, only add or remove a maximum of 3/10 of a turn (three teeth of ratchet wheel) at a time. Both sides need to be adjusted equally on double spring doors.

Add Spring Tension: The ratchet wheel is made

of 10 teeth. To add spring tension, ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side, and clockwise on the left hand side. Place the ratchet with 5/8” socket onto the winding shaft, pull down to add 3/10 of a turn. Watch as three teeth of the ratchet wheel pass over the pawl, creating three “clicks”.

Remove Spring Tension: To remove spring tension, ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side. It is recommended that a regular 5/8” wrench be used. Place the wrench onto the winding shaft. Pull down on the wrench to relieve pressure between the pawl and the ratchet wheel. Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl, as you carefully allow the wrench to be rotated upward by the spring tension. Release the pawl to allow it to engage with the ratchet wheel.

IMPORTANT: BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING.

IMPORTANT: DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURNS (1 SPRING TURN EQUALS 10 TEETH ON RATCHET WHEEL) FROM THE RECOMMENDED NUMBER OF TURNS SHOWN ON THE SPRING TURN CHART.

If the door still does not operate easily, lower the door into the closed position, UNWIND SPRING(S) COMPLETELY, and recheck the following items:

1.) Check the door for level.

2.) Check the TorqueMaster ﬂagangles for level and plumb.

3.) Check the distance between the ﬂagangles must be door width plus 3-3/8” to 3-1/2”.

4.) Check the counterbalance cables for equal tension, adjust if necessary.

tube and

HORIZONTAL

TRACK

BOLT MUST EXTEND INTO THE TRACK

TO SERVE AS A ROLLER STOP

SOUND FRAMING MEMBERS

24”

HORIZONTAL TRACK

SOUND FRAMING MEMBERS

HORIZONTAL

TRACK

BOLT MUST EXTEND INTO THE TRACK

TO SERVE AS A ROLLER STOP

ANGLE

VERTICAL

ANGLE

PERFORATED

ANGLE

PERFORATED ANGLE - BOLTED

USING (2) 5/16” X 1-5/8” HEX HEAD

LAG SCREWS TO CEILING MEMBER

AND PARALLEL TO WIDTH OF DOOR.

SPACE LAG SCREWS NO FURTHER

THAN 24” APART.

BOLT MUST EXTEND INTO THE TRACK

TO SERVE AS A ROLLER STOP

PERFORATED ANGLE

PERFORATED ANGLE -BOLTED USING

(2) 5/16” X 1-5/8” HEX HEAD LAG

SCREWS TO CEILING MEMBERS

AND PARALLEL TO WIDTH OF DOOR.

ATTACH VERTICAL PERFORATED ANGLE

BETWEEN THE (2) 5/16” X 1-5/8”

HEX HEAD LAG SCREWS, SECURING

PERFORATED ANGLE TO CEILING

MEMBERS.

5.) Rewind the spring(s).

6.) Make sure door isn’t rubbing on jambs.

NOTE: If an idrive you have completed your rear support installation, refer to the idrive Installation Instructions and Owner’s Manual to complete your idrive installation.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

was installed and

Page 24

TorqueMaster® Plus Reset

❉

Instructions

ENGAGEMENT SIDE VIEW

Tools Needed:

5/8” Socket

Ratchet Wrench

3” Extension

Vice Clamps

(Pair)

3” Extension

IMPORTANT! THE OPENER FORCE SETTINGS MUST BE ADJUSTED ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS. SOME LIGHTER WEIGHT DOORS ARE DESIGNED TO OPERATE WITH A SINGLE COUNTER-BALANCE SPRING. IF THAT COUNTER-BALANCE SPRING BREAKS AND THE OPENER’S FORCE SETTINGS ARE NOT ADJUSTED ACCORDING TO THE MANUFACTURER’S SPECIFICATIONS, THE OPENER MAY THEN HAVE THE CAPABILITY OF LIFTING THE DOOR TO THE OPEN POSITION, DESPITE THE BROKEN COUNTER-BALANCE SPRING. THIS SCENARIO WILL CAUSE THE COUNTER-BALANCE CABLES TO GO SLACK AND ENGAGE THE TORQUEMASTER® PLUS SAFETY SYSTEM. IF A PERSON IS UNAWARE OF THE SLACK CABLES AND THE ENGAGED TORQUEMASTER® PLUS SAFETY SYSTEM AND ACTIVATES THE MIS-ADJUSTED OPENER, DAMAGE WILL LIKELY OCCUR TO THE DOOR AND OPENER. THE POTENTIAL ALSO EXISTS THAT THE PERSON ACTIVATING THE OPENER UNDER THIS SCENARIO COULD BE SEVERELY INJURED.

WARNING

READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO RESET THE TORQUEMASTER® PLUS SYSTEM. IF IN QUESTION ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A TRAINED DOOR SYSTEMS TECHNICIAN RESET THE SYSTEM.

RATCHET

PAWL

DRUM PAWL

ENGAGEMENT UNDERNEATH VIEW

NO SPACE BETWEEN

DRUM PAWL AND

CABLE DRUM

NON-ENGAGEMENT SIDE VIEW

CABLE DRUM

NO SPACE BETWEEN

DRUM PAWL AND CABLE

DRUM

INDICATES ENGAGEMENT

WARNING

TO AVOID SEVERE OR FATAL INJURY, DO NOT STAND OR WALK UNDER A MOVING DOOR, OR PERMIT ANYONE TO STAND OR WALK UNDER AN ELECTRICALLY OPERATED DOOR

This door is equipped with a TorqueMaster® Plus system, a safety feature which prevents the door from rapidly descending in case of spring failure or forceful manual operation. If the system engages with the door in the open position, personal items that are left unattended in the garage or home are at risk to theft. To insure the safekeeping of these items, close the garage door.

Typical signs of an engaged system:

Single spring system: Visually inspect the

TorqueMaster

confirm that the system has engaged (see illustration). If the system is engaged then the door will not close. If the opener force settings were properly set during the initial installation, the door will not open.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Plus right hand end bracket to

NON-ENGAGEMENT UNDERNEATH VIEW

SPACE BETWEEN DRUM PAWL AND

DRUM PAWL

CABLE DRUM

SPACE BETWEEN DRUM PAWL

AND CABLE DRUM

NON-INDICATES ENGAGEMENT

CABLE DRUM

Page 25

TorqueMaster® Plus Reset

(s)

instruction

Instructions Continued...

Tools Needed:

If the opener can physically overcome the weight of the door and lift it to the open position, then the counterbalance cables will be slack. If the system is engaged, DO NOT attempt to make the repairs. Instead, have a trained door system technician make the necessary repairs to cables, spring assemblies and other hardware. Double spring system: Visually inspect the TorqueMaster that the system has engaged (see illustration). Door will open, but will not close. Door makes

Plus end brackets to confirm

PLACE VICE CLAMPS

BELOW BOTTOM SECTION

ON BOTH VERTICAL TRACK

a distinct “clicking” noise upon being opened. If the system is engaged, carefully follow the reset instructions below or refer to the reset tag (attached to right hand end bracket) to reset the TorqueMaster

RESETTING AN ENGAGED TORQUEMASTER

Plus system.

PLUS DOUBLE SPRING SYSTEMS ONLY:

1. First, locate and visually inspect the TorqueMaster

Plus end brackets to confirm

LOWER POSITION

UPPER POSITION

that the system is engaged (see illustration).

2. Disengage the opener (if installed) by pulling or placing the emergency disconnect in the manual operated position.

3. With assistance, raise the door to the fully open position.

4. Place vice clamps onto both vertical tracks just below the bottom roller on both sides.

5. Now is a good time to remove vehicles or personal items from garage to provide clear access to end brackets.

6. Flip the ratchet pawl knob on both end brackets to the upper position (see illustration).

7. Raise door 2”-3” and then lower door. Repeat this process until the system resets (see disengaged system illustrations). IMPORTANT: BE PREPARED TO SUPPORT THE TOTAL WEIGHT OF THE DOOR.

8. Cautiously remove the vice clamps from the

PAWL KNOB IN LOWER

POSITION

PAWL KNOB IN UPPER

POSITION

vertical tracks. With assistance, lower door.

CHECKING SPRINGS FOR TENSION:

9. Starting on the right hand side, place a ratchet wrench with 5/8” socket on the TorqueMaster illustration). Ensure ratchet is set so that it will tighten counter clockwise on the right hand side, and clockwise on the left hand side. If tension is present, remove the ratchet and

Plus winding shaft (see

RATCHET WITH

3” EXTENSION

END BRACKET

check the left hand side. If springs have tension, proceed to the paragraph titled BALANCING DOOR; if no spring tension is present, contact a qualified door systems technician to replace the spring(s). IMPORTANT! TO AVOID POSSIBLE INJURY, HAVE A TRAINED DOOR SYSTEM TECHNICIAN MAKE ADJUSTMENTS/REPAIRS TO CABLES, SPRING ASSEMBLIES AND OTHER HARDWARE.

BALANCING DOOR:

PAWL

Use these Illustration, in conjunction with the Instructions on the other side of this label.

WARNING

Rachet Br

EXTREM

acket is und

ENGAGED SIDE VIEW

To avoid possi

E SPRING

TENSION

fatal

injury,

fasten

ble severe or

ers from ratc

DO NOT

until spring(s) are fully

remove

ENGAGED UNDERNEATH VIEW

To safely unw

het brac

wnwound.

ket

and follow the d

ind spring

inst

read

allation

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

5/8” SOCKET

Page 26

TorqueMaster® Plus Reset

ENGAGED UNDERNEATH VIEW

move

het brac

g(s) are fully

To safely unw

Instructions Continued...

Tools Needed:

WARNING

PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS, ENSURE YOU’RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS. OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY. Lift the door and check its balance. Adjust springs, if door lifts by itself (hard to pull down) or if door is difficult to lift (easy to pull down). Anytime spring adjustments are made, ratchet pawl knob must be in the upper position (see illustration). An unbalanced door can cause idrive operation problems. IMPORTANT! TO ADJUST SPRINGS, ONLY ADD OR REMOVE A MAXIMUM OF 3/10 OF A TURN (THREE TEETH ON THE RATCHET WHEEL) AT A TIME. BOTH SIDES NEED TO BE ADJUSTED EQUALLY ON DOUBLE SPRING DOORS. Close the door and place vice clamps onto both vertical tracks just above the third roller. This is to prevent the garage door from raising while adjusting the counterbalance spring(s). To Add Spring Tension: The ratchet wheel is made of 10 teeth. To add spring tension, ensure the ratchet wrench is set so that it will tighten counter clockwise on the right hand side, and clockwise on the left hand side. Place the ratchet wrench with 5/8” socket onto the winding shaft, pull down to add 3/10 of a turn. Watch as three teeth of the ratchet wheel pass over the pawl, creating three “clicks”. To Remove Spring Tension: To remove spring tension, ensure the ratchet wrench is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side. Place the ratchet wrench with 5/8” socket onto the winding shaft. Pull down on the ratchet to relieve pressure between the pawl and the ratchet wheel. Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl, as you carefully allow the ratchet wrench to be rotated upward by the spring tension. Release the pawl to allow it to engage with the ratchet wheel. Remove the vice clamps from the vertical tracks, re-check door balance and adjust if necessary. When door is balanced and adjusted properly, place the ratchet pawl knobs in the active position (lower position).

or Torquemaster® Plus

LOWER POSITION

PAWL KNOB IN LOWER

POSITION

END BRACKET

3” EXTENSION

PLACE VICE CLAMPS

ABOVE 3RD ROLLER ON

BOTH VERTICAL TRACK

VICE CLAMPS ATTACHED TO

TRACK

UPPER POSITION

PAWL KNOB IN UPPER

POSITION

TRACK

RATCHET WITH

5/8” SOCKET

PAWL

Use these Illustration, in conjunction with the Instructions on the other side of this label.

WARNING

Rachet Br

EXTREM

acket is und

ENGAGED SIDE VIEW

To avoid possi

E SPRING

TENSION

fatal

injury,

fasten

ble severe or

ers from ratc

DO NOT

until sprin

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 27

Pull Rope

❉

NO. 6 SCEW EYE

Tools Needed:

Power Drill

1/8” Drill Bit

Tape Measure

WARNING

DO NOT INSTALL PULL ROPES ON DOORS WITH ELECTRIC OPERATORS. CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY.

Screw the No. 6 screw eye into the wood jamb approximately 48” to 50” (1220 to 1270 mm) from the ﬂoor. Tie the pull rope to the screw eye and to the bottom bracket as shown.

PULL ROPE

BOTTOM BRACKET

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 28

Trolley Operator

❉

SUITABLE

MOUNTING

SURFACE (2 X 6)

LUMBER MIN.

OPERATOR RAIL

Tools Needed:

WARNING

OPERATOR MUST BE TESTED AT TIME OF INSTALLATION AND MONTHLY THEREAFTER AS DESCRIBED IN YOUR INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL, TO ENSURE THAT SAFETY FEATURES FUNCTION PROPERLY. FAILURE TO TEST OR MAKE ANY NECESSARY ADJUSTMENTS OR REPAIRS, MAY RESULT IN SEVERE OR FATAL INJURY.

1. Install operator rail 1/2” to 1-1/2” (13 - 38 mm) above high arc of top section of the door.

2. Attach operator rail to suitable mounting surface. (2 x 6 lumber minimum)

3. Mount operator to ceiling so that 1” to 1-1/2” (25 - 38 mm) clearance is maintained between trolley rail and top section when door is fully open (trolley rail will slope down towards rear).

HEADER

DOOR ARM TO OPERATOR

OPERATOR

RAIL

DOOR ARM

ATTACHMENT

BRACKET

PERFORATED

ANGLE

OPERATOR

4. Attach operator to ceiling using perforated angle.

5. Attach door arm to operator bracket installed in Step 5 with clevis pin and cotter pin.

IMPORTANT! PERFORATED ANGLES MUST BE SECURELY ATTACHED TO SOUND FRAMING MEMBER(S).

FRAMING MEMBERS

PERFORATED ANGLE

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 29

Cleaning

❉

Cleaning

Cleaning Your Garage Door

IMPORTANT: DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR!

While factory-applied ﬁnishes on garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the ﬁnish may occur when a door has been exposed to dirt-laden atmosphere for a period of time. Slight chalking may also occur as a result of direct exposure to sunlight.

Cleaning the door will generally restore the appearance of the ﬁnish. To maintain an aesthetically pleasing ﬁnish of the garage door, a periodic washing of the garage door is recommended.

The following cleaning solution is recommended:

A mild detergent solution consisting of one cup detergent (with less than 0.5% phosphate) dissolved into ﬁve gallons of warm water will aid in the removal of most dirt.

NOTE: The use of detergents containing greater than 0.5% phosphate is not recommended for use in general cleaning of garage doors.

NOTE: Be sure to clean behind weather stripping on both sides and top of door.

CAUTION: NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH.

GLASS CLEANING INSTRUCTIONS

Clean with a mild detergent solution (same as above) and a soft cloth. After cleaning, rinse thoroughly.

ACRYLIC CLEANING INSTRUCTIONS

Clean acrylic glazing with nonabrasive soap or detergent and plenty of water. Use your bare hands to feel and dislodge any caked on particles. A soft, gritfree cloth, sponge or chamois may be used to wipe the surface. Do not use hard or rough cloths that will scratch the acrylic glazing. Dry glazing with a clean damp chamois.

NOTE: DO NOT USE any window cleaning ﬂuids, scouring compounds, gritty cloths or solvent-based cleaners of any kind.

Painting

❉

Surface Preparation for Painting

Wax on the surface must be removed or paint peeling/ﬂaking will result. To remove this wax, it will be necessary to lightly scuff the surface with a ﬁne steel

wool pad, saturated with soapy water. A ﬁnal wipe and rinse should be done with clean water only, to remove any loose particles and any soapy ﬁlm residue.

Surface scratches, which have not exposed the metal substrate, can be lightly buffed or sanded with 0000 steel wool or No. 400 sand paper to create

a smoother surface. Care must be taken to not expose the substrate under the paint. Once the substrate is exposed, the likelihood for rusting is greatly

increased.

If substrate is exposed, it must be treated to prevent rust from forming. Sand the exposed area lightly and paint with a high quality metal primer, speciﬁcally

intended for galvanized surfaces, to protect the area from corrosion. Allow for drying time on primer can label before applying topcoat.

The surface of the factory-applied ﬁnish, that is being painted, must not be too smooth, or the paint will not adhere to it. It is advisable to test in an

inconspicuous area, to evaluate adhesion. If poor adhesion is observed, surface preparation for painting the factory-applied ﬁnish must be repeated until

desired results are achieved. Again, care must be taken to not expose the substrate under the paint.

Painting

NOTE: Your model 9700 door can be painted any color, including black, to match your homes appearence.

After surface has been properly prepared, it must be allowed to dry thoroughly, and then coated immediately with premium quality latex house paint. Follow

paint label directions explicitly. Oil base or solvent base paints are not recommended. Please note that if substrate is exposed and not properly primed,

painting with latex paint may cause accelerated rusting of the steel in the exposed area.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 30

Painting Continued....

NOTES:

1. Repainting of ﬁnish painted steel doors cannot be warranted, as this condition is totally beyond the door manufacturer’s control.

2. Consult a professional coatings contractor if in doubt about any of the above directions.

3. Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers. Pay particular attention to

acceptable weather and temperature conditions in which to paint.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 31

Lifetime Limited Warranty

Model 9700

Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton (“Manufacturer”) warrants the sections of the door, which is described at the top of this page, for as long as you own the door against:

(i) Peeling, cracking, or chalking of the original factory-applied coating on the door as a result of a defect in the original factory-applied coating or in the application of the original factory-applied coating, in cases where the door sections and the original factory-applied coating: (a) have not been subjected to adverse atmospheric conditions or contaminates (such as salt water or other marine environment, or to toxic or abrasive substances, including those in the air); (b) have been maintained in compliance with Manufacturer’s recommendations; and (c) have not been subject to physical abrasion, impacted by a hard object, or have been punctured.

(ii) The door becoming inoperable due to rust-through of the steel skin from the core of the door section, caused by cracking, splitting, or other deterioration of the steel skin, or due to structural failure caused by separation or degradation of the foam insulation.

The Manufacturer warrants the garage door hardware (except springs) and the tracks of the above-described door, for as long as you own the door, against defects in material and workmanship, subject to all the terms and conditions below. The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Lifetime Limited Warranty against defects in material and workmanship for a period of ONE (1) YEAR from the date of installation. The Manufacturer warrants the factory-applied ﬁnish and the factory attached stiles against fading and cosmetic changes from the time of installation for TWO (2) YEARS. The factory attached stiles are warranted against peeling, cracking, chalking, or delamination from the time of installation for TWO (2) YEARS. If the door is re-stained or re-painted, the TWO (2) YEARS warranty for the factory-applied ﬁnish is void. After a period of TWENTY (20) YEARS, from time of installation, replacement of Lifetime Limited Warranty materials will be pro-rated at 50 per cent of Manufacturer’s published list pricing at time of claim, and you must pay this amount. This Limited Warranty is extended only to the person who purchased the product and continues to own the premises (where the door is installed) as his/her primary residence (“Buyer”). This Limited Warranty does not apply to residences other than primary, or to commercial or industrial installations, or to installations on rental property (even when used by a tenant as a residence). This Limited Warranty is not transferable to any other person (even when the premises is sold), nor does it extend beneﬁts to any other person. As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized Wayne-Dalton dealer or distributor. The Manufacturer will not be responsible for any damage attributable to improper storage, improper installation, or any alteration of the door or its components, abuse, damage from corrosive fumes or substances, salt spray or saltwater air, ﬁre, Acts of God, failure to properly maintain the door, or attempt to use the door, its components or related products for other than its intended purpose and its customary usage. This Limited Warranty does not cover ordinary wear. This Limited Warranty will be voided if the original ﬁnish is painted over, unless Manufacturer’s preparation and painting instructions are followed explicitly. This Limited Warranty will be voided if any holes are drilled into the door, other than those speciﬁed by the Manufacturer. THIS LIMITED WARRANT Y COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS ACT. NO WARR ANTIES, EXPRESS OR IMPLIED (INCLUDING BUT NOT LIMITED TO THE WARR ANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE) WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANT Y, ABOVE.

• Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you. Any claim under this Limited Warranty must be made in writing, within the applicable warranty period, to the dealer from which the product was purchased. Unless the dealer is no longer in business, a written claim to the Manufacturer will be the same as if no claim had been made at all. At the Manufacturer’s option, pursuant to the dealer having notiﬁed the Manufacturer of a warranty claim, a service representative may inspect the product on site, or Buyer may be required to return the product to the Manufacturer at Buyer’s expense. Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation. If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty, the Manufacturer will cause the defective product to be repaired or replaced. The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer, subject to applicable law. THE REMEDY WILL COVER ONLY MATERIAL. THIS LIMITED WARRANT Y DOES NOT COVER OTHER CHARGES, SUCH AS FIELD SERVICE LABOR FOR REMOVAL, INSTALLATION, PAINTING, SHIPPING, ETC. Any repairs or replacements arranged by Manufacturer will be covered by (and subject to) the terms, conditions, limitations and exceptions of this Limited Warranty; provided, however, that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed, and this Limited Warranty will expire at the same time as if there had been no defect. If a claim under this Limited Warranty is resolved in a manner other than described in the immediately preceding paragraph, then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product. THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy. The liability of the Manufacturer, whether in contract or tort, under warranty, product liability, or otherwise, will not go beyond the Manufacturer’s obligation to repair or replace, at its option, as described above. THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, including (but not limited to) damage or loss of other property or equipment, personal injury, loss of proﬁts or revenues, business or service interruptions, cost of capital , cost of purchase or replacement of other goods, or claims of third parties for any of the foregoing.

• Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. No employee, distributor, dealer, representative, or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer, and anyone’s attempt to do so will be null and void. Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer. The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio, USA, to the extent permitted by law.

• This Limited Warranty gives you speciﬁc legal rights and you may also have other rights, which may vary from State to State.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 32

Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392; 7,254,868. Canadian: 2,384,936; 2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other US and Foreign Patents pending.

Please Do Not Return This Product To The Store

Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Thank you for your purchase

Wayne-Dalton 9700 User Manual 3

Specifications and Main Features

Frequently Asked Questions

User Manual