Wayne-Dalton 9000, 8000 User Manual

Keyed-in-Handle Autolatch ECR Lock
Installation Instructions
Wayne-Dalton Corp.
P.O. Box 67 Mt. Hope, OH 44660
(888) 827-3667
www.wayne-dalton.com
All Residential Door Models: 8000/9000 Series & Wood Doors
PHILLIPS HEAD MACHINE SCREWS (2) 1” (9200) #306564 (2) 1-1/4” (9600/8300 & WOOD)#306565 (2) 1-1/2” (9900) #306566 (2) 1-3/4” (8000/PR9000/8500) #306567
OUTSIDE HANDLE #255543
LOCK BACKUP PLATE (8300/8500 & WOOD) #128564
(2)STRIKER PLATES #299008
(2) AUTOLATCH FLIPPERS #100287
LOCK CABLE #307894
(6) 1/4-20 X 11/16” SELF DRILLING SCREWS #300723
(2) FOAM TAPE (9200/9600/9900) 3/4” X 2-1/2” #306653
UNIVERSAL LOCK STILE (9200/9600 & 9900) #261964
INSIDE DOOR HANDLE #307893
(2) #8 - 32 X 3/4” PHILLIPS HEAD SELF TAPPING SCREWS #100278
1/4-14 X 1” LAG SCREWS
OR
(WOOD DOORS ONLY) #107584
(6) 1/4” -20 FLANGED HEX NUTS #100279
(6) 1/4-20 X 9/16” TRACK BOLTS #200527
Required Tools
(1) Electric Drill (1) 1/8” Drill Bit
(1) 3/4” Dia. Hole Saw (1) 7/16” 6 Point Nut Driver (1) 7/16” Wrench Or Socket
(1) Pliers/Wire Cutter
(1) Phillips Screw Driver
(1) Standard Screw Driver
(1) Center Punch
Important Notice!
REFER TO THE DOOR MODEL INSTALLATION INSTRUCTIONS MANUAL FOR
IMPORTANT SAFETY NOTICES.
© Copyright 2003 Wayne-Dalton Corp. New 6/10/03
Part No: 307895
Step 1: Installing the ECR Lock
CENTER STILE
CAUTION
DO NOT DRILL LOCK
SECTION OR INSTALL LOCK ON DOORS WITH OPENERS. THE DOOR AND/ OR OPENER MAY BE DAMAGED IF THE OPENER IS USED WHILE THE DOOR IS LOCKED.
NOTE: Common practice for doors with the odd number of raised panels is to mount the lock towards the right side of the section when looking out.
IMPORTANT: Remove all burrs from the drilled holes before installing the lock to the section.
8000/8100/8200/PR9000 & PR9050 Series doors (see Fig.1), place the lock section face down on (2) padded
sawhorses for a single car door or (3) padded sawhorses for a double car door. Locate the (3) hole pattern in the center stile of the lock section. Use the (3) holes as a template to drill (3) 1/8” diameter holes through the section. Flip the section over, face up. With the section face up, enlarge all (3) holes to 3/4” diameter, pay close
attention not to drill complete through section into center stile.
NOTE: Do not drill through or enlarge holes in the center stile.
7/16” DIA. HOLE
LOCK BACKUP PLATE
FACE DOWN
Fig. 1
1/2 THE SECTION HEIGHT
(3)PRE-PUNCHED HOLES
(3) 3/4” DIA. HOLES
FACE DOWN
FACE UP
VERTICAL MARK
HORIZONTAL MARK
(3) 3/4”DIA. HOLES
8300/8500 Series & Wood doors (see Fig.2), place the
Fig. 2
lock section face up on (2) padded sawhorses for a single car door or (3) padded sawhorses for a double car door. Locate the middle of the center stile, measure the distance from the end of the section to the middle of the center stile. Turn the section face down, transfer the measurement and mark a light vertical line, then mark a
VERTICAL MARK
(3) 3/4”DIA. HOLES
horizontal line at half the section height. Align the 7/16” diameter hole of the lock backup plate at the intersection point of the horizontal and vertical marks, use the lock backup plate as a template to mark the (3) holes, remove the lock backup plate and drill (3) 3/4” diameter holes through the section.
LOCK STILE
FACE DOWN
9000 Series doors (see Fig.3), place the lock section face up on (2) padded sawhorses for a single car door or
Fig. 3
(3) padded sawhorses for a double car door. Locate the middle of the center stile, measure the distance from the end of the section to the middle of the center stile. Turn the section face down, transfer the measurement and mark a light vertical line. Align the center of the lock stile with vertical mark, use the lock stile as a template to mark the (3) holes, remove the lock stile and drill (3) 3/4” diameter holes through the section.
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