Wayne-Dalton 9000, 8000, 5000, 9700, 9800 User Manual 2

Rim Cylinder / Night Latch Autolatch ECR Lock
Installation Instructions and Owner’s Manual
Wayne-Dalton, a Division of Overhead Door Corporation P.O. Box 67, Mt. Hope, OH 44660 www.Wayne-Dalton.com
Parts Breakdown
Lock backup plate
(8300/8500/8700/9700/9800/Wood)
(2) Foam tape
(9100/9400/9600/5120/5140)
3/4” x 2-1/2”
Outside handle
All Residential Door Models: 5000, 9700, 9800,
8000 & 9000 Series & Wood Doors
(2)
Keys*
Rim cylinder*
Trim ring*
Night latch assembly*
Phillips head machine screws (2) 1” (9100/5120/9800) (2) 1-1/4” (8700/9400/9600/ 5140/8300/8700/Wood) (2) 1-1/2” (9700) (2) 1-3/4” (8000/8100/8200/8500)
(2) #12 Pan head screws*
(4) #8 X 1/2” Pan
head screws*
Lock cable
(6) 1/4” - 20 x 9/16”
Track bolts
Universal lock stile
(9100/9400/9600/5120/5140)
(2) Striker
plate
TOOLS REQUIRED:
(1) Electric Drill (1) 1/8” Drill Bit (1) 3/4” Dia. Hole Saw (1) 1-1/4” Dia. Hole Saw (1) 7/16” 6 Point Nut Driver (1) 7/16” Wrench Or Socket (1) Pliers/Wire Cutter (1) Phillips Screw Driver (1) Standard Screw Driver (1) Center Punch
(2) Auto latch
flipper
Release disk
Washer 3/8” x 1”
(6) 1/4” - 20 x 11/16”
Self drilling screws
Or 1/4” - 14 x 1” Lag
screws (Wood doors only)
Retainer
nut
Inside door
(2) 1/4” - 20 x 1-3/4”
Self tapping screws
NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations.
IMPORTANT NOTICE! REFER TO THE DOOR MODEL INSTALLATION INSTRUCTIONS MANUAL FOR IMPORTANT SAFETY NOTICES.
©Copyright 2013, Wayne-Dalton, a Division Of Overhead Door Corporation
Part No: 307897
REV6 01/25/2013
STEP 1: Drilling Lock Section
CAUTION
Center stile
DO NOT DRILL LOCK SECTION OR INSTALL LOCK ON DOORS WITH OPENERS. THE DOOR AND/ OR OPENER MAY BE DAMAGED IF THE OPENER IS USED WHILE THE DOOR IS LOCKED.
NOTE: Common practice for doors with the odd number of raised panels is to mount the lock towards the right side of the section when looking out.
IMPORTANT: REMOVE ALL BURRS FROM THE DRILLED HOLES BEFORE INSTALLING THE LOCK TO THE SECTION.
8000/8100/8200 DOORS, (SEE FIG. 1): Place the lock section face down on (2) padded sawhorses for a single car door or (3) padded sawhorses for a double car door. Locate the (4) hole pattern in the center stile of the lock section. Use the (4) holes as a template to drill (4) 1/8” holes through the section. Flip the section over, face up. With the section face up, enlarge the (3) bottom holes to 3/4” diameter and the top hole to 1-1/4” diameter, pay close attention not to drill completely through section into center stile.
NOTE: Do not drill through or enlarge holes in the center stile.
9800/9700/8300/8500/8700 & WOOD DOORS, (SEE FIG. 2): Place
the lock section face up on (2) padded sawhorses for a single car door or (3) padded sawhorses for a double car door. Locate the middle of the center stile, measure the distance from the end of the section to the middle of the center stile. Turn the section face down, transfer the measurement and mark a light vertical line, then mark a horizontal line at half the section height. Align the 7/16” diameter hole of the lock backup plate at the intersection point of the horizontal and vertical marks, use the lock backup plate as a template to mark the (4) holes, remove the lock backup plate and drill the (3) bottom holes to 3/4” diameter and the top hole to 1-1/4” diameter, drilling all (4) holes completely through the section.
5120/5140/9100/9400 & 9600 DOORS, (SEE FIG. 3): Place the lock section face up on (2) padded sawhorses for a single car door or (3) padded sawhorses for a double car door. Locate the middle of the center stile, measure the distance from the end of the section to the middle of the center stile. Turn the section face down, transfer the measurement and mark a light vertical line. Align the center of the lock stile with vertical mark, use the lock stile as a template to mark the (4) holes, remove the lock stile and drill the (3) bottom holes to 3/4” diameter and the top hole to 1-1/4” diameter, drilling all (4) holes completely through the section.
(4) Pre-punched
holes
Lock backup
Lock
stile
FACE DOWN
7/16” dia.
hole
plate
(1) 1-1/4”
Dia. hole
(3) 3/4” Dia. holes
FACE UP
FIG. 1
Vertical
mark
Horizontal mark
(1) 1-1/4”
Dia. hole
(3) 3/4”dia.
holes
1/2 The section
height
FACE DOWN
FIG. 2
(1) 1-1/4”
Dia. hole
Vertical
mark
(3) 3/4”
Dia. Holes
FACE DOWN
FIG. 3
2
Loading...
+ 2 hidden pages