Wayne-Dalton 800C User Manual

RO L L IN G S E RV I C E D O O R S
800C
W A Y N E - D A L T O N C O M M E R C I A L D O O R S Y S T E M S
THERMOTITE
800C SERIES
ROLLING SERVICE DOORS
INSULATED ROLLING STEEL DOORS CUT YOUR TOTAL ENERGY COST
The Wayne-Dalton 800C Series rolling service door is designed to meet the tough requirements of virtually any commercial or industrial application with the added advantage of energy efficiency. The 800 series offers flexibility in substrate materials with choices of galvanized or prime steel, stainless steel, or aluminum.
Color options range from our standard five factory finish colors to a full range of 180 RAL powder coat choices. Polyurethane insulation in each slat promotes energy savings and building comfort.
®
• SIZES UP TO 42' WIDE AND 40' HIGH
• INSULATION R-VALUE = 6.7
• MAX STEEL GAUGE = 18
• FLAT 3" SLAT
• WINDLOAD UP TO 55 PSF
ROLLING SERVICE DOORS
800C SERIES
Popular in both interior and exterior applications, the Wayne-Dalton 800C Series insulated rolling service door features a galvanized, pre-painted curtain of minimum 22-gauge steel. 800C Series doors are wind load rated at 20 PSF. An optional wind load rating of up to 55 PSF is available to cover your Florida and Dade County windload requirements.
Materials & Construction
Wayne-Dalton’s 800C Series rolling doors are composed of flat slats that provide a natural water-shed, helping to reduce corrosion.The slats are designed with free-acting interlocking joints that permit easy articulation when the door coils.
The 800C Series features a strong double-angle bottom bar that reinforces the lower edge of the curtain against wind pressure and permits varied lock, astragal, and safety edge options. This bot­tom bar is designed for easy installation and does not require fasteners protruding into the guide openings, so the bottom bar does not interfere with door operation.
Counterbalance assembly consists of a spring barrel which serves as load-carrying beam. It encases the counterbalance mechanism and provides the axis around which the curtain coils. (Deflection is limited to 0.033" per lineal foot of span.) If required,barrel rings of malleable iron or stamped steel may be provided to assure proper counterbalance. Oil-tempered, torsion-type counterbalance springs are wound from heat-treated steel, providing accuracy in balancing the door. Barrel plugs connect ends of springs to barrel and tension rod. Tension rod of steel shafting holds fixed ends of springs and carries torsion load of spring counterbalance.
Spring tension adjusting wheel is normally mounted outside the bracket on end of tension rod. Inside adjusting wheel for tight side-room applications is available in limited sizes.
The hood cover encloses the curtain coil and counterbalance mechanism. Slat hoods are available on blue, brown, beige, and white doors.
Available Options
• Vision Slats/Panels
• Safety Edges
• Drop Stop Device
• Exhaust Ports
• Sloping Bottom Bars
• Powder Coated
• Motor Operators
• Cable Reels
• Mullions
• Thru-Wall Operation
• Stainless Steel orAluminum Finishes
Slat Profile
Standard Weatherseal Applications
To close space between curtain
and guides at jambs, flexible strip on guides contacts flat surface of curtain.
Bottom bar with weatherseal
To reduce air infiltration at top of
door, hood baffle attached to hood extends full width of door.Optional lintel weatherstripping will further reduce air passage when attached to the header.
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ROLLING SERVICE DOORS
2"
B
D
Y
X
2"
X
Y
D
OPENING DIMENSION "F"
LINTEL
HOOD
HOIST
UNIT
POWER
UNIT
POWER
UNIT
POWER
WHEEL
ADJUSTING
WHEEL
ADJUSTING
EMERGENCY
2"
Y
2"
16"
X
Y
W
D
B
26"
D
Y
X
16"
YY
OPENING HEIGHT "F"
HOOD
LINTEL
8"
L
R
L
SECTION (UNDER LINTEL) SECTIONELEVATION
SECTION (UNDER LINTEL)ELEVATION SECTION
MANUAL OPERATION
BRACKET MOUNTED POWER UNIT
1/4"+GD
OPENING WIDTH "A"
1/4"+GD
1/4"+GD
OPENING WIDTH "A"
1/4"+GD
ANGLE OR ROLLED GUIDES – FACE MOUNTED TO MASONRY
ANGLE OR ROLLED GUIDES – FACE MOUNTED TO STEEL
ANGLE GUIDES – MOUNTED BETWEEN JAMBS
ROLLED GUIDES – MOUNTED BETWEEN JAMBS
R
L GDGD CLEAR OPENING
JAMB
JAMB
OPENING WIDTH "A"
OPENING WIDTH "A"
CLEAR OPENING
JAMB
JAMB
L
R
GD
GD
COMMON GUIDE MOUNTING OPTIONS
800C SERIES
800C Series Door
GD WIDTH
2-3/4"
3-1/4"
TO 28'0"
WIDTH
TO 30'0"
WIDTH
UNIT
POWER
WHEEL
ADJUSTING
WHEEL
ADJUSTING
OPENING DIMENSION "F"
D
Y
X
2"
22"
X
Y
D
B
HAND CHAIN
LINTEL
HOOD
L
LINTEL
HOOD
HOIST
EMERGENCY
20"
2"
B
D
Y
X
2"
2"
WALL SLOT
8"
EMERGENCY HOIST
HOOD
LINTEL
L
2"
WALL
THRU
CHAIN
ROLLER
2"
X
Y
D
B
SECTION (UNDER LINTEL) SECTIONELEVATION
ELEVATION SECTION ELEVATION SECTION
CHAIN HOIST OPERATION
WALL MOUNTED POWER UNIT THRU-WALL MOUNTED POWER UNIT
Note: 20" sideroom required on opposite door side for power unit
Note: powerunit is on opposite
side of wall.
8.5"
L
WHEEL
ADJUSTING
UNIT
POWER
ROLLING SERVICE DOORS
800C SERIES
ROLLING SERVICE DOORS
800C SERIES
General Operating Clearances 800C Series Doors (3" slats)
OPENING HEIGHT
10'0" 10'0" TO 11'0" 11'0" TO 13'6" 13'6" TO 17'6" 13'6" TO 19'0" 17'6" TO 22'0" 19'0" TO 22'0"
WIDTH A
TO 24'0" 18-1/2" 91⁄16
TO 16'0" 24" 91⁄16
16'0" TO 24'0" 24" 91⁄16
TO 24'0" 18-1/2" 91⁄16
TO 16'0" 24" 91⁄16
16'0" TO 24'0" 24" 91⁄16
X & Y R L X & Y R L X & Y R L X & Y R L X & Y R L X & Y R L X & Y R L
FACE MOUNTING
CHAIN HOIST OPERATED
1
" 7
16
" 20" 9
1
16
" 7
1
16
" 22" 9
1
1
16
" 7
16
"
1
" 7
16
" 26" 9
MOTOR OPERATED
1
" 7
16
" 20" 9
1
16
" 7
1
16
" 22" 9
1
1
16
" 7
16
"
1
" 7
16
" 26" 9
1
1
16
" 7
16
"
1
" 7
16
" 26" 9
1
1
16
" 7
16
"
1
" 7
16
" 26" 9
1
1
16
" 7
16
"
1
1
16
" 7
16
"
NOTE: Dimensions are for general reference only and not for construction purposes.
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ROLLING SERVICE DOORS
®
THERMOTITE
Note to specifiers: Words in brackets indicate frequently specified and highly recommended options.
PART I – GENERAL
1.01 Work Included
A. The opening will be equipped withWayne-Dalton
800C Series rolling doors.
1.02 Related Work
A. Opening preparation,miscellaneous or structural
metal work, access panels,finish or field painting, field electrical wiring,wire,conduit,fuses, and disconnect switches are in the Scope of Work of other divisions or trades.
1.03 Reference Standards
A. ANSI/DASMA 203 –AmericanNational
Standards
Institute Specifications for non-rated fire rolling doors published by Door &Access Systems Manufacturers Association International.
B. ASTM A123 – Zinc [hot-dipped galvanized] coat-
ings
on iron and steel products.
C. ASTM A229 – Steel wire,oil-tempered for
mechanical springs.
D ASTM A-653-94– Steel sheet,zinc-coated
[galvanized] by the hot-dippedprocess, commercial quality.
E. ASTM E330 – Structural performance of exterior
windows,curtain walls, and doors by uniform staticair pressure difference.
F. ASTM E413-87 – Sound transmission class
acoustical performance value =22.
1.04 Quality Assurance
A. Rolling doors and all accessories and components
required for complete and secure installations shall be manufactured as a system from one manufacturer.
1.05 Systems Description
A. Rolling Door:Type:
Model 800C
B. Mounting:[steel] [wood] [masonry] jambs C. Operation:[manual push-up] [crank] [chain hoist]
[motor] [motor with chain hoist]
D. Material: Galvanized steelwith polyester finishpaint
1.06 Submittals
A. Shop Drawings: Clearly indicatethe following:
1. Design and installationdetails towithstand standard windload.
2. All details required for complete operation and installation.
3. Hardware locations.
4. Type of metal and finish for door sections.
5. Finish for miscellaneous components and accessories.
B. Product Data:Indicatingmanufacturer’s product
data,and installation instructions.
1.07 Delivery, Handling, Storage
A. Deliver products in manufacturer’s original
containers,dry,undamaged,seals and labels intact.
B. Store and protect products in accordance with
manufacturer’s recommendations.
1.08 Warranty
A. Standard manufacturer’s oneyear warranty against
defects in material and workmanship.
PART I I – PRODUCTS
2.01 Curtain
A. Curtainwill be composed ofinterlocking #14 flat slats
[22, 20,18 gauge galvanized steel] [16 B&S aluminum] [22, 20 stainless steel] slats with [24 gauge][22 gauge B&S aluminum] back slats,roll-formed per ASTM standards. The area between the #14 exterior slat and the back slat will be filledby polyurethane insulation,R-value of6.7 (U = 0.15). Curtain designed to withstand a 20 PSFwindload. Endsof alternate/continuous slats will be fitted with metal endlocks/windlocks.
B. Bottom Bar will consist of two equal steel
[stainless steel] [aluminum] angles, .121" minimum thickness, to stiffen curtain,with astragal. When required for additional security, provide [slide bolts] [cylinder locks]on the bottom bar operable from [coil side] [both sides].
2.02 Guides
A. Guides will be roll-formed steel channel bolted to
angle or structural grade,three angle assembly of steel [stainless steel] [aluminum] to form a slot of sufficient depth to retain curtains in guides to achieve 20 PSF windload standard.Guides may be provided with integral windlock bars and removable bottom bar stops.
2.03 Brackets
A. Brackets will be of 3/16” [1/4"] minimum thick steel
plates, with permanently sealed ball bearings. Designed to enclose ends of coil and provide support for counterbalance pipe at each end.
2.04 Counterbalance
A. Curtaintobecoiled on a pipe of sufficient size to
carry door load with deflection not to exceed .033" per foot of door span and to be correctly balanced by helical springs,oil tempered torsion type.Cast iron barrel plugs will be used to anchor springs to tension shaft and pipe.
2.05 Hood
A. Hood will be minimum 24-gauge [aluminum,
22 gauge B&S] [galvanized] [stainless steel] sheet metal,flanged at top for attachment to header and flanged at bottom to provide longitudinal stiffness. Hood will enclose curtain coil and counterbalance mechanism. A flexible hood baffle is included.
2.06 Finish
A. Shop coat of rust inhibitive primer on non-galvanized
surfaces and operating mechanisms.Guides and bracket plates will be coated with a flat black prime paint. Aluminumfinish to be [mill] [204R1 clear anodized] [bronze anodized]. Stainless steel finish available. Curtain color will be [white] [blue] [gray] [beige] [brown] (white, blue,beige,brown only availableas22gauge).Powder coating is available in 180 colors.
2.07 Operation
A. Door will be operated by means of [manual,lift-up]
[chain hoist with gear drive reduction] [awning crank] [wall crank box] [motoroperation].Optional [electrical] [pneumatic] sensing edge tobeattached to
800C SERIES
bottom bar to [stop andreverse] the door when it contacts an object during the closing cycle.
2.08 Weatherstripping
A. Doors will include bottom astragal,surface guide
weatherstrip, and internal hood baffle weatherstrip. Optional lintel brush weatherstrip available.
2.09 Locking
A. [Manual lift-up doors will have interior slide-bolts
suitable for padlocks by others.] [Chain-hoist door will have chain keepers suitable for padlocks by others.] [Electric-motor operation doors will lock through the operator gearing.] [Cylinder locks can be provided with the doors.]
Note: When specifying locks on electric-motor operated
doors,electric interlocks should also be specified to prevent operation when lock bolts are engaged in the guides, thus preventing damage to the curtain and/or operator.
2.10 Windload
A. Windload – minimum 20 psf per DASMA 102-2003
and as required by local codes.
PART III – EXECUTION
3.01 Installation
A. General:
1. Installdoors in accordance with manufacturer’s instructions and standards.Installationshall be by an authorizedWayne-Daltonrepresentative.
2. Verify that existing conditions are ready to receive rolling door work.
3. Beginning of rolling door work means acceptance
of existing conditions.
B. Install door complete with necessary hardware,jamb
and head mold strips, anchors,inserts,hangers,and equipment supports inaccordance with final shop drawings,manufacturer’s instructions,andasspecified herein.
C. Fit,align and adjust rolling door assemblies level and
plumb for smooth operation.
D. Upon completion of final installation, lubricate,test and
adjust doors to operate easily, free from warp, twist or distortionand fitting for entireperimeter.
Note: Architect may consider providing a schedulewhen
more than one rolling door or opening type is required.
Because of continuing product improvements, we reserve the right to change the product specifications and designs without prior notice.
Distributed By:
For technical information, visit:
www.wayne-dalton.com/commercial
© 2008 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-255-3046
Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR
Printed in U.S.A. Item #333068 Revised 4/2008
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