User Interface ................................................................. 7
Indicator LED ............................................................. 7
Sequence of Operation .................................................. 7
Technical Data .............................................................. 11
Limited Warranty and Product Return Procedure ........ 12
Important Safety Information
It is your responsibility to ensure that this control is safely installed according to all applicable codes and standards.
tekmar is not responsible for damages resulting from improper installation and/or maintenance.
This is a safety-alert symbol. The safety alert symbol is shown alone or used with a signal word (DANGER,
WARNING, or CAUTION), a pictorial and/or a safety message to identify hazards. When you see this
symbol alone or with a signal word on your equipment or in this manual, be alert to the potential for
death or serious personal injury.
This pictorial alerts you to electricity, electrocution, and shock hazards.
This symbol identifies hazards which, if not avoided, could result in death or serious injury.
This symbol identifies hazards which, if not avoided, could result in minor or moderate injury.
This symbol identifies practices, actions, or failure to act which could result in property damage or
damage to the equipment.
Read manual and all product labels BEFORE using the equipment. Do not use unless you
know the safe and proper operation of this equipment. Keep this manual available for easy
access by all users. Replacement manuals are available at tekmarControls.com
• It is the installer’s responsibility to ensure that this control is safely installed according to all applicable codes
and standards.
• Improper installation and operation of this control could result in damage to the equipment and possibly even
personal injury or death.
• This control is not intended for use as a primary limit control. Other controls that are intended and certified as
safety limits must be placed into the control circuit.
The control includes fuses and transformer that are serviceable. Do not attempt to service any other parts on the
control. Attempting to service the control voids the warranty.
• Strip all wiring to a length of 3/8 in. or 10 mm for all terminals.
• A circuit breaker or power disconnect that provides power to the control should be located nearby and clearly labeled.
• Refer to the current and voltage ratings at the back of this manual before connecting devices to this control.
2 of 12
Radio Frequency Interference
The installer must ensure that this control and its wiring
are isolated and/or shielded from strong sources of electromagnetic noise. Conversely, this Class B digital apparatus complies with Part 15 of the FCC Rules and meets
all requirements of the Canadian Interference-Causing
Equipment Regulations. However, if this control does
cause harmful interference to radio or television reception,
which is determined by turning the control off and on,
Installation
Packaging Contents
• 1 Switching Relay 302P
• 2 Spare fuses (located in cover)
Tools Required
• tekmar or jeweler screwdriver
• Phillips head screwdriver
Materials Required
• 18 AWG LVT solid wire (low-voltage connections)
• 14 AWG solid wire (line-voltage connections)
the user is encouraged to try to correct the interference
by re-orientating or relocating the receiving antenna,
relocating the receiver with respect to this control, and/
or connecting the control to a different circuit from that
to which the receiver is connected.
Cet appareil numérique de la classe B respecte toutes
les exigences du Règlement sur le matériel brouilleur du
Canada.
• Installation Manual 302P_D
• Needle-nose pliers
• Wire stripper
• Four 1/8” - 1” wood screws
Location
• Keep the control dry. Avoid potential leakage onto the control.
• Maintain relative humidity less than 90% in a non-condensing environment.
• Avoid exposure to extreme temperatures beyond 32-122°F (0-50°C).
• Install away from equipment, appliances, or other sources of electrical interference.
• Install to allow easy access for wiring, viewing, and adjusting the display screen.
• Install approximately 5 feet (1.5 m) off the finished floor.
• Locate the control near pumps if possible.
• Provide a solid backing which the enclosure can be mounted to. Example: plywood or wall studs.
• Use the conduit knockouts provided on the upper, lower, and back of the enclosure for wiring.
Installing the Enclosure
To prevent the risk of personal injury and/or
death, make sure power is not applied to the
control until it is fully installed and ready for
final testing. All work must be done with power
to the circuit being worked on turned off.
Please be aware local codes may require
this control to be installed or connected by
an electrician.
3 of 12
Application 302P-1
The Switching Relay 302P operates the circulators for two heating zones when the corresponding thermostat calls for
heat. The boiler is fired whenever a zone calls for heat.
Mechanical
Legend
B1 = Boiler
P1, P2 = Zone 1 and 2 Pumps
T1 = WiFi Thermostat 561, 562 or 563
T2 = Generic Digital Power-Stealing Thermostat
302P
Electrical
B1
B1
T1
70
Away C R Rh W
-
+
XX
MOD
POWERROOM
A
DHWCRW
tN4
BOILERT-STAT 1T-STAT 2T-STAT 3
RESPONSE
FUSE 1
120 VAC
POWER
L
A
tN4
T1T2T3T4T5T6
FUSE 7
FUSE 8
FUSE 2
PRIORITY
PUMP 1
NLNLNL NLNLNLN
T2
R W
A
CRW
tN4
FUSE 3FUSE 4FUSE 5
PUMP 2PUMP 3PUMP 4PUMP 5PUMP 6
CRW
A
tN4
T-STAT 4
CRW
A
tN4
T-STAT 5
CRW
P1P2
A
tN4
A
CRW
tN4
T-STAT 6EXPANSION
MASTERMEMBER
T-STAT 1 PRIORITY : 0N
EXERCISING : ON
POST PURGE : ON
MOD BOILER : 0-10V
RESERVED
50100
MOD MAX %
FUSE 6
BCDE
70 80
9060
DIP Switches
Master
T-stat 1 Priority Off
Exercising On
Post Purge On
Mod Boiler - not applicable
OFF
OFF
OFF
4-20 mA
The 302P includes
internal circuitry
to support power
stealing thermostats.
External resistors are
not required.
L N
P1P2
4 of 12
Application 302P-2
The Switching Relay 302P operates two heating zone circulators when the corresponding thermostat calls for heat.
Zone 1 heats a domestic hot water tank. When priority is selected, zone 2 shuts off when zone 1 is heating. The boiler
is fired when there is a call for heat.
Mechanical
Legend
A1 = DHW Tank Aquastat
B1 = Modulating Condensing Boiler
BP = Boiler Pump
P1 = Zone 1 DHW Tank Pump
P2 = Zone 2 Pump
T1 = WiFi Thermostat 561, 562 or 563
302P
A1
Electrical
DHW
+T-T
-
B1
B1P1
A1
Away C R Rh W
-
+
XX
MOD
POWERROOM
A
DHWCRW
tN4
BOILERT-STAT 1T-STAT 2T-STAT 3
RESPONSE
FUSE 1
120 VAC
POWER
L
A
tN4
T1T2T3T4T5T6
FUSE 7
FUSE 8
FUSE 2
PRIORITY
PUMP 1
NLNLNL NLNLNLN
BP
T1
70
A
CRW
tN4
FUSE 3FUSE 4FUSE 5
PUMP 2PUMP 3PUMP 4PUMP 5PUMP 6
CRW
A
tN4
T-STAT 4
CRW
A
tN4
T-STAT 5
CRW
A
tN4
T-STAT 6EXPANSION
CRW
tN4
T-STAT 1 PRIORITY : 0N
EXERCISING : ON
POST PURGE : ON
MOD BOILER : 0-10V
RESERVED
FUSE 6
A
BCDE
MASTERMEMBER
70 80
50100
MOD MAX %
P2
DIP Switches
Master
T-stat 1 Priority On
Exercising On
Post Purge On
Mod Boiler - depends on boiler
OFF
OFF
OFF
4-20 mA
9060
The 302P includes
internal circuitry
to support power
stealing thermostats.
External resistors are
not required.
L N
P1
P2
5 of 12
Application 302P-3
Away
C R Rh W
70
Away
C R Rh W
Away
C R Rh WR WR W
FUSE 2
FUSE 7
FUSE 8
FUSE 3FUSE 4FUSE 5
FUSE 6
70 80
9060
50100
MOD MAX %
MASTERMEMBER
OFF
OFF
OFF
4-20 mA
T-STAT 1 PRIORITY : 0N
EXERCISING : ON
POST PURGE : ON
MOD BOILER : 0-10V
RESERVED
FUSE 1
120 VAC
POWER
MOD
XX
tN4
POWERROOM
RESPONSE
T1T2T3T4T5T6
A
DHWCRW
BOILERT-STAT 1T-STAT 2T-STAT 3
PRIORITY
PUMP 1
PUMP 2PUMP 3PUMP 4PUMP 5PUMP 6
L
-
+
NLNLNL NLNLNLN
tN4
A
CRW
tN4
A
C RW
T-STAT 4
tN4
A
C RW
T-STAT 5
tN4
A
C RW
T-STAT 6EXPANSION
tN4
A
C RW
tN4
A
BCDE
FUSE 2
FUSE 7
FUSE 8
FUSE 3FUSE 4FUSE 5
FUSE 6
70 80
9060
50100
MOD MAX %
MASTERMEMBER
OFF
OFF
OFF
4-20 mA
T-STAT 1 PRIORITY : 0N
EXERCISING : ON
POST PURGE : ON
MOD BOILER : 0-10V
RESERVED
FUSE 1
120 VAC
POWER
MOD
XX
tN4
POWERROOM
RESPONSE
T1T2T3T4T5T6
A
DHWCRW
BOILERT-STAT 1T-STAT 2T- STAT 3
PRIORITY
PUMP 1
PUMP 2PUMP 3PUMP 4PUMP 5PUMP 6
L
-
+
NLNLNL NLNLNLN
tN4
A
CRW
tN4
A
C RW
T-STAT 4
tN4
A
C RW
T-STAT 5
tN4
A
C RW
T-STAT 6EXPANSION
tN4
A
C RW
tN4
A
BCDE
+TT
-
Two Switching Relay’s operate six heating zone circulators. The two controls are connected together using an expansion
bus wire. The master 302P fires the boiler when any zone calls for heat. If priority is selected, zones 2 through 6 shut
off when zone 1 is calling for heat.
Mechanical
Legend
A1 = DHW Tank Aquastat
B1 = Modulating Condensing Boiler
BP = Boiler Pump
P1 = Zone 1 DHW Tank Pump
A1
B1
P1
302P304P
P2 to P6 = Zone 2 through 6 Pump
T1 = WiFi Thermostat 561, 562 or 563
T2, T3 = Thermostat 518 or 519
T4 = Generic Power-Stealing Thermostat
T5 = Generic Bi-Metallic Strip Thermostat
Expansion
P2
P3P4
P5
P6
The 302P includes
internal circuitry
to support power
stealing thermostats.
External resistors are
not required.
Electrical
B1
DIP Switches
Master
T-stat 1 Priority On
Exercising On
BP
A1
LLN
P1P5
T1
P2P6P3 P4
Post Purge On
Mod Boiler - depends on
boiler
DIP Switches
Member
N
T-stat 1 Priority Off
Exercising On
T4T5T2T3
Post Purge On
Mod Boiler - not applicable
6 of 12
User Interface - Indicator LED
Power
• On when 115 V (ac) is applied.
• Off when power disconnected or transformer fuse is
blown.
Priority
• On when zone 1 has priority over zone 2.
• Flashing while in priority override.
RoomResponse
TM
• On when modulating condensing boiler is operating
below maximum setting.
Sequence of Operation
Zone 1
• On when thermostat 1 calls for heat.
Zones 2
• On when thermostat 2 calls for heat.
• Off during priority operation.
• Off when corresponding thermostat stops calling for
heat.
Zone Operation
When a thermostat calls for heat by closing the R and W
terminals:
• 115 V (ac) is applied to the corresponding circulator pump.
• The corresponding zone indicator LED is turned on.
Boiler Operation
When a thermostat calls for heat by closing the R and W
terminals:
• The boiler end switch XX is closed to fire the boiler.
This requires the control DIP switch to be set to
Master.
• The RoomResponseTM 0-10 V (dc) or 4-20 mA signal is
sent to a modulating-condensing boiler.
DHW Operation
Many modulating-condensing boilers have multiple temperature call inputs. Wire the DHW end switch to input
recommended in the boiler's manual.
When a zone 1 calls for heat by closing the R and W terminals:
• The DHW end switch is closed to fire the boiler at the
DHW temperature.
• The Mod Boiler output is changed to 10 V (dc) or 20 mA.
Priority Override
• The Priority LED light flashes when priority override is
in effect.
• Priority for zone 1 is in effect for 60 minutes after
which priority override starts by shutting off zone 1
and resumes heating on zone 2 and expansion zones.
• During priority override, the mod max dial setting
limits the RoomResponse
TM
signal to the boiler.
Master / Member DIP Switch
• Allows for unlimited expansion using additional
Switching Relays and/or Zone Valve Controls.
• The Master Switching Relay is wired and operates the
boiler.
• If using a single Switching Relay set to Master.
• When using multiple Switching Relays and/or Zone
Valve Controls, set one control to Master and set all
other controls to Member.
• The boiler end switch XX only closes when the DIP
switch is set to Master and does not close when set to
Memb e r.
T-Stat 1 Priority DIP Switch
When T-Stat 1 is calling for heat by closing the R and W
terminals:
• 115 V (ac) is applied to the zone 1 circulator pump.
• Zone 1 indicator LED is turned on.
• Priority indicator LED is turned on.
• Zone 2 circulator pumps and LEDs are turned off.
• Expansion Member controls shut off their zones.
• After 60 minutes of continuous zone 1 call for DHW
heating the control goes into priority override. This
prevents building freeze up if the DHW tank aquastat
fails in the closed position.
Exercising DIP Switch
• ON: Each circulator pump is energized for 30
seconds every 72 hours.
• OFF: Circulator pump exercising disabled.
Post Purge DIP Switch
• ON: After the last thermostat stops calling for heat,
the last circulator pump remains on for 2 minutes to
purge heat from the boiler to the zone.
• OFF: Post purge disabled.
Mod Boiler DIP Switch
• Select either 0-10 V (dc) or 4-20 mA signal to the
modulating condensing boiler. Consult the boiler
manual to determine the signal type. The DIP switch
position does not matter if the modulating boiler
output is not used.
Fuses
• All fuses are T5A 250V slow blow, glass 5 x 20 mm.
• Fuses 1 and 2 correspond to the zone 1 and 2
circulator pump output. If a fuse is blown, first check
that the pump is not seized and the wiring is not
shorted. Then replace the fuse.
• Fuse 7 and 8 correspond to the 24 V (ac) transformer
power supply. If a fuse is blown, first check that the
thermostat wiring is not shorted. Then replace the
fuse.
Expansion Terminals
• Connect the five wires of the expansion bus from the
master to the member controls.
Terminal
Description
A/tN4Away signal connecting tekmar thermostats
B
RoomResponse
TM
signal from member controls
CPower common
DDemand signal. 0 Vdc = demand. 2 Vdc = no
The RoomResponseTM signal adjusts the temperature of
a modulating condensing boiler that accepts a 0-10 V(dc)
or 4-20 mA input. It works by continually adjusting boiler
water temperatures to the lowest possible value to meet
comfort without wasting energy. This is done by monitoring
each thermostat's on and off time pattern and determines
the ideal water temperature for each zone. The control
then chooses the highest water temperature requirement
of all the thermostats and provides a 0-10 V (dc) or 4-20
mA signal proportional to the boiler operating temperature.
The RoomResponseTM signal is a DOE compliant method
of controlling boiler temperature to building load. The
RoomResponseTM signal is not available to on/off boilers.
Benefits of the RoomResponseTM signal include:
• Increase in boiler efficiency
• Reduction in room temperature swing
• Reduction in expansion noises from heating pipes
Mod Max % Dial
The upper limit of the 0-10 V (dc) or 4 -20 mA signal to
the modulating condensing boiler can be set using the
Mod Max % Dial.
This sets the upper temperature limit for the boiler.
Mod Max % dial set to 100% in the illustration.
The dial is only applicable to controls set as the Master.
• Change "Energy Management" setting "Central Heat 4-20
mA Setup, 4 mA Water Temperature" to 80°F (26.5°C).
TT–+
12
0
Burnham Alpine
–
X
+
• Change Installer Parameter 25 "0-10V to Power" to
Disabled.
• Change Installer Parameter 26 "0-10V to outlet
setpoint" to Disabled.
X
TT–+
12
0
IBC V10 Control302P
X
TT–+
5611 12
Laars Mascot LX302P
9 of 12
45
12
Laars Mascot FT
Peerless Pinnacle PF-200, 210, 300, 399
–
302P
+
16–17
+
Laars Mascot FT
• No changes to the boiler are required.
Lochinvar Knight
–
X
+
X
302P
• Set BMS Type to Setpoint. This is the factory default
setting.
WR–+
1237 38
Lochinvar Knight
Lochinvar FTXL
–
X
+
X
302P
• Set BMS parameter to ACTIVE.
• Set BMS Type to SETPOINT.
WR–+
21 22 35 36
Lochinvar FTXL
–
+
302PJ5J8J18
15+16
–
Peerless
Pinnacle
Terminal
Strip
2–8+12
Peerless PFA-1
Interface Adapter
Peerless
Pinnacle
Control
Board
• Install the Peerless PFA-1 Interface Adapter
• On the boiler display, change Central Heating Mode
to 4 for 0-10 VDC Input to Modulate Setpoint
Riverside HeatStation
+–
302P
Riverside HeatStation
• Set boiler PIM DIP switch 2 to Off.
• Set boiler PIM DIP switch 5 to On.
• Set boiler PIM DIP switch 6 to Off.
• Set APP parameter to EMS.
• Set SIGNAL parameter to 0-10Vdc.
• Set SETP LO to 70°F.
• Set SETP HI to 180°F.
EMS
8
–+
9
NTI Trinity LX
–
X
+
X
302P
• Enter boiler password.
• Set Parameter "Setpoint source" to 4-20mA
CH1R+–
3511 12
NTI Trinity LX
NTI Trinity FireTube
–
X
+
X
302P
NTI Trinity Fire Tube
• Enter boiler password.
• Set Parameter "Setpoint source" to 4-20mA
CH1R–+
35
Sensor I/O24Vac I/O
Raypak MVB and XTherm
–
X
+
X
302P
• Set boiler PIM DIP switch 2 to Down.
• Set boiler PIM DIP switch 5 to Up.
10 of 12
Raypak MVB or XTherm
–+
13 14 17 18
Raypak XFyre and XPakFT
91
Viessmann Vitodens 200-W, B2HP
and Vitocrossal 300 CU3A
+–XX
–+TT
89
0
J2J1
302P
Raypak XFyre or XPakFT
• Set boiler PIM DIP switch 2 to Down.
• Set boiler PIM DIP switch 5 to Up.
Viessmann Vitodens 100-W, WB1B
–
+
302P
• Install the OpenTherm Module as per the boiler
manufacturer's instructions.
1–4
+
Viessmann
OpenTherm Module
–
+
1–2
+
Viessmann
302P
Extension Module EA1
Plug 0 -10V
• Connect to the Viessmann Extension Module EA1
Pl u g 0 -10V.
Weil-McLain Evergreen
–
+
302P
• Use Local Priority 1 for DHW tank heating.
• Use Local Priority 2 for the RoomResponseTM signal.
• Set Local Priority 2 Supply Min to 60°F.
• Set Local Priority 2 Supply Max to 180°F.
• Set Local Priority 2 Volts For Min to 2 V.
• Set Local Priority 2 Volts For Max to 10 V.
5+6
–
Weil-McLain
Evergreen P15
Technical Data
Switching Relay 302P Two Zones with Priority
LiteratureSubmittal 302P_C, Installation Manual 302P_D, Job Record 302P_J
Packaged weight5.0 lb. (2250 g)
Dimensions8-3/16” H x 10-11/16” W x 2-3/8” D (208 x 271 x 60 mm)
EnclosureCover: ABS plastic, Base: galvanized steel, NEMA type 1
ApprovalsCSA C US, RoHS
Ambient conditionsIndoor use only, 32 to 122°F (0 to 50°C), RH ≤90% non-condensing
Power supply115 V (ac) ±10%, 60 Hz, 11 A
Transformer
FusesT5A 250 V slow blow 5 x 20 mm glass fuse, two spare fuses included
Control load7 VA at 24 V (ac)
Pump relays115 V (ac), 5 A, 1/3 hp, 10 A combined
Boiler XX end switch24 V (ac), 5 A
DHW end switch24 V (ac), 5 A
Mod boiler output0-10 V (dc) 500 Ω min load impedance / 4-20 mA 1 kΩ max load impedance
40 VA at 24 V (ac), expandable to 80 VA with additional transformer M3069 (sold
separately)
11 of 12
Warranty
Limited Warranty The liability of tekmar under this warranty is
limited. The Purchaser, by taking receipt of any tekmar product
(“Product”), acknowledges the terms of the Limited Warranty in
effect at the time of such Product sale and acknowledges that it
has read and understands same.
The tekmar Limited Warranty to the Purchaser on the Products sold
hereunder is a manufacturer’s pass-through warranty which the
Purchaser is authorized to pass through to its customers. Under
the Limited Warranty, each tekmar Product is warranted against
defects in workmanship and materials if the Product is installed
and used in compliance with tekmar’s instructions, ordinary wear
and tear excepted. The pass-through warranty period is for a period
of twenty-four (24) months from the production date if the Product
is not installed during that period, or twelve (12) months from the
documented date of installation if installed within twenty-four (24)
months from the production date.
The liability of tekmar under the Limited Warranty shall be limited to, at
tekmar’s sole discretion: the cost of parts and labor provided by tekmar
to repair defects in materials and / or workmanship of the defective
product; or to the exchange of the defective product for a warranty
replacement product; or to the granting of credit limited to the original
cost of the defective product, and such repair, exchange or credit shall
be the sole remedy available from tekmar, and, without limiting the
foregoing in any way, tekmar is not responsible, in contract, tort or
strict product liability, for any other losses, costs, expenses, inconvenien c es, or da mag es, whe the r direct , ind ir ect, spec ial, se c ond ary, inci dental or consequential, arising from ownership or use of the product,
or from defects in workmanship or materials, including any liability for
fundamental breach of contract.
The pass-through Limited Warranty applies only to those defective
Products returned to tekmar during the warranty period. This Limited
Warranty does not cover the cost of the parts or labor to remove or
transport the defective Product, or to reinstall the repaired or replacement Product, all such costs and expenses being subject to Purchaser’s agreement and warranty with its customers.
Any representations or warranties about the Products made by Purchaser to its customers which are different from or in excess of the
tekmar Limited Warranty are the Purchaser’s sole responsibility and
obligation. Purchaser shall indemnify and hold tekmar harmless from
and against any and all claims, liabilities and damages of any kind or
nature which arise out of or are related to any such representations or
warranties by Purchaser to its customers.
The pass-through Limited Warranty does not apply if the returned Product has been damaged by negligence by persons other than tekmar,
accident, fire, Act of God, abuse or misuse; or has been damaged by
modifications, alterations or attachments made subsequent to purchase
which have not been authorized by tekmar; or if the Product was not
installed in compliance with tekmar’s instructions and / or the local
codes and ordinances; or if due to defective installation of the Product;
or if the Product was not used in compliance with tekmar’s instructions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED, WHICH THE GOVERNING LAW ALLOWS PARTIES TO
CONTRACTUALLY EXCLUDE, INCLUDING, WITHOUT LIMITATION,
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE, DURABILITY OR DESCRIPTION OF THE
PRODUCT, ITS NON-INFRINGEMENT OF ANY RELEVANT PATENTS
OR TRADEMARKS, AND ITS COMPLIANCE WITH OR NON-VIOLATION OF ANY APPLICABLE ENVIRONMENTAL, HEALTH OR SAFETY
LEGISLATION; THE TERM OF ANY OTHER WARRANTY NOT
HEREBY CONTRACTUALLY EXCLUDED IS LIMITED SUCH THAT IT
SHALL NOT EXTEND BEYOND TWENTY-FOUR (24) MONTHS FROM
THE PRODUCTION DATE, TO THE EXTENT THAT SUCH LIMITATION
IS ALLOWED BY THE GOVERNING LAW.
Product Warranty Return Procedure All Products that are believed
to have defects in workmanship or materials must be returned, together
with a written description of the defect, to the tekmar Representative
assigned to the territory in which such Product is located. If tekmar
receives an inquiry from someone other than a tekmar Representative,
including an inquiry from Purchaser (if not a tekmar Representative) or
Purchaser’s customers, regarding a potential warranty claim, tekmar’s
sole obligation shall be to provide the address and other contact information regarding the appropriate Representative.