Watts T55-85MHP40 User Manual

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Metering Pumps

Manufactured Since 1957

Classic Series

INSTALLATION MANUAL

Table of Contents

Warranty and Service Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Pump Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Accessory Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-26

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-30

Tube Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-35

Motor – exploded view and parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-38

Feed Rate Control – exploded view and parts . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40

Pump Head – exploded view and parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-44

Pump Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

For Your Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

CIMM06

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Warranty and Service Policy

Damaged or Lost Shipments

UPS and prepaid truck shipments: Check your order immediately upon arrival. All damage must be noted on the delivery receipt. Call Stenner Customer Service at

800.683.2378 for all shortages and damages within seven (7) days of receipt.

Returns

Stenner offers a 30-day return policy on factory direct purchases. Except as otherwise provided, no material will be accepted for return after 30 days from purchase. To return merchandise at any time, call Stenner at

800.683.2378 for a Returned Goods Authorization (RGA) number. A 15% re-stocking fee will be applied. Include a copy of your invoice or packing slip with your return.

Limited Warranty

Stenner Pump Company will for a period of one (1) year from the date of purchase (proof of purchase required) repair or replace – at our option – all defective parts. Stenner Pump Company is not responsible for any

removal or installation costs. Pump tube assemblies and rubber components are considered perishable and are not covered in this warranty. Pump tube will be replaced each time a pump is in for service, unless otherwise specified. The cost of the pump tube replacement will be the responsibility of the customer. Stenner Pump Company will incur shipping costs for warranty products shipped from our factory in Jacksonville, Florida. Any tampering with major components, chemical damage, faulty wiring, weather conditions, water damage, power surges, or products not used with reasonable care and maintained in accordance with the instructions will void the warranty. Stenner Pump Company limits its liability solely to the cost of the original product. We make no other warranty expressed or implied.

Disclaimer

The information contained in this manual is not intended for specific application purposes. Stenner Pump Company reserves the right to make changes to prices, products, and specifications at any time without prior notice.

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666

Safety Information

Warns about hazards that CAN cause

death, serious personal injury, or property damage if ignored.

ELECTRIC SHOCK HAZARD:

Pump supplied with grounding power cord and attached plug. To reduce risk of electrical shock, connect only to a properly grounded, grounding type receptacle.

AVERTISSEMENT

Cette pompe est équipée d’une fiche de mise à terre. Pour réduire le risque de choc électrique, s’assurer que la fiche est bien raccordée à une prise de courant avec une connexion de mise à terre.

DO NOT alter the power cord or plug end.

DO NOT use receptacle adapters.

DO NOT use pump with a damaged or altered power

cord or plug. Contact the factory or an authorized service facility for repair.

RISQUE DE CHOC ELECTRIQUE:

ELECTRIC SHOCK HAZARD

HAZARDOUS VOLTAGE:

DISCONNECT power cord before removing motor cover for

service.

Electrical service by trained personnel only.

EXPLOSION HAZARD:

This pump is not explosion proof. Do Not install or operate in an explosive environment.

RISK OF CHEMICAL EXPOSURE:

Potential for chemical burns, fire, explosion, personal injury, or property damage. To reduce risk of exposure, the use of proper personal protective equipment is mandatory.

RISK OF FIRE HAZARD:

Do Not install or operate on any flammable surface.

RISK OF CHEMICAL OVERDOSE:

To reduce risk, follow proper installation methods and recommendations. Check your local codes for additional guidelines.

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Safety Information continued

Warns about hazards that WILL or CAN

cause minor personal injury or property damage if ignored.

PLUMBING:

Chemical feed pump installation must always adhere to your local plumbing codes and requirements. Be sure installation does not constitute a cross connection. Check local plumbing codes for guidelines.

NOTICE: Indicates special instructions or general

mandatory action.

NOTICE: This metering pump is portable and designed

to be removable from the plumbing system without damage to the connections.

NOTICE: This metering pump and its components

have been tested for use with the following chemicals: Sodium Hypochlorite (10-15%), Muriatic Acid (20-22% Baume, 31.5% Hcl), and Soda Ash.

NOTE: Cette a pompe de dosage et ses composants ont

été testés pour utilisation avec les produits chimiques suivants; Hypochlorite de Sodium (solution de 10-15%); Acide Muriatique (20-22% Baume, 31.5% Hcl); Cendre de Soude.

This is the safety alert symbol. When displayed in this manual or on the equipment, look for one of the following signal words alerting you to the potential for personal injury or property damage.

PUMP SUITABLE FOR USE OUTDOORS when installed

with a Stenner Rain Roof Part No. MP90000.

Electrical installation should adhere to all national and local codes. Consult a licensed professional for assistance with proper electrical installation.

Removing power from pool/spa recirculation pump must also remove power from pump.

The use of an auxiliary safety device (not supplied), such as a flow switch or sensor, is recommended to prevent feed pump operation in the event of a recirculation pump failure or if flow is not sensed.

Point of chemical injection should be beyond all pumps, filters, and heaters.

PUMP INTENDED FOR INDOOR USE.

Cette pompe est prévue pour utilisation à l’intérieur.

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 5

Pump Identification

Identify your pump using the label on the box or the pump.

Box Label

85MHP5

02010503943

120

5/18.9

5/18.9 Ajustable

Adjustable

100/6.9

1/4" White

1/4" Blanco

85MJH1A1STAA

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Model

Serial Number

Voltage

Maximum Output per Day

Maximum Operating Pressure

Suction/Discharge Tubing

Item Number for Placing Order

Pump Identification continued

Pump Label

STENNER PUMP COMPANY

Agency Listings

(varies by model)

Model

Maximum Operating Pressure

Amp Draw

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 7

85MHP5

100 psi / 6.9 bar

1.7 amp

02010503943

85MJH1A1STAA

120VAC / 60Hz

5 GPD / 18.9 LPD

Item Number for Placing Order

Voltage Maximum Output per Day

Serial Number

Outputs 45 series

The dial ring for adjustable pumps is marked L-10; L=5%, 1-10 indicates

Approx. Outputs @ 60 Hz Approx. Outputs @ 50 Hz

Single Head Maximum Pump Tube gallons liters gallons liters ounces milliliters liters liters milliliters

Model Pressure Number per day per day per hour per hour per minute per minute per day per hour per minute

Adjustable

45MHP2* 100 psi/6.9 bar #1 0.2 to 3.0 0.8 to 11.4 0.01 to 0.13 0.03 to 0.48 0.02 to 0.27 0.56 to 7.92 0.6 to 9.1 0.03 to 0.38 0.31 to 6.32

45M1 25 psi/1.7 bar #1

Fixed Output

45MPHP2* 100 psi/6.9 bar #1 3.0 11.4 0.13 0.48 0.27 7.92 9.1 0.38 6.32

45MP1 25 psi/1.7 bar #1

Adjustable

45MHP10* 100 psi/6.9 bar #2 0.5 to 10.0 1.9 to 37.9 0.02 to 0.42 0.08 to 1.58 0.04 to 0.89 1.32 to 26.32 1.5 to 30.3 0.06 to 1.26 1.04 to 21.04

45M2 25 psi/1.7 bar #2

Fixed Output

45MPHP10* 100 psi/6.9 bar #2 10.0 37.9 0.42 1.58 0.89 26.32 30.3 1.26 21.04

45MP2 25 psi/1.7 bar #2

Adjustable

45MHP22* 100 psi/6.9 bar #7 1.1 to 22.0 4.2 to 83.3 0.05 to 0.92 0.18 to 3.47 0.10 to 1.96 2.92 to 57.85 3.3 to 66.6 0.14 to 2.78 2.29 to 46.25

45M3 25 psi/1.7 bar #3

Fixed Output

45MPHP22* 100 psi/6.9 bar #7 22.0 83.3 0.92 3.47 1.96 57.85 66.6 2.78 46.25

45MP3 25 psi/1.7 bar #3

Adjustable

45M4 25 psi/1.7 bar #4 1.7 to 35.0 6.4 to 132.5 0.07 to 1.46 0.27 to 5.52 0.15 to 3.11 4.44 to 92.01 5.1 to 106.0 0.21 to 4.42 3.54 to 73.61

Fixed Output

45MP4 25 psi/1.7 bar #4 35.0 132.5 1.46 5.52 3.11 92.01 106.0 4.42 73.61

Adjustable

45M5 25 psi/1.7 bar #5 2.5 to 50.0 9.5 to 189.3 0.10 to 2.08 0.40 to 7.89 0.22 to 4.44 6.60 to 131.46 7.6 to 151.4 0.32 to 6.31 5.28 to 105.14

Fixed Output

45MP5 25 psi/1.7 bar #5 50.0 189.3 2.08 7.89 4.44 131.43 151.4 6.31 105.14

*pump supplied with injection check valve for 26-100 psi applications

NOTICE: The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment.

Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs.

0.2 to 3.0 0.8 to 11.4 0.01 to 0.13 0.03 to 0.48 0.02 to 0.27 0.56 to 7.92 0.6 to 9.1 0.03 to 0.38 0.31 to 6.32

3.0 11.4 0.13 0.48 0.27 7.92 9.1 0.38 6.32

0.5 to 10.0 1.9 to 37.9 0.02 to 0.42 0.08 to 1.58 0.04 to 0.89 1.32 to 26.32 1.5 to 30.3 0.06 to 1.26 1.04 to 21.04

10.0 37.9 0.42 1.58 0.89 26.32 30.3 1.26 21.04

1.1 to 22.0 4.2 to 83.3 0.05 to 0.92 0.18 to 3.47 0.10 to 1.96 2.92 to 57.85 3.3 to 66.6 0.14 to 2.78 2.29 to 46.25

22.0 83.3 0.92 3.47 1.96 57.85 66.6 2.78 46.25

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10% increments of maximum output. (20:1 Turndown Ratio)

Outputs 85 series

The dial ring for adjustable pumps is marked L-10; L=5%, 1-10 indicates

Approx. Outputs @ 60 Hz Approx. Outputs @ 50 Hz

Single Head Maximum Pump Tube gallons liters gallons liters ounces milliliters liters liters milliliters

Model Pressure Number per day per day per hour per hour per minute per minute per day per hour per minute

Adjustable

85MHP5* 100 psi/6.9 bar #1 0.3 to 5.0 1.1 to 18.9 0.01 to 0.21 0.05 to 0.79 0.03 to 0.44 0.76 to 13.13 0.9 to 15.1 0.4 to 0.63 0.52 to 10.49

85M1 25 psi/1.7 bar #1

Fixed Output

85MPHP5* 100 psi/6.9 bar #1 5.0 18.9 0.21 0.79 0.44 13.13 15.1 0.63 10.49

85MP1 25 psi/1.7 bar #1

Adjustable

85MHP17* 100 psi/6.9 bar #2 0.8 to 17.0 3.0 to 64.4 0.03 to 0.71 0.13 to 2.68 0.07 to 1.51 2.08 to 44.65 2.4 to 51.5 0.10 to 2.15 1.67 to 35.76

85M2 25 psi/1.7 bar #2

Fixed Output

85MPHP17* 100 psi/6.9 bar #2 17.0 64.4 0.71 2.68 1.51 44.65 51.5 2.15 35.76

85MP2 25 psi/1.7 bar #2

Adjustable

85MHP40* 100 psi/6.9 bar #7 2.0 to 40.0 7.6 to 151.4 0.08 to 1.67 0.32 to 6.31 0.18 to 3.55 5.27 to 105.14 6.1 to 121.1 0.25 to 5.05 4.24 to 84.10

85M3 25 psi/1.7 bar #3

Fixed Output

85MPHP40* 100 psi/6.9 bar #7 40 151.4 1.67 6.31 3.55 105.14 121.1 5.05 84.10

85MP3 25 psi/1.7 bar #3

Adjustable

85M4 25 psi/1.7 bar #4 3.0 to 60.0 11.4 to 227.1 0.13 to 2.5 0.48 to 9.46 0.27 to 5.33 7.92 to 157.71 9.1 to 181.7 0.38 to 7.57 6.32 to 126.18

Fixed Output

85MP4 25 psi/1.7 bar #4 60.0 227.1 2.50 9.46 5.33 157.71 181.7 7.57 126.18

Adjustable

85M5 25 psi/1.7 bar #5 4.3 to 85.0 16.3 to 321.8 0.18 to 3.54 0.68 to 13.40 0.38 to 7.55 11.32 to 223.40 13.0 to 257.4 0.54 to 10.73 9.03 to 178.75

Fixed Output

85MP5 25 psi/1.7 bar #5 85.0 321.8 3.54 13.40 7.55 223.40 257.4 10.73 178.75

*pump supplied with injection check valve for 26-100 psi applications

NOTICE: The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment.

Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs.

0.3 to 5.0 1.1 to 18.9 0.01 to 0.21 0.05 to 0.79 0.03 to 0.44 0.76 to 13.13 0.9 to 15.1 0.4 to 0.63 0.52 to 10.49

5.0 18.9 0.21 0.79 0.44 13.13 15.1 0.63 10.49

0.8 to 17.0 3.0 to 64.4 0.03 to 0.71 0.13 to 2.68 0.07 to 1.51 2.08 to 44.65 2.4 to 51.5 0.10 to 2.15 1.67 to 35.76

17.0 64.4 0.71 2.68 1.51 44.65 51.5 2.15 35.76

2.0 to 40.0 7.6 to 151.4 0.08 to 1.67 0.32 to 6.31 0.18 to 3.55 5.27 to 105.14 6.1 to 121.1 0.25 to 5.05 4.24 to 84.10

40 151.4 1.67 6.31 3.55 105.14 121.1 5.05 84.10

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 9

10% increments of maximum output. (20:1 Turndown Ratio)

Outputs 100 series

The dial ring for adjustable pumps is marked L-10; L=5%, 1-10 indicates

Approx. Outputs @ 60 Hz Approx. Outputs @ 50 Hz

Double Head Maximum Pump Tube gallons liters gallons liters ounces milliliters liters liters milliliters

Model Pressure Number per day per day per hour per hour per minute per minute per day per hour per minute

Adjustable

100DMHP5* 100 psi/6.9 bar #1 0.3 to 6.0 1.1 to 22.7 0.01 to 0.25 0.05 to 0.95 0.03 to 0.53 0.76 to 15.76 0.9 to 18.2 0.04 to 0.76 0.61 to 12.64

100DM1 25 psi/1.7 bar #1

Fixed Output

100DMPHP5* 100 psi/6.9 bar #1 6.0 22.7 0.25 0.95 0.53 15.76 18.2 0.76 12.64

100DMP1 25 psi/1.7 bar #1

Adjustable

100DMHP20* 100 psi/6.9 bar #2 1.0 to 20.0 3.8 to 75.7 0.04 to 0.83 0.16 to 3.15 0.09 to 1.78 2.64 to 52.57 3.0 to 60.6 0.13 to 2.53 2.11 to 42.06

100DM2 25 psi/1.7 bar #2

Fixed Output

100DMPHP20* 100 psi/6.9 bar #2 20.0 75.7 0.83 3.15 1.78 52.57 60.6 2.53 42.06

100DMP2 25 psi/1.7 bar #2

Adjustable

100DM3 25 psi/1.7 bar #3 2.2 to 44.0 8.3 to 166.5 0.09 to 1.83 0.35 to 6.94 0.19 to 3.91 5.76 to 115.63 6.6 to 133.2 0.28 to 5.55 4.58 to 92.50

Fixed Output

100DMP3 25 psi/1.7 bar #3 44.0 166.5 1.83 6.94 3.91 115.63 133.2 5.55 92.50

Adjustable

100DM4 25 psi/1.7 bar #4 3.5 to 70.0 13.2 to 265.0 0.15 to 2.92 0.55 to 11.04 0.31 to 6.22 9.17 to 184.03 10.6 to 212.0 0.44 to 8.83 7.36 to 147.22

Fixed Output

100DMP4 25 psi/1.7 bar #4 70.0 265.0 2.92 11.04 6.22 184.03 212.0 8.83 147.22

Adjustable

100DM5 25 psi/1.7 bar #5 5.0 to 100.0

Fixed Output

100DMP5 25 psi/1.7 bar #5 100.0 378.5 4.17 15.77 8.88 262.88 302.8 12.61 210.28

*pump supplied with injection check valve for 26-100 psi applications

NOTICE: The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment.

Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs.

0.3 to 6.0 1.1 to 22.7 0.01 to 0.25 0.05 to 0.95 0.03 to 0.53 0.76 to 15.76 0.9 to 18.2 0.04 to 0.76 0.61 to 12.64

6.0 22.7 0.25 0.95 0.53 15.76 18.2 0.76 12.64

1.0 to 20.0 3.8 to 75.7 0.04 to 0.83 0.16 to 3.15 0.09 to 1.78 2.64 to 52.57 3.0 to 60.6 0.13 to 2.53 2.11 to 42.06

20.0 75.7 0.83 3.15 1.78 52.57 60.6 2.53 42.06

18.9 to 378.5 0.21 to 4.17 0.79 to 15.77 0.44 to 8.88 13.13 to 262.88 15.1 to 302.8 0.63 to 12.61 10.49 to 210.28

10% increments of maximum output. (20:1 Turndown Ratio)

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Outputs 170 series

The dial ring for adjustable pumps is marked L-10; L=5%, 1-10 indicates

Approx. Outputs @ 60 Hz Approx. Outputs @ 50 Hz

Double Head Maximum Pump Tube gallons liters gallons liters ounces milliliters liters liters milliliters

Model Pressure Number per day per day per hour per hour per minute per minute per day per hour per minute

Adjustable

170DMHP9* 100 psi/6.9 bar #1 0.5 to 10.0 1.9 to 37.9 0.02 to 0.42 0.08 to 1.58 0.04 to 0.89 1.32 to 26.32 1.5 to 30.3 0.06 to 1.26 1.04 to 21.04

170DM1 25 psi/1.7 bar #1

Fixed Output

170DMPHP9* 100 psi/6.9 bar #1 10.0 37.9 0.42 1.58 0.89 26.32 30.3 1.26 21.04

170DMP1 25 psi/1.7 bar #1

Adjustable

170DMHP34* 100 psi/6.9 bar #2 1.7 to 34.0 6.4 to 128.7 0.07 to 1.42 0.27 to 5.36 0.15 to 3.02 4.44 to 89.38 5.1 to 103.0 0.21 to 4.29 3.54 to 71.55

170DM2 25 psi/1.7 bar #2

Fixed Output

170DMPHP34* 100 psi/6.9 bar #2 34.0 128.7 1.42 5.36 3.02 89.38 103.0 4.29 71.55

170DMP2 25 psi/1.7 bar #2

Adjustable

170DM3 25 psi/1.7 bar #3 4.0 to 80.0 15.1 to 302.8 0.17 to 3.33 0.63 to 12.62 0.35 to 7.11 10.49 to 210.28 12.1 to 242.2 0.50 to 10.09 8.40 to 168.22

Fixed Output

170DMP3 25 psi/1.7 bar #3 80.0 302.8 3.33 12.62 7.11 210.28 242.2 10.09 168.22

Adjustable

170DM4 25 psi/1.7 bar #4 6.0 to 120.0

Fixed Output

170DMP4 25 psi/1.7 bar #4 120.0 454.2 5.00 18.93 10.66 315.42 363.4 15.14 252.36

Adjustable

170DM5 25 psi/1.7 bar #5 8.5 to 170.0 32.2 to 643.5 0.35 to 7.08 1.34 to 26.8 0.76 to 15.10 22.36 to 446.88 25.7 to 514.8 1.07 to 21.45 17.92 to 357.50

Fixed Output

170DMP5 25 psi/1.7 bar #5 170.0 643.6 7.08 26.8 15.10 446.88 514.8 21.45 357.50

*pump supplied with injection check valve for 26-100 psi applications

NOTICE: The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment.

Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs.

0.5 to 10.0 1.9 to 37.9 0.02 to 0.42 0.08 to 1.58 0.04 to 0.89 1.32 to 26.32 1.5 to 30.3 0.06 to 1.26 1.04 to 21.04

10.0 37.9

1.7 to 34.0 6.4 to 128.7 0.07 to 1.42 0.27 to 5.36 0.15 to 3.02 4.44 to 89.38 5.1 to 103.0 0.21 to 4.29 3.54 to 71.55

34.0 128.7 1.42 5.36 3.02 89.38 103.0 4.29 71.55

22.7 to 454.2 0.25 to 5.00 0.95 to 18.93 0.53 to 10.66 15.76 to 315.42 18.2 to 363.4 0.76 to 15.14 12.64 to 252.36

0.42 1.58 0.89 26.32 30.3 1.26 21.04

10% increments of maximum output. (20:1 Turndown Ratio)

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 11

Outputs 100 MDC series

Determining Output for Dual Head Dual Control Models

• The dial ring for adjustable pumps is marked L-10; L=5%, 1-10 indicates 10% increments of maximum output.

• The turndown ratio is 20:1.

• On the MDC models, the outer pump head operates on a percentage of the inner head (closest to the motor).

• Setting #10 on both pump heads will deliver the pump’s maximum output and is the only time each pump head will output the same amount.

Example Using 100MDC5

• Decide on the desired output for the inner head.

• Note the setting on the dial ring that represents the desired output.

For example setting #4 = 40% of max output In the 100MDC5 model, setting #4 = 20 GPD

• Repeat the above steps to calculate the output of the outer head.

Using setting #3 in this example, #3 = 30% of the inside head output 20 GPD x 30% = 6 GPD

In this example using pump model 100MDC5, the output for the inside head would be 20 GPD and 6 GPD for the outside head.

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Outputs 100 MDC series

The dial ring for adjustable pumps is marked L-10; L=5%, 1-10 indicates

10% increments of maximum output. (20:1 Turndown Ratio)

Outputs for Inner Pump Head Only

Approx. Outputs @ 60 Hz Approx. Outputs @ 50 Hz

Dual Head Maximum Pump Tube gallons liters gallons liters ounces milliliters liters liters milliliters

Dual Control Pressure Number per day per day per hour per hour per minute per minute per day per hour per minute

Model

Adjustable

100MDCHP5* 100 psi/6.9 bar #1 0.2 to 3.0 0.8 to 11.4 0.01 to 0.13 0.03 to 0.48 0.02 to 0.27 0.56 to 7.92 0.6 to 9.1 0.03 to 0.38 0.42 to 6.32

100MDC1 25 psi/1.7 bar #1

100MDCHP20* 100 psi/6.9 bar #2 0.5 to 10.0 1.9 to 37.9 0.02 to 0.42 0.08 to 1.58 0.04 to 0.89 1.32 to 26.32 1.5 to 30.3 0.06 to 1.26 1.04 to 21.04

100MDC2 25 psi/1.7 bar #2

100MDC3 25 psi/1.7 bar #3 1.1 to 22.0 4.2 to 83.3 0.05 to 0.92 0.18 to 3.47 0.10 to 1.96 2.92 to 57.85 3.3 to 66.6 0.14 to 2.78 2.29 to 46.25

100MDC4 25 psi/1.7 bar #4 1.7 to 35.0 6.4 to 132.5 0.07 to 1.46 0.27 to 5.52 0.15 to 3.11 4.44 to 92.01 5.1 to 106.0 0.21 to 4.42 3.54 to 73.61

100MDC5 25 psi/1.7 bar #5 2.5 to 50.0 9.5 to 189.3 0.10 to 2.08 0.40 to 7.89 0.22 to 4.44 6.60 to 131.46 7.6 to 151.4 0.32 to 6.31 5.28 to 105.14

*pump supplied with injection check valve for 26-100 psi applications

NOTICE: The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment.

Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs.

0.2 to 3.0 0.8 to 11.4 0.01 to 0.13 0.03 to 0.48 0.02 to 0.27 0.56 to 7.92 0.6 to 9.1 0.03 to 0.38 0.42 to 6.32

0.5 to 10.0 1.9 to 37.9 0.02 to 0.42 0.08 to 1.58 0.04 to 0.89 1.32 to 26.32 1.5 to 30.3 0.06 to 1.26 1.04 to 21.04

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 13

Outputs 170 MDC series

Determining Output for Dual Head Dual Control Models

• The dial ring for adjustable pumps is marked L-10; L=5%, 1-10 indicates 10% increments of maximum output.

• The turndown ratio is 20:1.

• On the MDC models, the outer pump head operates on a percentage of the inner head (closest to the motor).

• Setting #10 on both pump heads will deliver the pump’s maximum output and is the only time each pump head will output the same amount.

Example Using 170MDCHP34

• Decide on the desired output for the inner head.

• Note the setting on the dial ring that represents the desired output.

For example setting #8 = 80% of max output In the 170MDCHP34 model, setting #8 = 13.6 GPD

• Repeat the above steps to calculate the output of the outer head.

Using setting #6 in this example, #6 = 60% of the inner head output

13.6 GPD x 60% = 8.5 GPD

In this example using pump model 170MDCHP34, the output for the inner head would be 13.6 GPD and

8.5 GPD for the outer head.

www.stenner.com14

Outputs 170 MDC series

The dial ring for adjustable pumps is marked L-10; L=5%, 1-10 indicates

10% increments of maximum output. (20:1 Turndown Ratio)

Outputs for Inner Pump Head Only

Approx. Outputs @ 60 Hz Approx. Outputs @ 50 Hz

Dual Head Maximum Pump Tube gallons liters gallons liters ounces milliliters liters liters milliliters

Dual Control Pressure Number per day per day per hour per hour per minute per minute per day per hour per minute

Model

Adjustable

170MDCHP9* 100 psi/6.9 bar #1 0.3 to 5.0 1.1 to 18.9 0.01 to 0.21 0.05 to 0.79 0.03 to 0.44 0.76 to 13.13 0.9 to 15.1 0.4 to 0.63 0.63 to 10.49

170MDC1 25 psi/1.7 bar #1

170MDCHP34* 100 psi/6.9 bar #2 0.8 to 17.0 3.0 to 64.4 0.03 to 0.71 0.13 to 2.68 0.07 to 1.51 2.08 to 44.65 2.4 to 51.5 0.10 to 2.15 1.67 to 35.76

170MDC2 25 psi/1.7 bar #2

170MDC3 25 psi/1.7 bar #3 2.0 to 40.0 7.6 to 151.4 0.08 to 1.67 0.32 to 6.31 0.18 to 3.55 5.27 to 105.14 6.1 to 121.1 0.25 to 5.05 4.24 to 84.10

170MDC4 25 psi/1.7 bar #4 3.0 to 60.0 11.4 to 227.1 0.13 to 2.5 0.48 to 9.46 0.27 to 5.33 7.92 to 157.71 9.1 to 181.7 0.38 to 7.57 6.32 to 126.18

170MDC5 25 psi/1.7 bar #5 4.3 to 85.0 16.3 to 321.8 0.18 to 3.54 0.68 to 13.40 0.38 to 7.55 11.32 to 223.40 13.0 to 257.4 0.54 to 10.73 9.03 to 178.75

*pump supplied with injection check valve for 26-100 psi applications

NOTICE: The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water under a controlled testing environment.

Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs.

0.3 to 5.0 1.1 to 18.9 0.01 to 0.21 0.05 to 0.79 0.03 to 0.44 0.76 to 13.13 0.9 to 15.1 0.4 to 0.63 0.63 to 10.49

0.8 to 17.0 3.0 to 64.4 0.03 to 0.71 0.13 to 2.68 0.07 to 1.51 2.08 to 44.65 2.4 to 51.5 0.10 to 2.15 1.67 to 35.76

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 15

Materials of Construction

All Housings* . . . . . . . . . . . . . . . . . Lexan®Polycarbonate Plastic

Peristaltic Tube** . . . . . . . . . . . . . . Santoprene®FDA Approved

Check Valve Duckbill

Peristaltic Tube

Check Valve Duckbill††. . . . . . . . . . Pellathane

Suction/Discharge Tubing . . . . . . . . LDPE Polyethylene-NSF/FDA Approved

Ferrules (1/4" & 6mm)

Tube Fittings . . . . . . . . . . . . . . . . . Type 1 Rigid PVC-NSF Listed

Connecting Nuts Check Valve Fittings Weighted Suction Line Strainer

All Fasteners . . . . . . . . . . . . . . . . . Stainless Steel

†

. . . . . . . . . . . . . . . Tygothane®FDA Approved

*Lexan®is a registered trademark of General Electric. Consult General Electric for chemical resistance of Lexan

**Santoprene Elastomer System, Akron, OH.

is a registered trademark of Advanced

†

Tygothane®is a registered trademark of Saint-Gobain

Performance Plastics, Pittsburgh, PA.

††

Pellathane®is a registered trademark of The Dow

Company, Midland, MI.

www.stenner.com16

Accessory Checklist – pre-installation

25 psi unit includes:

(3) Connecting Nuts (1/4" or 3/8")

(3) Ferrules w/1/4" & 6mm or

(2) Ferrules w/3/8"

(1) Injection Fitting

(1) Weighted Suction Line Strainer 1/4", 3/8" or 6mm

(1) 20' Roll of Suction & Discharge Tubing

1/4" or 3/8" white or UV black

6mm (Europe) white

(1) Spare Pump Tube

(1) Mounting Bracket

(1) Installation Manual

100 psi unit includes:

(3) Connecting Nuts (1/4" or 3/8")

(3) Ferrules w/1/4" & 6mm or

(2) Ferrules w/3/8"

(1) Injection Check Valve

(1) Weighted Suction Line Strainer 1/4", 3/8" or 6mm

(1) 20' Roll of Suction & Discharge Tubing

1/4" or 3/8" white or UV black

6mm (Europe) white

(1) Spare Pump Tube

(1) Mounting Bracket

(1) Installation Manual

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 17

Installation – additional safety instructions

NOTICE: Indicates special instructions or general mandatory action.

Read all safety hazards before installing or servicing the pump. The pump is designed for installation and service by properly trained personnel.

Use all required personal protective equipment when working on or near a chemical metering pump.

Install the pump so that it is in compliance with all national and local plumbing and electrical codes.

www.stenner.com18

Use the proper product to treat potable water systems, use only chemicals listed or approved for use.

Install the pump to work in conjunction with pool, spa, well pump, or system controls.

Installation continued – mount pump

MOUNT PUMP

Select a dry location (to avoid water intrusion and pump damage) above the solution tank. Best recommended location is above the solution tank in a vertical position with the pump head pointed downward and the spill recovery (see next page) in place to reduce the risk and severity of damage.

To prevent pump damage in the event of a pump tube leak, never mount the pump vertically with the pump head up.

To avoid chemical damage from fumes, do not mount pump directly over an open solution tank. Keep tank covered.

Avoid flooded suction or pump mounted lower than the solution container. Draw solution from the top of the tank. If pump is installed with a flooded suction, a shut-off valve or other device must be provided to stop flow to pump during service.

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 19

1. Use the mounting bracket as a template to drill pilot holes in mounting location.

2. Secure bracket with fasteners or wall anchors. Slide pump into bracket.

Provide 8" clearance to allow pump

orientation to be reversed during tube replacement. Do not allow water intrusion into the motor or corrosion and damage will occur.

To prevent motor damage, verify with a

volt meter that the receptacle voltage corresponds with the pump voltage.

3. Plug cord into receptacle and turn the

motor power switch on. If the pump is adjustable, turn the dial ring to 10.

4. Activate the pump by the pump control (flow switch, pressure switch, etc.) and verify rotation of the roller assembly within the clear pump head. Turn pump switch off.

Rain roof (optional) slips onto wall bracket

Wall bracket

Pump head

Installation continued – additional instructions for CE pumps

Additional

Installation

Instructions

1. All Class II Pumps located

in Zone 1 of swimming pool areas require locating where flooding cannot occur.

2. This pump is intended to

be installed as “fixed” as opposed to portable.

3. The Rain Roof must be

installed and “vertical orientation” mounting of entire unit observed.

4. After installation, the

power supply plug must be accessible during use.

5. This unit must be

scrapped if the supply cord is damaged.

6. Observe and comply with

all National Wiring Standards.

Zustazliche

Installierungsanweisung

1. Pumpen die sich in Zone 1

vom Schwimmbecken befinden sollen sind so einzurichten daß Ueberschwemmungen nicht vorkommen werden.

2. Diese Pumpe ist als fest

montierte Ausrustung bedacht und soll nicht umstellbar gebraucht werden.

3. Der Regendach muss

installiert werden. Eine vertikale Asrichtung der Montage muß erzielt werden.

gung muss

omversor

4. Die Str

nach der Installierung noch zuganglich sein.

5. Bei beschadigter

Verkabelung ist dieses Gerat nicht mehr zu gebrauchen.

6. Staatliche

Vernetzungsvorchriften mussen eingehalten werden.

Instructions

Supplémentaires

d’Installtion

1. Toutes les pompes

installées dans la Zone 1 du périmètre de la piscine doivent être situées de manière à ne pas pouvoir être inondées.

2. Cette pompe est prévue

pour installation fixe et non pas portative.

3. L’abri anti-pluie doit être

installé et l’orientation verticale doit toujours être observée.

4. Après l’installation, la

prise électrique doit rester accessible pendant l’utilisation.

5. Cette unité doit être mise

au rebut si le cordon électrique est endommagé.

6. Observez et adhérez à

toutes les Normes Nationales pour Installations Electriques.

Instucciones

Adicionales Para

instalación

1. Todas las bombas Clase II

situadas en la Zona 1 de las áreas de la piscina requieren colocarse donde no puedan ser inundadas.

2. Esta bomba es para ser

instalada “fija” en vez de portátil.

3. Es necesario instalar el

techo de lluvia, y montar la unidad entera siguiendo una orintación vertical.

4. Depués de la instalación

el enchufe suministrador de energia debe estar accesible durante el uso.

5. Se deberá desechar la

unidad si el cordón de abastecimiento se deteriora.

6. Observe y cumpla con

todas las Reglas Nacionales para Instalaciones Eléctricas.

Istruzioni

Supplementari Per

L’ installazione

1. Tutte le pompe Classe II

localizzate nella Zona 1 della superficie circostante la piscina devono essere collocate dove gli allagamenti no possono accadere.

2. Questa pompa, é inteso,

deve essere installata come ‘fissa’ e non come portatile.

3. La tettoia deve essere

installata e il montaggio ‘orientazione verticale’ dell’intera unitá deve essere osservato.

4. Dopo l’installazione, la

spina deve essere accessibile durante l’uso.

5. Questa unitá deve essere

gettata via se il filo elettrico é danneggiato.

6. Osservare e aderire a

tutte le Norme Nazionali Sugli Impianti Elettrici.

www.stenner.com20

Installation Diagram

Rain roof slips onto

slots in the wall

mounting bracket.

(No tools necessary)

On/Off Switch (Under roof – not visible this view)

Wall Mounting

Bracket (Requires

2 screws)

Disassembled

View

(Suction)

OUT

(Discharge)

Always use rain roof for

outdoor use

if metering pump is

subject to washdowns.

Grounded Power

Outlet (GFIC

recommended)

Shut-Off

Valve

Duckbill

Disassembled

View

Injection

Check Valve

26-100 psi

Injection

Fitting

0-25 psi

Solution

Tank

Injection

Check

Valve

Injection

Tube

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 21

Installation continued – spill recovery

SPILL RECOVERY

In case of tube rupture, chemical drains back into solution tank, preventing spillage onto ground/floor and stops chemical from collecting in tube housing.

Spill recovery tube

drains solution

back to tank.

Partial hole is punched through with a #2 Phillips head screwdriver.

1/4" plastic spill recovery tube is inserted in hole. Use section of suction/dischar

ge tubing.

Spill

Recovery

Tube

Strainer

w/weight

www.stenner.com22

Installation continued – suction line

INSTALL SUCTION LINE

1. Uncoil the suction line and cut a section

to assure that the end will be 2-3" above the bottom of the solution tank. Use the outside of the solution tank as a guide to cut to proper length.

Allow sufficient slack to avoid kinks and stress cracks. Always make a clean square cut to assure that the suction line is burr free. Normal maintenance requires trimming.

Suction lines that extend to the bottom of the tank can result in debris pickup leading to clogged injectors and possible tube failure.

2. Slide the suction line through the

connecting nut and ferrule and fully insert the line into the bottom pump tube fitting as indicated by the “IN” on the tube housing cover.

3. Finger tighten nut to the threaded tube fitting while holding the tube fitting.

Over tightening the ferrule and nut with a wrench may result in damaged fittings, crushed ferrules, and air pickup.

Do not use thread sealant tape on pump tube connections or tools to tighten connections.

More on next page…

DO NOT use Teflon tape on pump tube threads.

Trimming Check Valves

DO NOT use pliers.

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 25

Installation continued – discharge line

Typical Point of Injection

Shut-Off Valve

1/4'' or 1/2''

Injection Check Valve

FNPT Reduction Bushing

HAZARDOUS PRESSURE:

Shut off water or circulation system and bleed off any system pressure.

The injection point and fitting require periodic maintenance to clean any deposits or buildup. To allow quick access to the point of injection, Stenner recommends the installation of shut-off valves.

26-100 psi models:

• Prior to making tubing connection, test check valve and NPT threads for leaks by pressurizing system.

• Tighten an additional 1/4 turn if necessary. Make final tube connection as instructed in Install Suction Line instructions.

0-25 psi models:

Low-pressure models do not have a check valve and check valve body. Insert the tubing 3/4" to 1" into the injection fitting and make tubing connection as instructed in Install Suction Line instructions.

5. Turn pump switch on and observe chemical flow as actuated by system.

6. After a suitable amount of dosing time, perform tests for required chemical levels. If necessary, fine-tune dosing levels by rotating dial ring (adjustable pumps only).

www.stenner.com26

Troubleshooting – motor

PROBLEM POSSIBLE CAUSE SOLUTION

Motor HAZARDOUS VOLTAGE:

DISCONNECT power cord before removing motor cover for service. Electrical service should be by trained personnel only.

Noise is excessively loud. Ball bearings are worn. Replace rotor assembly.

Lubrication is insufficient. Grease gears and gear posts.

Gears or gear posts are worn. Inspect/replace gears and gear posts.

Motor does not work; fan is not turning. Electrical supply is faulty. Check supply voltage circuit.

Rotor bound to coil. Check bearing brackets for cracks and replace if necessary.

Motor coil is damaged. Replace motor coil.

Motor bearings are worn or damaged. Replace rotor assembly.

Power cord is damaged. Inspect/replace power cord.

Rotor rusted to coil. Clean off coil and rotor or replace as needed.

Wire connections are faulty. Inspect/repair electrical connections.

Fan is obstructed. Remove obstruction.

Motor runs; fan turns; output shaft does not. Check all gears. Replace gears as needed.

Motor overheats and shuts off and on. Voltage is incorrect. Check that voltage and frequency match data label.

Ambient temperature is high. Install pump in an area not to exceed a maximum of 125˚ F.

Coil is damaged/malfunctioning. Replace motor coil.

Phenolic gear is stripping. Water intrusion. Use rain roof.

Cracked bearing bracket. Replace bearing bracket.

Gear posts worn. Replace gear posts.

Rusted helical gear at end of rotor. Buff off rotor or replace rotor.

Worn gear case cover. Replace gear case cover.

Insufficient lubrication. Lubricate with AquaShield

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 27

Troubleshooting continued – feed rate control

PROBLEM POSSIBLE CAUSE SOLUTION

Feed Rate Control

Adjustment ring will not turn. Variable cam has seized. Grease variable cam and cam slot.

Adjustment ring has seized. Clean and lubricate ring.

Adjustment ring turns, output doesn’t change. Variable cam has disengaged from ring. Re-insert 90˚ end into ring.

Variable cam is broken. Replace variable cam.

Pump head is not rotating. Index plate is worn. Turn over or replace index plate.

Problem with the gear motor. Refer to Motor Section.

Pump head roller assembly is stripped. Replace roller assembly.

Index pin holder backed out of spider assembly. Tighten holder into spider assembly.

Index pin is broken. Replace index pin and lifter assembly.

Pump head rotates continuously. Variable cam is installed incorrectly. Replace or re-insert variable cam.

Indexing is erratic. Index plate is worn. Turn over or replace index plate.

Variable cam is worn. Replace variable cam.

Lifter is worn. Replace index pin and lifter assembly.

www.stenner.com28

Troubleshooting continued – pump head

PROBLEM POSSIBLE CAUSE SOLUTION

Pump Head

Components are cracking. Chemical attack. Check chemical compatibility.

Visible fluid in pump head. Pump tube rupture/leak. Replace pump tube and ferrules and center tube.

No pump output; pump head rotates. Depleted solution tank. Replenish solution.

Pump suction line weight is above solution. Maintain suction line 2-3" off bottom of tank.

Suction line leak. Inspect or replace suction line.

Ferrules installed incorrectly or damaged. Replace compression ferrules.

Injection point is clogged. Inspect and clean injection point.

Clogged suction/discharge tubing and/or injection check valve. Clean and/or replace as necessary.

Life of pump tube is exhausted. Replace pump tube.

Low pump output; pump head rotates. Pump tube is worn. Replace pump tube.

Rollers missing or cracked. Install new rollers or roller assembly.

Injection point is restricted. Inspect and clean injection point.

High system back pressure. Check tube psi rating against system pressure; replace accordingly.

No pump output; Roller assembly is stripped. Replace roller assembly.

pump head not rotating. Feed Rate Control problem. Refer to Feed Rate Control section.

Motor problem. Refer to Motor section.

Pump output is high. Incorrect tube size. Replace tube with correct size.

Roller assembly is broken. Replace roller assembly.

Malfunctioning Feed Rate Control. Refer to Feed Rate Control section.

Incorrect model of motor. Replace with proper motor.

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 29

Troubleshooting continued – pump tube

PROBLEM POSSIBLE CAUSE SOLUTION

Pump Tube NOTICE: A leaking pump tube damages the metering pump. Inspect pump frequently for leakage

Tube is leaking. Pump tube has ruptured. Replace pump tube at routine intervals.

Tube life is shortened. Chemical attack. Check chemical compatibility.

and wear. Refer to Tube Replacement section for additional safety precautions and instructions.

Calcium or mineral deposit. Clean injection fitting, replace pump tube.

Excessive back pressure. Check tube psi rating against system pressure;

Tube is twisted. Replace tube according to instructions.

Tube is not centered. Replace tube and center it.

Mineral deposit at injection point. Remove deposit and replace pump tube.

Sediment blockage at check valve. Maintain suction line 2-3" above bottom of tank.

Degraded check valve duckbill. Replace check valve duckbill at every tube change.

Duckbill in wrong orientation. Reverse duckbill orientation.

Tube was manually stretched to lock See tube replacement instructions. Allow roller into discharge side slot. assembly to stretch tube into place.

Seized rollers caused abrasion on tube. Clean roller assembly or replace.

www.stenner.com30

replace accordingly.

Use a suction line strainer.

Tube Replacement – safety information

RISK OF CHEMICAL EXPOSURE:

To reduce risk of exposure, check the pump tube regularly for leakage. At the first sign of leakage, replace the pump tube.

To reduce risk of exposure, the use of proper personal protective equipment is mandatory when working on or near chemical metering pumps.

To reduce risk of exposure, and also prior to service, shipping, or storage, pump generous amounts of water or a compatible buffer solution to remove chemical from pump.

Consult chemical manufacturer and MSDS sheet for additional information and precautions for the chemical in use.

Personnel should be skilled and trained in the proper safety and handling of the chemicals in use.

PINCH POINT HAZARD:

Use extreme caution when replacing pump tube. Be careful of your fingers and fingers near rollers.

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 31

DO NOT place

HAZARDOUS PRESSURE/CHEMICAL EXPOSURE:

Use caution and bleed off all resident system pressure prior to attempting service or installation.

Use caution when disconnecting discharge tubing from pump. Discharge may be under pressure. Tubing may contain chemical.

NOTICE: Indicates special instructions or general

mandatory action.

NOTICE: DO NOT apply grease, oil, or lubricants to the

pump tube or housing.

NOTICE: Prior to pump tube replacement, inspect the entire

pump head for cracks or damaged components. Ensure rollers turn freely.

NOTICE: Rinse off chemical r

debris from pump head components prior to tube replacement. Apply Stenner grease to main shaft and tube housing cover bushing during tube replacement.

esidual and clean all chemical and

NOTICE: DO NOT pull excessively on pump tube. Avoid

kinks or damage during tube installation.

NOTICE: Inspect the suction/discharge tubing, injection point

(into pipe), and injection check valve duckbill for blockages after any tube rupture. Clear or replace as required.

Tube Replacement continued – preparation

1. Follow all safety precautions prior to tube replacement.

2. Prior to service, pump water or a compatible buffer solution through the pump and suction/discharge line to remove chemical and avoid contact.

3. Turn pump off.

4. Disconnect the suction and discharge connections

from pump head.

5. Plug power cord into constantly energized, properly grounded receptacle for service.

www.stenner.com32

Tube Replacement continued – remove old tube

REMOVE OLD TUBE

1. Remove and set aside cover and screws.

2. Set feed rate dial on the low setting

until finished.

3. Turn pump on and let it run until one of three roller assembly slots lines up with the tube fitting on the suction side.

Illustration A

4. Turn pump off.

5. Lift tube fitting out of housing slot and

pull it toward center of roller assembly.

Illustration B

6. Turn pump on and allow roller assembly to jog while guiding tube, with tension, up and out of housing.

7. Turn pump off. Remove and discard pump tube.

Illustration C

8. Remove roller assembly, shaft, and housing.

9. Use non-citrus all-purpose cleaner to clean chemical residue from pump head housing, roller, and cover.

10. Check housing for cracks. Replace if cracked.

11. Ensure rollers spin freely. Illustration D

12. Replace roller assembly if: seized, excessive

side play from bore wear, or if rollers are visibly worn.

13. Reinstall clean tube housing.

14. Grease shaft tip and install.

15. Install roller assembly.

Pull Out

Check Rollers

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 33

Tube Replacement continued – install new tube

IMPORTANT! Do not lubricate pump tube or roller assembly.

Tube

Housing

Slot

Roller Assembly Slot

Guide

Turn the pump on, walk tube in.

Guide

Tube

Housing

NOTE: Cover screws are self-tapping and must be

backed in to locate original thread before securing. If a screw boss is stripped, use alternate bosses and position opposite from each other. Never secure the cover plate with more than 2 screws.

Slot

Roller Assembly Slot

INSTALL NEW TUBE

1. By manually rotating the roller assembly

counter clockwise, align one of three roller assembly slots with the suction side housing slot.

2. Place tube fitting into suction side slot of the housing and the roller assembly slot.

Illustration E

3. With pump setting on low, hold tube fitting and jog roller assembly by turning pump on.

IMPORTANT! Avoid rotating wrist, which can result in a twisted tube that will not center. Do not force tube and be careful of your fingers.

4. Guide tube, with slight tension (toward the center) to prevent pinching between housing and roller assembly.

Illustration F

5. When tube reaches the top housing slot, turn pump off.

6. Turn dial ring to setting 10, hold tube fitting firmly, and turn pump on.

NOTE: A used tube will have stretched approximately 3/4" and the new tube will appear to be stiff and short. Follow directions to allow rollers to stretch tube into place.

7. Allow rollers to stretch tube into place while guiding tube into slot.

Illustration G

8. Turn pump off.

9. Apply a small amount of grease

(AquaShield

) to cover bushing ONLY and replace cover and two screws, leaving front screw in-between the fittings loose.

www.stenner.com34

Tube Replacement continued – center new tube

CENTER NEW TUBE

1. To center pump tube on rollers, set feed

rate dial to setting 10. Turn pump on.

Illustration H

2. Turn the tube fitting on the suction side not more than 1/8 of a turn in the direction tube must move.

TUBE CHANGE FOR FIXED OUTPUT PUMP

1. To install a new tube in a fixed output

pump, follow the instructions above and utilize the on/off switch to jog the roller assembly in the absence of the feed rate control.

Illustration I

3. Do not let go of fitting until tube rides approximately in center of rollers.

4. Turn pump off, let go of fitting, and tighten cover screws. Cover is not on securely if there is a gap between screw boss and cover.

1/8

Tur n

Leave this

screw loose.

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 35

Motor – exploded view

Rain Roof

Toggle Switch

Motor Cover with cord

Coil Screw “G” w/Lock Washer

On-Off Switch Plate

Switch Boot

Motor Base

Power Cord

Strain Relief Bushing

Mounting Bracket

Rotor Assembly with Bearings, Brackets, Tolerance Rings & Fan

Coil

www.stenner.com36

Gear Case

Gear Post

Thrust Washer

Phenolic Gear

Metal Reduction Gear

Phenolic Gear Spacer

Motor Shaft

Gear Case Cover

Pressure Spring

(adjustable models only)

Cover Screw “B”

Motor continued – subassemblies

MOTORS

DESCRIPTION PART NUMBER UM PART NUMBER UM

Motor 60Hz (adjustable output 45 & 100 series) (120v) PM6041D EA (220v) PM6042D EA

Motor 60Hz (adjustable output 85 & 170 series) (120v) PM6081D EA (220v) PM6082D EA

Motor 60Hz (fixed output 45MP series only) (120v) ME6041D EA (220v) ME6042D EA

Motor 60Hz (fixed output 85MP series only) (120v) ME6081D EA (220v) ME6082D EA

Motor 60Hz (fixed output 100DMP series only) (120v) DM6041D EA (220v) DM6042D EA

Motor 60Hz (fixed output 170DMP series only) (120v) DM6081D EA (220v) DM6082D EA

EUROPE

Motor 50Hz (adjustable output 45 & 100 series) (230v) PM64230 EA (250v) PM6426D EA

Motor 50Hz (adjustable output 85 & 170 series) (230v) PM68230 EA (250v) PM6826D EA

Motor 50Hz (fixed output 45MP series only) (230v) ME64230 EA (250v) ME6426D EA

Motor 50Hz (fixed output 85MP series only) (230v) ME68230 EA (250v) ME6826D EA

Motor 50Hz ((fixed output 100DMP series only) (230v) DM64230 EA (250v) DM64250 EA

Motor 50Hz (fixed output 170DMP series only) (230v) DM68230 EA (250v) DM68250 EA

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 37

Motor

Motor continued – service kits

Motor Service Kit

Wire Nuts

Rotor Assembly w/Bearings,

Brackets, Tolerance Rings & Fan

Gear Case Service Kit

AquaShield

Metal Reduction Gear

Gear Posts

Coil Screw “G” w/Lock Washer

Coil

Phenolic Gear w/Spacer

Coil Ground Screw “E”

Motor Shaft w/Gear

Cover Screw “B”

MOTOR SERVICE KITS

DESCRIPTION PART NUMBER UM PART NUMBER UM

Motor Service Kit 60Hz (120v) MSK120 Kit (220v) MSK220 Kit

GEAR CASE SERVICE KITS

DESCRIPTION PART NUMBER UM

Gear Case Service Kit (adjustable output 45 & 100) GSK45A Kit

Gear Case Service Kit (adjustable output 85 & 170) GSK85A Kit

Gear Case Service Kit (fixed output 45MP series only) GSK45F Kit

Gear Case Service Kit

(fixed output 85MP series only) GSK85F Kit

www.stenner.com38

Feed Rate Control – exploded view

FRC Screw

Index

Index Pin Holder

Index Pin Lifter

Pin Spring

Index Pin

Index Plate

O-Ring Seal

Feed Rate Housing

Mounting Rivet

Main Shaft Single Head/ Adjustable Output

Feed Rate Mounting Plate

Dial Ring

Variable Cam

Index Spider

Main Shaft Double Head/Adjustable Output

Main Shaft Dual Head Dual Control/Adjustable Output

Roller Clutch

Contact factory for part numbers.

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 39

Feed Rate Control continued – subassemblies & service kits

Feed Rate

Control

Feed Rate Control Service Kit

AquaShield

Index Plate

Lifter

Variable Cam

Screw “A”

FEED RATE CONTROLS

DESCRIPTION PART NUMBER UM

Feed Rate Control w/ shaft (single head – 45/85 adjustable) FC5040D EA

Feed Rate Control w/ shaft (double head – 100/170 adjustable) DM5040D EA

Feed Rate Control w/shaft (dual head dual control – 100/170MDC) DM504DC EA

FEED RATE CONTROL SERVICE KIT

DESCRIPTION PART NUMBER UM

Feed Rate Control Service Kit FSK100 Kit

www.stenner.com40

Pump Head – exploded view

Tube Housing

Roller Housing

Roller

Pump Tube

Tube Housing

Cover

Screw “B”

Contact factory for part numbers.

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 41

Pump Head continued – subassemblies

PUMP HEADS

DESCRIPTION PART NUMBER UM PART NUMBER UM

Pump Head

Pump Tube Numbers

#1 and #2 for 26-100 psi pump (when used with check valve).

#1, 2, 3, 4, 5 for 0-25 psi pump.

#7 tube for 26-100 psi single head pump only.

Pump Head includes SANTOPRENE pump tube; ferrules 1/4" * select tube number 1, 2, 3, 4, 5, 7

Pump Head includes SANTOPRENE pump tube & duckbill; ferrules 1/4" * select tube number 1, 2, 7

Pump Head includes TYGOTHANE pump tube; ferrules 1/4" * select tube number 2, 5

Pump head includes TYGOTHANE #2 pump tube; PELLATHANE®duckbill; ferrules 1/4"

EUROPE

Pump Head includes SANTOPRENE pump tube; ferrules 6mm * select tube number 1, 2, 3, 4, 5, 7

Pump Head includes SANTOPRENE pump tube & duckbill; ferrules 6mm * select tube number 1, 2, 7

Pump Head includes TYGOTHANE pump tube; ferrules 6mm * select tube number 2, 5

Pump head includes TYGOTHANE #2 pump tube; PELLATHANE®duckbill; ferrules 6mm

UCTHC * D EA MCTHC * D PK of 2

UCPH * FD EA n/a n/a

UCPHT0 * EA n/a n/a

UCPHTD2 EA n/a n/a

UCTH * CE EA MCTH * CE PK of 2

UCPH * CE EA n/a n/a

UCPHT * CE EA n/a n/a

UCPHD2CE EA n/a n/a

www.stenner.com42

Pump Head continued – service kits

PUMP HEAD SERVICE KITS

DESCRIPTION PART NUMBER UM

SANTOPRENE®Kit (0-25 psi) PSKL0_*_ KIT

* select tube number 1, 2, 3, 4, 5

SANTOPRENE®Kit (26 - 100 psi) PSKH0_*_ KIT

* select tube number 1, 2, 7

TYGOTHANE®Kit (0-25 psi) PSKLT * KIT

* select tube number 2 or 5

KIT: (26-100 psi) TYGOTHANE®#2 Pump Tube PSKHT2 KIT & PELLATHANE®duckbill included

EUROPE

SANTOPRENE®Kit (1.7 bar) PSKL * CE KIT

* select tube number 1, 2, 3, 4, 5

SANTOPRENE®Kit (1.7-6.9 bar) PSKH *

* select tube number 1, 2, 7

TYGOTHANE®Kit (1.7 bar) PSKLT * CE KIT

* select tube number 2 or 5

KIT: TYGOTHANE®#2 Pump Tube & PSKHT2CE KIT PELLATHANE®duckbill included

KIT

Roller Assembly

0-25 psi/1.7 bar

Connecting Nuts 1/4"

Pump Tube

26-100 psi/6.9 bar

Connecting Nuts 1/4"

Duckbill

Pump Tube

Ferrules 1/4" or 6mm Europe

Cover Screw “B”

Ferrules 1/4" or 6mm Europe

Cover Screw “B”

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 43

Adapter Pump Heads – subassemblies

ADAPTER PUMP HEADS

DESCRIPTION PART NUMBER UM PART NUMBER UM

Adapter Pump Head

Adapter Pump Head includes SANTOPRENE

pump tube; ferrules 1/4" * select tube number 1, 2, 3, 4, 5

Adapter Pump Head includes SANTOPRENE pump tube & duckbill; ferrules 1/4" * select tube number 1, 2

Adapter Pump Head includes TYGOTHANE pump tube; ferrules 1/4" * select tube number 2, 5

Adapter Pump Head includes #2 TYGOTHANE pump tube PELLATHANE®duckbill; ferrules 1/4"

EUROPE

Adapter Pump Head includes SANTOPRENE pump tube; ferrules 6mm * select tube number 1, 2, 3, 4, 5

Adapter Pump Head includes SANTOPRENE pump tube & duckbill; ferrules 6mm * select tube number 1, 2

Adapter Pump Head includes TYGOTHANE pump tube; ferrules 6mm * select tube number 2, 5

Adapter Pump Head includes #2 TYGOTHANE pump tube; PELLATHANE®duckbill; ferrules 6mm

UC1ATC * EA MC1ATC * PK of 2

UCAH * FD EA n/a n/a

UCAHT0 * EA n/a n/a

UCAHTD2 EA n/a n/a

UCAP * CE EA MCAP * CE PK of 2

UCAH * CE EA n/a n/a

UCAT *

EA n/a n/a

UCT2DCE EA n/a n/a

www.stenner.com44

Pump Tubes

PUMP TUBES

DESCRIPTION PART NUMBER UM PART NUMBER UM

SANTOPRENE®Pump Tube UCCP20 * PK of 2 MCCP20 * PK of 5 ferrules 1/4" * select tube number 1, 2, 3, 4, 5, 7

SANTOPRENE®Pump Tube & duckbill; UCCP * FD PK of 2 n/a n/a ferrules 1/4" * select tube number 1, 2, 7

TYGOTHANE®Pump Tube; UCTYG0 * PK of 2 MCTYG0 * PK of 5 ferrules 1/4" * select tube number 2, 5

TYGOTHANE®#2 Pump Tube & UCTY2FD PK of 2 n/a n/a PELLATHANE®duckbill; ferrules 1/4"

EUROPE

SANTOPRENE®Pump Tube UCCP2 * CE PK of 2 MCCP2 * CE PK of 5 ferrules 6mm * select tube number 1, 2, 3, 4, 5, 7

SANTOPRENE ferrules 6mm * select tube number 1, 2, 7

TYGOTHANE®Pump Tube UCTY * CE PK of 2 MCTY * CE PK of 5 ferrules 6mm * select tube number 2, 5

TYGOTHANE PELLATHANE®duckbill; ferrules 6mm

Pump Tube & duckbill; UC * FDCE PK of 2 n/a n/a

#2 Pump Tube & UCTY2DCE PK of 2 n/a n/a

Pump Tube Numbers

#1 and #2 for 26-100 psi pump (when used with check valve).

#1, 2, 3, 4, 5 for 0-25 psi pump.

#7 tube for 26-100 psi single head pump only.

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 45

Check Valves

Injection Check Valve 1/4"

CHECK VALVES

DESCRIPTION PART NUMBER UM PART NUMBER UM

Check Valve includes SANTOPRENE duckbill; ferrules 1/4"

Check Valve includes PELLATHANE duckbill; ferrules 1/4"

UCDBINJ EA MCDBINJ PK of 5

UCTYINJ EA MCTYINJ PK of 5

Injection Check Valve 3/8"

Injection Check Valve 6mm

Check Valve includes SANTOPRENE

duckbill; ferrules 3/8"

Check Valve includes PELLATHANE duckbill; ferrules 3/8"

EUROPE

Check Valve includes SANTOPRENE duckbill; ferrules 6mm

Check Valve includes PELLATHANE duckbill; ferrules 6mm

www.stenner.com46

UCINJ38 EA MCINJ38 PK of 5

UCTYIJ38 EA MCTYIJ38 PK of 5

UCINJCE EA MCINJCE PK of 5

UCTINJCE EA MCTINJCE PK of 5

For Your Records

Model:

Serial Number:

Date of Installation:

US and Canada call 1.800.683.2378, other countries call 1.904.641.1666 47

Metering Pumps

Manufactured Since 1957

3174 DeSalvo Road Jacksonville, Florida 32246 sales@stenner.com www.stenner.com

Phone: 904.641.1666 US Toll Free: 800.683.2378 Fax: 904.642.1012

Hours of Operation (EST):

Mon. – Thu. 7am – 5pm Friday 7am – Noon

Watts T55-85MHP40 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual