Watts Tekmar Switching Relay 302P-3, Switching Relay 303P Series, Tekmar Switching Relay 302P Series, Switching Relay 303P-1, Switching Relay 303P-2 Installation Manual

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Installation Manual
Switching Relay 302P
Two Zones with Priority
H3024A
Power
Priority
RoomResponse
TM
Switching Relay 302P
The Switching Relay 302P connects up to two thermostats and operates circulators to provide heating to a zoned hydronic heating system.
Features
• RoomResponseTM signal
• Compatible with all low voltage thermostats
• Unlimited zone expansion
• Zone priority
• Priority override
• Pump exercising
• Post purge
• Away signal shared between tekmar thermostats
• LED for each zone, priority, end switch and RoomResponse
TM
• Four ground screws
• Top, bottom and back conduit knockouts
• Fuses protect transformers and pumps
• Two spare fuses included
• CSA approved
Table of Contents
Important Safety Information ......................................... 2
Installation ...................................................................... 3
Packaging Contents ................................................... 3
Tools Required ...........................................................3
Materials Required ..................................................... 3
Location ..................................................................... 3
Installing the Enclosure .............................................. 3
Application 302P-1 .................................................... 4
Application 302P-2 .................................................... 5
Application 302P-3 .................................................... 6
User Interface ................................................................. 7
Indicator LED ............................................................. 7
Sequence of Operation .................................................. 7
Technical Data .............................................................. 11
Limited Warranty and Product Return Procedure ........ 12
Important Safety Information
It is your responsibility to ensure that this control is safely installed according to all applicable codes and standards. tekmar is not responsible for damages resulting from improper installation and/or maintenance.
This is a safety-alert symbol. The safety alert symbol is shown alone or used with a signal word (DANGER, WARNING, or CAUTION), a pictorial and/or a safety message to identify hazards. When you see this symbol alone or with a signal word on your equipment or in this manual, be alert to the potential for death or serious personal injury.
This pictorial alerts you to electricity, electrocution, and shock hazards.
This symbol identifies hazards which, if not avoided, could result in death or serious injury.
This symbol identifies hazards which, if not avoided, could result in minor or moderate injury.
This symbol identifies practices, actions, or failure to act which could result in property damage or damage to the equipment.
Read manual and all product labels BEFORE using the equipment. Do not use unless you know the safe and proper operation of this equipment. Keep this manual available for easy access by all users. Replacement manuals are available at tekmarControls.com
• It is the installer’s responsibility to ensure that this control is safely installed according to all applicable codes and standards.
• Improper installation and operation of this control could result in damage to the equipment and possibly even personal injury or death.
• This control is not intended for use as a primary limit control. Other controls that are intended and certified as safety limits must be placed into the control circuit.
The control includes fuses and transformer that are serviceable. Do not attempt to service any other parts on the control. Attempting to service the control voids the warranty.
• Strip all wiring to a length of 3/8 in. or 10 mm for all terminals.
• A circuit breaker or power disconnect that provides power to the control should be located nearby and clearly labeled.
• Refer to the current and voltage ratings at the back of this manual before connecting devices to this control.
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Radio Frequency Interference
The installer must ensure that this control and its wiring are isolated and/or shielded from strong sources of elec­tromagnetic noise. Conversely, this Class B digital appa­ratus complies with Part 15 of the FCC Rules and meets all requirements of the Canadian Interference-Causing Equipment Regulations. However, if this control does cause harmful interference to radio or television reception, which is determined by turning the control off and on,
Installation
Packaging Contents
• 1 Switching Relay 302P
• 2 Spare fuses (located in cover)
Tools Required
• tekmar or jeweler screwdriver
• Phillips head screwdriver
Materials Required
• 18 AWG LVT solid wire (low-voltage connections)
• 14 AWG solid wire (line-voltage connections)
the user is encouraged to try to correct the interference by re-orientating or relocating the receiving antenna, relocating the receiver with respect to this control, and/ or connecting the control to a different circuit from that to which the receiver is connected.
Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
• Installation Manual 302P_D
• Needle-nose pliers
• Wire stripper
• Four 1/8” - 1” wood screws
Location
• Keep the control dry. Avoid potential leakage onto the control.
• Maintain relative humidity less than 90% in a non-condensing environment.
• Avoid exposure to extreme temperatures beyond 32-122°F (0-50°C).
• Install away from equipment, appliances, or other sources of electrical interference.
• Install to allow easy access for wiring, viewing, and adjusting the display screen.
• Install approximately 5 feet (1.5 m) off the finished floor.
• Locate the control near pumps if possible.
• Provide a solid backing which the enclosure can be mounted to. Example: plywood or wall studs.
• Use the conduit knockouts provided on the upper, lower, and back of the enclosure for wiring.
Installing the Enclosure
To prevent the risk of personal injury and/or death, make sure power is not applied to the control until it is fully installed and ready for final testing. All work must be done with power to the circuit being worked on turned off.
Please be aware local codes may require this control to be installed or connected by an electrician.
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Application 302P-1
The Switching Relay 302P operates the circulators for two heating zones when the corresponding thermostat calls for heat. The boiler is fired whenever a zone calls for heat.
Mechanical
Legend
B1 = Boiler P1, P2 = Zone 1 and 2 Pumps T1 = WiFi Thermostat 561, 562 or 563 T2 = Generic Digital Power-Stealing Thermostat
302P
Electrical
B1
B1
T1
70
Away C R Rh W
-
+
XX
MOD
POWER ROOM
A
DHW CRW
tN4
BOILER T-STAT 1T-STAT 2T-STAT 3
RESPONSE
FUSE 1
120 VAC POWER
L
A
tN4
T1 T2 T3 T4 T5 T6
FUSE 7
FUSE 8
FUSE 2
PRIORITY
PUMP 1
NLNLNL NLNLNLN
T2
R W
A
CRW
tN4
FUSE 3FUSE 4FUSE 5
PUMP 2PUMP 3PUMP 4PUMP 5PUMP 6
CRW
A
tN4
T-STAT 4
CRW
A
tN4
T-STAT 5
CRW
P1 P2
A
tN4
A
CRW
tN4
T-STAT 6 EXPANSION
MASTER MEMBER
T-STAT 1 PRIORITY : 0N
EXERCISING : ON
POST PURGE : ON
MOD BOILER : 0-10V
RESERVED
50 100
MOD MAX %
FUSE 6
BCDE
70 80
9060
DIP Switches
Master T-stat 1 Priority Off Exercising On Post Purge On Mod Boiler - not applicable
OFF OFF OFF 4-20 mA
The 302P includes internal circuitry to support power stealing thermostats. External resistors are not required.
L N
P1 P2
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