Watlow 321 User Manual

Page 1
Series 321
ISO 9001
User's Manual
ISO 9001
Registered Company
Controls
1241 Bundy Blvd., P.O. Box 5580, Winona, MN 55987-5580
Phone: 507-454-5300, Fax: 507-452-4507
Winona, Minnesota USA
Watlow's Series 321 is a dual output, digital countdown timer with an easy-to-use control and display panel. The display allows you to track remaining time and process status. On­board memory retains the most recent time setting for easy recall, even after power is removed. The interlock feature interrupts timer operation immediately when it is opened. This feature can be used as an interlock, remote off, or emergency shut-off. The housing and connectors are designed for fast and reliable installation in your product.
Features
Square 1/8-DIN size;
Universal mounting scheme — through the
panel or flush mount;
Standard 1/4" spade wiring terminals;
Dual output — 6A @ 120V~ (ac) or 3A @
240V~ (ac) mechanical relays;
Corrosion and water resistant composite case;
Timer display options include hours:minutes
or minutes:seconds.

Dimensions

Figure 1a – Series 321 Timer and mounting collar, side view.
.750"
(19.1mm)
Front Panel
2.85"
(72.4mm)
Ridges
1.750"
(44.5mm)
2.585"
(65.7mm)
3.325"
(85.46mm)
Tabs
321 Timer Mounting Collar Timer flush with Mounting Collar
Figure 1b – Series 321 Timer inserted in the mounting collar, side view.
1.750"
(44.5mm)
Front Panel
2.585"
(65.7mm) Tabs Ridges
W321-XUMN Rev B Made in the U.S.A
May 1997 (1107) Printed on Recycled Paper
10% Postconsumer Waste
Page 2
Dimensions Dimensions
Figure 2a – Series 321 Timer inserted in the mounting collar, bottom view.
321 Timer Front Panel
3.325"
(85.46mm)
Mounting
Collar
1.750"
(44.5mm)
2.585" (65.7mm)

Installation

Through-the-Panel Installation Procedure:
1. Make a panel cutout using the dimensions in Figure 2c.
2. Remove the timer from its collar and set the collar aside.
3. Insert the timer into the cutout. Check to see that the gasket is not twisted and is fully seated in its channel.
Figure 2b – Series 321 Timer inserted in the mounting collar, top view.
2.585" (65.7mm)
1.750"
(44.5mm)
Mounting
Collar
3.325"
(85.46mm)
321 Timer Front Panel
4. While pressing the front of the timer against the panel, slide the mounting collar over the back of it. The tabs on the collar must line up with the ridges on the timer for secure installation - see Figure 1b.
5. The tabs on each side of the collar have teeth that latch into the ridges of the timer. Be sure to apply enough pressure to firmly install the timer.
Figure 2c – Series 321 Through-the-Panel dimensions.
2.585" (65.7mm)
321
2.585"
(65.7mm)
Time Set
Start Stop
.250" (6.35mm)
Panel
2.585" Square Cut (65.7mm)
WATLOW Series 321 User's Manual 2
Page 3
Installation
Flush-Mount Installation Procedure:
1. Make the display and three-key panel cutouts using the dimensions in Figure 3a.
2. Drill four of the eight labeled holes to allow for a #6 stud. You must use a combination of the holes labeled 1, 3, 5, and 7 or the holes labeled 2, 4, 6, and 8.
3. Press the mounting studs through the front of the holes prior to installing your decal/overlay. (NOTE: Decal/overlay is not supplied by Watlow.
Figure 3a – Series 321 Flush Mount dimensions.
4. Remove the timer from the collar.
5. Remove the gasket and discard, then firmly reinsert the timer into the collar. The tabs on the timer must lock into the ridges on the collar see Figure 1b.
6. Attach timer/collar to the panel by installing and tightening the nuts on the mounting studs.
3.175" Typ. (2) (80.6mm)
3.175"
(80.6mm)
Typ. (2)
.838"
(21.3mm)
Typ. (2)
1.50"
(38.0mm)
Typ. (2)
.838"
(21.3mm)
Typ. (2)
8
7
1.50" Typ. (2) (38.0mm)
1
C
L
.750"
(19.1mm)
Start Stop
2
3
C
L
Of Display
.288" (7.32mm)
1.125"
(28.58mm)
4
.175" (4.44mm)
6
.750"
(19.1mm)
(38.0mm)
C
L
1.5"
5
Diameter .550" Typ. (3) (14.0mm)
WATLOW Series 321 User's Manual 3
Page 4

Wiring

Wiring
Power Wiring
Voltage Input: 120V~ (ac), nominal.
Figure 4a – Series 321 back view.
L1
L2
AC
Ó
WARNING: Possibility of shock. There is no isolation.
Fuse
Output 1 Wiring
Figure 4b – Series 321 back view.
L1
AC
L1 L2
L1
AC
L2
C
CNOC
L1
L2
AC
L2
C
CNO
CNOC
1
1
1
Interlock Wiring
Figure 4d –
IL
NO
2
NO
C
1
NO
2
Series 321 back view.
ç
NOTE: The Interlock must be closed for the timer to initiate a timing sequence.
IL
IL
IL
CNOC
NO
L1
L2
1
2
AC
ç
NOTE: The switch and wiring practices used for interlock operations must meet U.L. Stan­dards.

Displays

IL
NO
2
NO
C
1
NO
2
Point is flashing:
Interlock is in an open condition, see Figure 4e.
Points and are not illuminated:
Timer is in a Hold/Ready condition, see Figure 4e.
Points and are illuminated:
Timer is running, see Figure 4e.
Numeric Display is illuminated:
The Numeric Display is always active when power is applied to the timer, see Figure 4e.
Output 2 Wiring
Figure 4c – Series 321 back view.
L1
AC
L2
Figure 4e – Series 321 front display.
IL
321
CNOC
NO
L1
L2
1
2
AC
C
NO
C
1
NO
2
CNO
2
Time Set
Start Stop
WATLOW Series 321 User's Manual 4
Page 5

Operation

Memory Operation

Power On
Apply power to the Series 321 see Figure 4a. The numeric display is always active when power is applied to the timer.
Increase Time
Pressing this key increases the countdown time. If the Increase Time button is pressed when the maximum time, 9959, is displayed, the unit will wrap to the minimum number, 000, and continue increasing.
Decrease Time
This key is used to decrease the countdown time. If the Decrease Time button is pressed when the minimum time, 000, is displayed, the unit will wrap to the maximum number, 9959, and continue decreasing.
NOTE: Actuation of the Increase or Decrease keys
ç
will not be recognized when a countdown se­quence is in progress.
Start
Start/Stop
This key is used to start and stop the countdown sequence, enter a countdown time into memory, recall a countdown time from memory, and deactivate Relay 1 or Relay 2.
Pressing this key when a countdown sequence is in progress will cause the timer countdown to stop and Relay 1 to de-energize. The unit will then go into the Hold/Ready condition.
Pressing this key when a countdown time greater than 0 is selected and the timer is in a Hold/ Ready condition will cause Relay 1 to energize and the timer to begin counting down in one second intervals.
Pressing this key while Relay 2 is energized after completing a countdown sequence will cause Relay 2 to de-energize prior to the 30 second time out. Relay 2 will remain de-energized until next countdown sequence is completed.
Stop
Memory Feature
The memory feature is always active.
Storing — Every time the countdown sequence is
initiated, the beginning countdown time, as shown in the display, will be stored in memory. This will replace any previously stored countdown time.
Recalling — The time stored in the memory is
recalled by pressing the Start/Stop key while a countdown sequence is not in process and the display is at 000. The time recalled from the memory will be shown on the display.
Modifying — Once the recalled time is shown on
the display and the countdown sequence has not begun, it can be modified using the Increase or Decrease Time keys. If you modify the recalled time it will replace the stored time when the Start/ Stop key is pressed.
Using — When the timer is in the Hold/Ready
state and the memory time or the modified memory time is displayed, pressing the Start/Stop key will begin the countdown sequence.

Troubleshooting

Display is not illuminated:
Check for proper power wiring – see Figure 4a.
Upper left decimal point is flashing:
Interlock condition has opened during a count­down sequence – see Figure 4e.
Timer will not initiate a countdown:
Interlock has opened.
Other:
Check all wiring connections – see Page 2, Contact your Watlow Sales Agent, Contact us; Phone: 507-454-5300 Fax: 507-452-4507 For technical support, ask for an Applications Engineer. To place an order, ask for customer service. To discuss a custom option ask for a Series 321 Product Manager.
Removing the Series 321
Through-the-Panel Mount Removal:
1. To remove the Series 321, you must first remove the mounting collar.
2. To remove the mounting collar, slide a thin tool, such as a putty knife, between all three mount­ing tabs and the ridges on both sides of the Timer at once see Figure 1b.
3. While lifting the tabs, push on the back of the Timer and slide it out of the mounting collar.
Flush-Mount Removal:
1. Remove the four nuts on the mounting studs that you previously installed to attach the Timer to the panel.
2. Remove the Timer and mounting collar from the panel.
3. Then follow the "Through-the-Panel Mount Removal" procedure for removing the mounting collar.
WATLOW Series 321 User's Manual 5
Page 6

Specifications Ordering Information

Installation
(1015) (1016)
Control Mode
Countdown timer: hours/minutes, minutes/ seconds
Timer output modes: Output 1 energized during countdown only, Output 2 energized at completion
Custom / Standard
3 2 1 = Standard XXX = Customer Special
of countdown for a period of 30 seconds
Operator Interface
Single, four digit (seven segment) display, red
Three tactile feedback momentary contact or push
Maximum Countdown Time
M = 99 Minutes (Minutes/Seconds Displayed) H = 8:59 (Hours/Minutes Displayed)
button switches
Outputs, Dual
#1: Mechanical relay form A 6A @ 120V~ (ac), 3A @ 240V~ (ac) no RC contact suppression
#2: Mechanical relay form A 6A @ 120V~ (ac), 3A @ 240V~ (ac) no RC contact suppression
Safety Interlock
Dry contact closure, minimum switch open resis­tance: 1M ohm, maximum switch closed resis­tance: 500 ohms
#1 Output
D = Electromechanical Relay, NO SPST, 6A @ 120V~ (ac), 3A @ 240V~ (ac)
#2 Output
D = Electromechanical Relay, NO SPST, 6A @ 120V~ (ac), 3A @ 240V~ (ac)
Line V oltage
1 = 120V~ (ac), 60 Hz
Timer Accuracy
+ 0.1% of programmed time
Timer resolution 1 second
Mounting Style
0 = Universal Panel Flush-Mount
Agency Approvals
UL 917
C-UL
Power
108 to 132V~ (ac), 57 to 63 Hz
Mechanical
Square 1/8 DIN panel-mount or behind the panel
Overlay / Software
00 = Standard Watlow Identification 01 = No Overlay XX = Custom Overlays, parameters or software, Consult Factory
Display
R = Red Display Color
flush-mount
Width x height x depth = 2.677 x 2.677 x 1.50 (68mm x 68mm x 37.5mm)
Operating Environment
0 to 60°C / 32 to 140°F
0 to 90% RH non-condensing
Recycling
To assure proper disposal, Watlow accepts used 321s. Phone (507) 454-5300 for Return Materials Authorization (RMA) number. Contact your Watlow representative for details.
T X X X - D D 1 - 0 X X R
Returns
1. Call Customer Service: 507-454-5300, or fax:
507-452-4507, for a Return Material Authorization (RMA) number before returning any item for repair.
2. Make sure the RMA number is on the outside of
the carton and on all paperwork returned. Ship on a freight prepaid basis.
3. A restocking charge of 20% of the net price
applies for all stock controls and accessories returned in like-new condition and within 120 days after shipment. Non-stock and modified stock items are not returnable.
4. If the unit is unrepairable, it will be returned to
you with a letter of explanation. Repair costs will not exceed 50% of the original cost.
Warranty
The Series 321 is warranted to be free of defects in material and workmanship for 36 months after delivery to the first purchaser for use, providing that the unit has not been misapplied. Because Watlow has no control over its use or misuse, we cannot guarantee against failure. Watlow's obliga­tions hereunder, at Watlow's option, are limited to replacement or refund of the purchase price of a unit that upon examination proves to be defective within the warranty period. This warranty does not apply to damage resulting from transportation, alteration, misuse or abuse.
WATLOW Series 321 User's Manual 6
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