WaterFurnace Envisio Series Console User Manual

CONSOLE - 50 Hz
• R-410A Refrigerant
• Commercial 2-5 kW
Installation Information
Water Piping Connections
Electrical
Startup Procedures
Troubleshooting
Preventive Maintenance
Envision Console - 50 Hz Installation Manual
IM1015CN 05/14
Table of Contents
Model Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Installation Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-16
Water Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
System Cleaning and Flushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Open Loop Ground Water Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Blower Performance Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
ENVISION CONSOLE - 50 HZ INSTALLATION MANUAL
Wiring Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-24
Envision Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-34
Unit Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35-36
Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Pressure Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Startup/Troubleshooting Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
ENVISION CONSOLE - 50 HZ INSTALLATION MANUAL
NK S 03 L 6 1 1 C
4-5 6 7 8 9 10
Vintage
B – PSC Blower & Aluminum Air Coil C – ECM Blower & Aluminum Air Coil
Non-Standard Option
Details
SS – Standard Option
Air Coil/Insulation Option
5 – AlumiSeal
TM
/Extended Range
Sound Kit
A – None B – Blanket
Future Option
N – None
Motorized Outside Air Da
mper
(Field Installed)
N – None M – Motorized Damper
Water Coil Option
Thermostat Control
Rev.:
N
11
31-2
N B 5 SS
12 13 14
15-16
C
17

Model Nomenclature

Model
NK – Envision Series Console 50Hz
Cabinet Configuration
C – Chassis Only
F – Chassis with Cabinet S – Chassis Slope Top
E – Chassis with Extended Slope Top
Unit Capacity
02, 03, 04, 05
Piping Option
L – Left R – Right
Voltage
6 – 220-240/50/1
Unit Control
1 – CCM 2 – Versatec Microprocessor 4 – FX10 Std. w/o Communication 5 – FX10 w/Open N2 Com Card 6 – FX10 w/Lonworks Com Card 7 – FX10 w/BacNet Com Card
NOTES: Chassis only available with left piping option. FX10 option is only available with remote wall-mounted thermostat control.
C – Copper N - CuproNickel
1 – Unit Mounted T-Stat 2 – Remote Wall-Mounted T-Stat
02 March 2014D
All Envision Series product is Safety listed under UL1995 thru ETL.
4

General Installation Information

ENVISION CONSOLE - 50 HZ INSTALLATION MANUAL
Safety Considerations
WARNING: Before performing service or maintenance operations on a system, turn off main power switches to the indoor unit. If applicable, turn off the accessory heater power switch. Electrical shock could cause personal injury.
Installing and servicing heating and air conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair or service heating and air conditioning equipment. Untrained personnel can perform the basic maintenance functions of cleaning coils and cleaning and replacing filters. All other operations should be performed by trained service personnel. When working on heating and air conditioning equipment, observe precautions in the literature, tags and labels attached to the unit and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use a quenching cloth for brazing operations and have a fire extinguisher available.
Moving and Storage
Move units in the normal “up” orientation. Do not stack units. When the equipment is received, all items should be carefully checked against the bill of lading to be sure all crates and cartons have been received. Examine units for shipping damage, removing the units from the packaging if necessary. Units in question should also be internally inspected. If any damage is noted, the carrier should make the proper notation on the delivery receipt, acknowledging the damage.
Refrigerant Systems
To maintain sealed circuit integrity, do not install service gauges unless unit operation appears abnormal. Compare the change in temperature on the air side as well as the water side to the Unit Operating Parameters tables. If the unit’s performance is not within the ranges listed, and the airflow and water flow are known to be correct, gauges should then be installed and superheat and subcooling numbers calculated. If superheat and subcooling are outside recommended ranges, an adjustment to the refrigerant charge may be necessary.
Water Piping
The proper water flow must be provided to each unit whenever the unit operates. To assure proper flow, use pressure/temperature ports to determine the flow rate. These ports should be located at the supply and return water connections on the unit. The proper flow rate cannot be accurately set without measuring the water pressure drop through the refrigerant-to-water heat exchanger.
All source water connections on commercial units are fittings that accept a male pipe thread (MPT). Insert the connectors by hand, then tighten the fitting with a wrench to provide a leakproof joint. When connecting to an open loop (groundwater) system, thread any copper MPT fitting into the connector and tighten in the same manner as described above.
5
ENVISION CONSOLE - 50 HZ INSTALLATION MANUAL

Dimensional Data - Flat Top Cabinet

NKW02-05
@756B@3BC@<
@3;=D3>:/AB71AB@7> 4@=;0@=93<B/0/<2 @3>:/13=<0@=93< 3253=4:35/AA6=E<
B=>
4
32
/
47:B3@0@/193B 47:B3@0@/193B
6
23B/7:0
BE7AB3FB3<232B/0 0/19/<24=@B6C<B7: B/00@3/9A=44 =<:G0@3/9=44 B/0A/;3A723/A 5@7::3:72/AA6=E<
4@=<B
0 5
1
7
0/
8
23B/7:0
BE7AB3FB3<232 B/00/19/<2 4=@B6C<B7: B/00@3/9A=44 =<:G0@3/9=44 B/0A/;3A723/A 5@7::3:72/AA6=E<
:34B@3BC@<
@3;=D3>:/AB71AB@7> 4@=;0@=93<B/0/<2 @3>:/13=<0@=93< 3253=4:35/AA6=E<
Flat Top
Configuration
02-03
04-05
in. 45.0 10.8 25.7 9.2 35.0 6.1 2.3 44.1 10.3 4.3
cm. 114.3 27.3 65.2 23.4 88.9 15.6 5.8 112.0 26.0 10.9
in. 50.0 12.3 25.7 9.2 35.0 6.1 3.3 49.1 11.8 4.3
cm. 127.0 31.1 65.2 23.4 88.9 15.6 8.3 124.7 29.8 10.9
Overall Cabinet
AB C D E F GHI J
Width Depth Height Gr i l l e Li d
Grille
Length
Grille
Width
6
ENVISION CONSOLE - 50 HZ INSTALLATION MANUAL

Dimensional Data - Slope Top Cabinet

NKS02-05
@756B@3BC@<
@3;=D3>:/AB71AB@7> 4@=;0@=93<B/0/<2 @3>:/13=<0@=93< 3253=4:35/AA6=E<
/
47:B3@0@/193B
23B/7:/
BE7AB3FB3<232B/0 0/19/<24=@B6C<B7: B/00@3/9A=44 =<:G0@3/9=44 B/0A/;3A723/A 5@7::3:72/AA6=E<
:34B@3BC@<
B=>
4
2
3
/
6
4@=<B
0 5
8
7
0
47:B3@0@/193B
1
23B/7:0
BE7AB3FB3<232B/0 0/19/<24=@B6C<B7: B/00@3/9A=44 =<:G0@3/9=44 B/0A/;3A723/A 5@7::3:72/AA6=E<
@3;=D3>:/AB71AB@7> 4@=;0@=93<B/0/<2 @3>:/13=<0@=93< 3253=4:35/AA6=E<
Slope Top
Configuration
02-03
04-05
in. 45.0 11.1 28.6 9.2 35.0 6.1 2.8 44.1 10.3 4.3
cm. 114.3 28.2 72.6 23.4 88.9 15.6 7.2 112.0 26.0 10.9
in. 50.0 12.6 29.1 9.2 35.0 6.1 2.5 49.1 11.8 4.3
cm. 127.0 32.0 73.9 23.4 88.9 15.6 6.4 124.7 29.8 10.9
Overall Cabinet
AB C D E F GHI J
Width Depth Height Gr i l le Lid
Grille
Length
Grille Width
7
ENVISION CONSOLE - 50 HZ INSTALLATION MANUAL

Dimensional Data - Extended Slope Top Cabinet

NKE02-05
@756B@3BC@< B=>
2 3
/
/
6
4@=<B
@3;=D3>:/AB71AB@7> 4@=;0@=93<B/0/<2 @3>:/13=<0@=93< 3253=4:35/AA6=E<
23B/7:/
BE7AB3FB3<232B/0 0/19/<24=@B6C<B7: B/00@3/9A=44 =<:G0@3/9=44 B/0A/;3A723/A 5@7::3:72/AA6=E<
:34B@3BC@<
4
0 5
1
47:B3@0@/193B47:B3@0@/193B
8
7
23B/7:0
BE7AB3FB3<232B/0 0/19/<24=@B6C<B7: B/00@3/9A=44 =<:G0@3/9=44 B/0A/;3A723/A 5@7::3:72/AA6=E<
0
@3;=D3>:/AB71AB@7> 4@=;0@=93<B/0/<2 @3>:/13=<0@=93< 3253=4:35/AA6=E<
Ext. Slope Top Configuration
02-03
04-05
in. 50.0 12.6 29.1 9.2 35.0 6.1 2.4 49.1 12.0 4.3
cm. 127.0 32.0 73.9 23.4 88.9 15.6 6.1 124.7 30.5 10.9
in. 55.0 12.6 29.1 9.2 35.0 6.1 2.5 54.1 11.8 4.3
cm. 139.7 32.0 73.9 23.4 88.9 15.6 6.4 137.4 29.8 10.9
Overall Cabinet
AB C D E F GHI J
Width Depth Height Grille Lid
Grille
Length
Grille Width
8
ENVISION CONSOLE - 50 HZ INSTALLATION MANUAL

Dimensional Data - Right Return Controls Detail

1=<B@=:>/<3: @3;=D34=@/113AA B=1=<B@=:0=F
4/<=>B7=<AE7B16
3:31B@7163/B;=23 <=@;/:0=7:3@:3AA AE7B16=>B7=</:
2/;>3@=<=44AE7B16
1=;>@3AA=@ /113AA>/<3: @3;=D324=@ 1:/@7BG 0=B6A723A
=>B7=</:0/19>:/B3 @3?C7@324=@ 2/;>3@7<AB/::/B7=<
47:B3@
6/<2G0=F
=>B7=</: 4CA32 <=<4CA32 27A1=<<31B
:=ED=:B/53 B3@;7</:A 4F@3;=B3E/:: AB/B=>B7=<A=<:G
1=<23<A/B3 2@/7<1=<<31B7=<
=>B7=</: 0/::D/:D3A
=>B7=</: 6=A397BA
=CBA723/7@ 2/;>3@=>B7=< 473:27<AB/::32
9
ENVISION CONSOLE - 50 HZ INSTALLATION MANUAL

Dimensional Data - Right Return Chassis

Data = inches (cm)
9.38
(23.8)
COMPRESSOR
ACCESS PANEL
WATER OUT 1/2˝ FPT
Models 02-03
CONTROL PANEL
WATER IN 1/2˝ FPT
25.25 (64.1)
21.4
(54.4)
20.0
(50.8)
37.88 (96.2)
28.5
(72.4)
BLOWER ACCESS PANEL
FILTER
10.31 (26.2)
4.5
(11.4)
0.86 (2.2)
2.0
(5.1)
1.0
(2.5)
1.78
(4.5)
11.0
(27.9)
4.37
(11.1)
1.5
(3.8)
1.5
(3.8)
8.88
(22.6)
COMPRESSOR
ACCESS PANEL
WATER OUT 1/2˝ FPT
WATER IN 1/2˝ FPT
25.25 (64.1)
20.6
(52.3)
Models 04-05
42.88
(108.9)
CONTROL PANEL
BLOWER ACCESS PANEL
FILTER
11.75 (29.8)
4.5
(11.4)
0.86 (2.2)
2.0
(5.1)
19.5
(49.5)
34.0
(86.4)
1.0
(2.5)
12.0
(30.5)
4.32
(11.0)
1.5
(3.8)
1.5
(3.8)
5.5
(14.0)
9.25
(23.5)
2.75 (7.0)
43.37
(110.2)
28.0
(71.1)
OPTIONAL BACK PLATE
13.9
(35.3)
0.66
DAMPER OPENING
(1.7)
CONDENSATE DRAIN CONNECTION
12.03 (30.6)
COMPRESSOR
ACCESS PANEL
1.64
(4.2)
19.83 (50.4)
25.65 (65.2)
10
5.4
(13.7)
CONDENSATE DRAIN CONNECTION
11.78 (29.9)
2.75 (7.0)
48.25
(122.6)
33.0
(83.8)
OPTIONAL BACK PLATE
13.9
(35.3)
0.83
DAMPER OPENING
(2.1)
12.18
(30.9)
COMPRESSOR
ACCESS PANEL
1.62 (4.1)
20.0
(50.8)
25.80 (65.5)
ENVISION CONSOLE - 50 HZ INSTALLATION MANUAL

Dimensional Data - Left Return Controls Detail

:=ED=:B/53 B3@;7</:A 4F@3;=B3E/:: AB/B=>B7=<A=<:G
=>B7=</: 4CA32 <=<4CA32 27A1=<<31B
=>B7=</: 0/::D/:D3A
=>B7=</: 6=A397BA
1=;>@3AA=@ /113AA>/<3: @3;=D324=@ 1:/@7BG 0=B6A723A
1=<B@=:>/<3: @3;=D34=@/113AA B=1=<B@=:0=F
2/;>3@=<=44AE7B16
3:31B@7163/B;=23 <=@;/:0=7:3@:3AA AE7B16=>B7=</:
4/<=>B7=<AE7B16
=>B7=</:0/19>:/B3 @3?C7@324=@ 2/;>3@7<AB/::/B7=<
=>B7=</: 3:31B@7163/B
6/<2G0=F
47:B3@
1=<23<A/B3 2@/7<1=<<31B7=<
=CBA723/7@ 2/;>3@=>B7=< 473:27<AB/::32
11
ENVISION CONSOLE - 50 HZ INSTALLATION MANUAL

Dimensional Data - Left Return Chassis

Data = inches (cm)
1.50 (3.8)
1.50 (3.8)
4.37
(11.1)
Models 02-03
BLOWER ACCESS PANEL
FILTER
WATER OUT 1/2˝ FPT
WATER IN 1/2˝ FPT
25.25
(64.1)
21.4
(54.4)
20.0
(50.8)
28.5
(72.4)
0.86 (2.2)
(5.1)
2.0
37.88 (96.2)
CONTROL PANEL
10.31 (26.2)
4.5
(11.4)
9.38
(23.8)
COMPRESSOR
ACCESS PANEL
1.00 (2.5)
1.78
(4.5)
11.0
(27.9)
1.50
(3.8)
1.50
(3.8)
4.32
(11.0)
Models 04-05
WATER OUT 1/2˝ FPT
WATER IN 1/2˝ FPT
25.25 (64.1)
20.6
(52.3)
42.88
(108.9)
34.0
(86.4)
CONTROL PANEL
BLOWER ACCESS PANEL
FILTER
0.86 (2.2)
2.0
(5.1)
19.5
(49.5)
11.75 (26.2)
4.5
(11.4)
8.88
(22.6)
COMPRESSOR ACCESS PANEL
1.00
(2.5)
12.0
(30.5)
25.65
(65.1)
19.83
(50.4)
1.62 (4.1)
12.03 (30.5)
COMPRESSOR
ACCESS PANEL
2.75 (7.0)
0.66
(1.7)
CONDENSATE DRAIN CONNECTION
43.37
(110.2)
28.00
(71.1)
OPTIONAL BACK PLATE
13.90
(35.3)
DAMPER OPENING
9.25
(23.5)
5.50
(14.0)
12
25.80 (65.5)
1.62 (4.1)
20.0
(50.8)
12.18 (30.9)
COMPRESSOR
ACCESS PANEL
CONDENSATE DRAIN CONNECTION
OPTIONAL BACK PLATE
2.75
(7.0)
0.83
(2.1)
48.25
(122.6)
13.90 (35.3)
33.0
(83.8)
11.78 (29.9)
DAMPER OPENING
5.50
(14.0)

Installation Steps

ENVISION CONSOLE - 50 HZ INSTALLATION MANUAL
Step 1: Unpack Equipment and Inspect for Damage
Step 2: Determine Equipment Location
• Choose level flooring surface (Correctable with shims. Do not pitch towards drain.)
• Location of wall support and fasteners required to secure chassis backplate.
• Easy access for both installation and service.
• Consider availability and ease of wiring, water piping and condensate drain.
• No obstructions to block airflow in front of the unit.
Step 3: Mark Unit Position
• Ensure that floor is level. If shims are required, make sure that the entire compressor compartment area is uniformly shimmed and that the backplate mounting height is increased by the thickness of the shims used.
Figure 1
• Position backplate in desired equipment location. To further reduce the operating sound level of the unit, 1/8 in. thick rubber matting may be placed under the chassis to eliminate vibration on hard flooring surfaces. (Make sure back plate is level).
• Mark and cut floor or wall penetrations for electrical wiring, water and condensate piping.
Optional Electrical Disconnect and Motorized
Outside Air Damper
• Mark and cut wall penetrations for field fabricated outside air duct sleeve.
• Align mounting holes with backplate and attach with screws supplied.
1=<A=:31/07<3B 0/19 >:/B3 =>B7=</:
4CA323:31B@71/: 27A1=<<3 1B =>B7=</ :
E/::>3<3B@/B7=< 4=@E/B3@1=<<31B7=<
4:==@>3<3B@/B7=< 4=@E/B3@1=<<31B7=<
E/B3@ 7<
E/B3@ =CB
>B>:C5A =>B7=</:
0/::D/:D3A =>B7=</:
=>B7=</: 6=A3 A
1=<23<A/B 3 2@/7< :=1/B7=<
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ENVISION CONSOLE - 50 HZ INSTALLATION MANUAL
Installation Steps cont.
Step 4: Provide Water and Condensate Drain Connections
• A two-pipe reverse return piping configuration is recommended as it equalizes the piping circuit lengths and delivers even water flow to each unit. A direct return piping configuration may be used, but it may be difficult to achieve and maintain proper water flow to the units.
Pipe Locations
Figure 2
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• An air vent must be installed in the water distribution system.
• The supply and return water piping should be run through the wall or floor penetration and terminate with a ball valve. The piping material used must comply with all local codes.
• Refer to: System Cleaning and Flushing procedures.
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