Wagner SprayTech 508090 User Manual

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ED655 Plus Airless Pump

SprayTECH

1770 Fernbrook Lane Minneapolis, MN 55447

Technical Assistance: 1-800-292-4637

Order Entry: 1-800-443-4500

Fax: 1-800-525-9501

www.spraytechinc.com

Owner’s Manual

Printed in the U. S. A.

Model Number 0508090

Table of Contents

CAUTION

WARNING

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Preparing to Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Attaching the Tip to the Gun. . . . . . . . . . . . . . . . . . . . . . . 4

hecking the Outlet Valve (optional) . . . . . . . . . . . . . . . . 4

ttaching the Paint Hose . . . . . . . . . . . . . . . . . . . . . . . . . 5

ressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Preparing to Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Mounting the Paint Hopper. . . . . . . . . . . . . . . . . . . . . . . . 6

Attaching the Return Tube . . . . . . . . . . . . . . . . . . . . . . . . 6

Priming the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Spraying Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Practice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Overnight Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Removing and Cleaning the Inlet Valves . . . . . . . . . . . . 10

Removing and Cleaning the Outlet Valve. . . . . . . . . . . . 10

Cleaning the Hopper Screen . . . . . . . . . . . . . . . . . . . . . 10

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Diaphragm Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Pump Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Hopper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Safety Precautions

This manual contains information which must be read and understood before using the equipment. When you come to an area which has one of the following symbols, pay particular attention and make certain to heed the safeguard.

This symbol indicates a potential hazard which may cause serious injury or loss of life. Important safety information will follow.

This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.

NOTE: Notes give important information which

should be given special attention.

This unit is provided with a thermally protected automatic reset. If an overload occurs the thermally protected automatic reset disconnects the motor from the power supply.

• The motor will restart without warning when the protector automatically resets.

• Always disconnect the motor from the power supply before working on the equipment.

• When the thermally protected automatic reset disconnects the motor from the power supply turning the priming valve to PRIME.

• Turn the ON/OFF switch to OFF.

, relieve pressure by

NOTE: The cause of the overload should be corrected

A. SAVE THESE INSTRUCTIONS – To reduce the risks of

. WARNING – To reduce the risk of fire or explosion:

before restarting. See TROUBLESHOOTING.

IMPORTANT SAFETY INSTRUCTIONS

fire or explosion, electrical shock, and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and the proper usage of the equipment.

1. Do not spray flammable or combustible materials near an open flame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.

2. For units intended for use with only water-based materials — Do not spray or clean with flammable liquids. For use with water-based liquids only.

3. For units intended for use with only water-based or mineral spirit-type materials with a minimum flash point of 21ºC (69.8ºF) — Do not spray or clean with liquids having a flash point of less than 21ºC (69.8ºF). Flash point is the temperature at which a fluid can produce enough vapor to ignite.

4. Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use only conductive or grounded high-pressure airless paint sprayer hoses specified by the manufacturer.

5. Verify that all containers and collection systems are grounded to prevent static discharge.

6. Connect to a grounded outlet and use grounded extension cords. Do not use a 3 to 2 adapter.

7. Do not use a paint or solvent containing halogenated hydrocarbons. Such as chlorine, bleach mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

8. Keep spray area well ventilated. Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors. Keep pump assembly in well ventilated area. Do not spray pump assembly

9. Do not smoke in the spray area.

10. Do not operate light switches, engines, or similar spark producing products in the spray area.

11. Keep area clean and free of paint or solvent containers, rags, and other flammable materials.

12. Know the contents of the paint and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.

13. Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

14. Plastic can cause static sparks. Never hang plastic to enclose spray area. Do not use plastic drop cloths when spraying flammable material.

15. Fire extinguisher equipment shall be present and working.

C. WARNING – To reduce the risk of skin injection:

WARNING

CAUTION

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

AZARD:

H Injection injury – A high pressure fluid stream produced

by this equipment can pierce the skin and underlying tissues, leading to a serious injury and possible amputation. See a physician immediately. DO NOT TREAT AN INJECTION AS A SIMPLE CUT.

. Do not aim the gun at, or spray any person or animal.

2. Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

3. Always use the nozzle tip guard. Do not spray without the nozzle tip guard in place.

4. Only use a nozzle tip specified by the manufacturer.

5. Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying,

ALWAYS lock gun trigger, shut pump off, and release all

pressure before servicing, cleaning tip or guard, or changing tip. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve handle must be turned to PRIME to relieve the pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

6. Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the manufacturer’s instructions.

7. High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

8. Check hoses and parts for signs of damage, a leak can inject material into the skin. Inspect hose before each use. Replace any damaged hoses or parts.

9. This system is capable of producing 2800 PSI / 19.3 MPa. Only use replacement parts or accessories that are specified by the manufacturer and that are rated a minimum of 3100 PSI. This includes spray tips, nozzle guards, guns, extensions, fittings, and hose.

10. Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

11. Verify that all connections are secure before operating the unit.

Know how to stop the unit and bleed pressure quickly.

12. Be thoroughly familiar with the controls. Pressure will not be released by turning off the motor PRIME/SPRAY to relieve the pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

13. Always remove the spray tip before flushing or cleaning the system.

valve handle must be turned to PRIME

The

6. Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin.

. Do not expose the hose to temperatures or pressures in

xcess of those specified by manufacturer.

8. Do not use the hose as a strength member to pull or lift the equipment.

9. Use lowest possible pressure to flush equipment.

10. Follow all appropriate local, state and national codes governing ventilation, fire prevention and operation.

11. The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

12. Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a conductive high-pressure hose.

13. Do not spray outdoors on windy days.

14. Always unplug cord from outlet before working on equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER — Improper installation of the grounding plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

D. WARNING – To reduce the risk of injury:

1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting. Hazardous vapors – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body fainting or poisoning.

Do not operate or spray near children. Keep children

2. away from equipment at all times.

3. Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

Stay alert and watch what you are doing.

Do not operate the unit when fatigued or under the

5. influence of drugs or alcohol.

apors can cause severe nausea,

. V

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix WA after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

General Description

Pressure Control

Knob

PRIME/SPRAY

Knob

Paint Hopper Return Tube

Outlet Valve

Power Cord

Pusher Valve Button (optional)

Begin

tightening

the tip guard

at this angle

to achieve

the desired

spray angle

when tight.

WARNING

Trigger locked

(gun will not spray)

Trigger unlocked

(gun will spray)

This high performance airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance and safety information.

Preparing to Paint

Attaching the Tip to the Gun

1. Lock the trigger by rotating the trigger lock forward until it stops.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

2. Thread the tip guard onto the gun. Tighten the nut first by hand, then tighten more firmly with a wrench.

NOTE: When attaching the tip guard to the gun, align

the tip guard as shown in the figure below, then tighten with a wrench.

Specifications

Weight ..............................27 lbs

Capacity ...........................Up to .35 gallon (1.25 liters) per

Power source ...................Electric motor, totally enclosed, fan

Power requirement...........15 amp minimum circuit on 115

Generator .........................15 amp A/C.

Spraying pressure ............Up to 2750 PSI

Capabilities

.......................Sprays a variety of oil-based and

minute

cooled

VAC, 60 Hz current.

latex paints, primers, and stains

Checking the Outlet Valve (optional)

Firmly press the optional pusher valve button on the side

1. of the pump housing to make sure the outlet ball valve moves freely.

Attaching the Paint Hose

WARNING

Trigger locked

(gun will not spray)

Pressure Control Knob

PRIME/SPRAY Knob

. Attach the high pressure hose to the paint sprayer. Use a

rench to tighten the paint hose securely.

2. Attach the spray gun to the other end of the high pressure hose. Tighten the hose securely to the gun using two wrenches.

3. Plug the sprayer into a properly grounded outlet or heavy duty grounded extension cord. Do not use more than 100 feet of cord. If you must spray a long distance from a power source, use more paint hose, not more extension cords. Use a minimum size of 16 gauge extension cord for up to 50 feet in length, or 12 to 14 gauge for extension cords between 50 and 100 feet in length.

Priming

Preparing to Prime

1. Fill the inlet valve with water or with a light household oil.

2. Make sure the PRIME/SPRAY knob is set to PRIME and that the pressure control knob is turned counterclockwise to the lowest pressure setting.

3. Turn the motor switch to ON.

4. Increase the pressure by turning the pressure control knob clockwise 1/2 turn.

5. Force the inlet valve to open and close by pushing on it with a screwdriver or the eraser end of a pencil. It should move up and down about 1/16 of an inch. Continue until water or oil is sucked into the sprayer. This will wet the moving parts and break loose any old paint residue.

Pressure Relief Procedure

Follow this procedure after the unit is assembled and before any operation which involves the spray gun such as cleaning and maintenance or changing tips or accessories.

1. Turn the pressure control knob counterclockwise to its lowest setting.

2. Turn the PRIME/SPRAY knob to PRIME.

3. Trigger the gun to remove any pressure which may still be in the hose.

4. Lock the trigger by rotating the trigger lock forward until it stops.

Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAYS engage the gun trigger lock before removing, replacing or cleaning tip.

6. Put the palm of your hand over the inlet. Turn the pressure control knob clockwise to its maximum setting.

ou should feel suction coming from the inlet valve. If you

Y do not, see the section on cleaning and servicing the outlet valve.

7. Turn the pressure control knob counterclockwise to the minimum pressure setting.

urn the motor switch to OFF

Mounting the Paint Hopper

Return Tube

Paint Hopper Cover

Return Tube Fitting

Return Tube

CAUTION

Pressure Control Knob

PRIME/SPRAY Knob

1. Align the bottom of the paint hopper with the threaded inlet valve on the paint pump block.

. Turn the paint hopper clockwise to thread it onto the inlet

valve. Continue to turn the paint hopper until it is secure on the inlet valve.

NOTE: Make sure the threads are straight and the

3. Place the filter screen into the bottom of the paint hopper

hopper turns freely on the inlet valve. Do not cross-thread.

and snap it in position.

Attaching the Return Tube

1. Make sure that the motor switch is turned to OFF.

2. Screw the return tube fitting found in the literature set into the return tube port on the side of the pump.

NOTE: Do not over-tighten. Hand-tighten only. Some

threads will be visible even when fully tightened.

3. Place the straight end of the return tube into the return tube fitting.

Priming the Pump

. Turn the pressure control knob counterclockwise to its

owest pressure setting.

2. Remove the paint hopper cover and fill the paint hopper with material.

3. Turn the PRIME/SPRAY knob to PRIME.

4. Turn the motor switch to ON.

5. Turn the pressure control knob clockwise to between half and full pressure. Let the unit prime 1 to 2 minutes after material begins to flow through the return tube.

4. Thread the nut on the return tube onto the return tube fitting and tighten until the return tube is secure.

5. Place the hook end of the return tube into the hole in the paint hopper cover

Always reduce the pressure to zero before changing the position of the PRIME/SPRAY knob. Failure to do so may cause damage to the paint pump diaphragm.

If the pressure control knob is reduced to zero and the PRIME/SPRAY knob is still on SPRAY while the sprayer is

operating, there will be high pressure in the hose and spray gun until the PRIME/SPRA or until the spray gun is triggered to relieve the pressure.

knob is turned to PRIME

Spraying

Approximately

10 to 12 inches

Right way

Wrong way

Keep stroke smooth and at an even speed.

Even coat throughout

Approximately

10 to 12 inches

Heavy Coat

Do not flex wrist while spraying.

Light Coat Light Coat

Good spray pattern

Paint tailing pattern

Pressure Control Knob

PRIME/SPRAY Knob

roper way to trigger the spray gun

Aproximately

0 to 12 inches

Keep stroke

ven

Start stroke End strokePull trigger Release triggerKeep steady

Spraying Technique

The key to a good paint job is an even coating over the entire surface. This is done by using even strokes. Keep your arm moving at a constant speed and keep the spray gun at a constant distance from the surface. The best spraying distance is 10 to 12 inches between the spray tip and the surface.

Keep the spray gun at right angles to the surface. This means moving your entire arm back and forth rather than just flexing your wrist.

Overlap each stroke by about 30%. This will ensure an even coating.

hen you stop painting, lock the gun trigger lock, turn the

W pressure control knob counterclockwise to its lowest setting and set the PRIME/SPRAY knob to PRIME. Turn the motor switch to OFF and unplug the sprayer.

If you expect to be gone more than 1 hour, follow the short term clean up procedure described in the CLEANUP section of this manual.

Practice

1. Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

2. Turn the pressure control knob counterclockwise to its to its lowest setting.

Keep the spray gun perpendicular to the surface, otherwise one end of the pattern will be thicker than the other.

The spray gun should be triggered by turning it on and off with each stroke. end of the stroke. Do not trigger the gun during the middle of a

This will save paint and avoid paint buildup at the

stroke. This will result in an uneven spray and splotchy coverage.

3. Turn the PRIME/SPRAY knob to SPRAY.

4. Turn the pressure control knob clockwise to its highest setting. The paint hose should stiffen as paint begins to flow through it.

5. Unlock the gun trigger lock by turning the switch so that it is parallel to the handle.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to check the spray pattern.

Use the lowest pressure setting necessary to get a good

8. spray pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a fine spray.

Cleanup

Trigger locked

(gun will not spray)

Trigger locked

(gun will not spray)

CAUTION

WARNING

Overnight Storage

Long-Term Storage

Shutdown

. Turn the pressure control knob counterclockwise to the

inimum setting.

. Turn the PRIME/SPRAY knob to PRIME to release system

ressure.

3. Trigger the gun to remove any pressure that may still be in he hose.

4. Lock the trigger by rotating the trigger

lock forward until it stops.

5. Turn the motor switch to OFF and

unplug the sprayer.

6. For latex materials only, pour 1/2 cup

water slowly on the top of the paint to prevent the paint from drying. For other materials, seal the paint hopper with the hopper cover keeping the return tube in the paint.

7. Wrap the spray gun assembly in a damp cloth and place it

in a plastic bag. Seal the bag shut.

8. Place the sprayer in a safe place out of the sun for short-

term storage.

Startup

1. Remove the gun from the plastic bag.

2. Stir the water into the paint for latex materials. Remove

the hopper cover from the paint hopper and stir the paint for all other materials.

Do not allow paint to build up on the motor or the motor will overheat. Do not allow flammable solvents to come in

ontact with the motor or they could ignite.

NOTE: You will need a bucket, cleaning solution, a

NOTE: If spraying with latex paint, use warm soapy

Do not use mineral spirits or paint thinner on latex paint, or the mixture will turn into a jelly-like substance which is difficult to remove.

oothbrush, a wrench and cleaning rags.

ater for cleaning. If using oil or alkyd-based

aints, use mineral spirits or paint thinner.

Clearing the Paint Hopper

1. Lock the gun trigger by rotating the trigger lock forward until it stops.

2. Turn the pressure control knob counterclockwise to the minimum setting.

3. Turn the PRIME/SPRAY knob to PRIME.

4. Turn the motor switch to OFF.

5. Direct the return tube into the original paint bucket.

6. Turn the motor switch to ON.

7. Turn the pressure control knob to 1/2 maximum pressure. This will draw the remaining paint in the paint hopper through the pump, up the return tube, and into the paint bucket.

8. Turn the pressure control knob counterclockwise to the minimum pressure setting.

9. Trigger the gun to relieve pressure and lock the gun.

10. Remove the spray tip and guard and place them into a container of water or appropriate solvent for the type of material with which you are painting.

Fill the paint hopper with water or an appropriate solvent

for the type of material with which you are painting.

12. Direct the return tube into a waste bucket.

13. Increase the pressure to 1/2 the maximum pressure. Let the water or solvent circulate for 2-3 minutes to flush paint out of the pump, the paint hopper

, and the return tube.

Clearing the Paint Hose

1. To save paint left in the hose, release the gun trigger lock and carefully trigger the gun with the spray tip removed against the inside of the paint container

Check to be sure that the PRIME/SPRA

3. PRIME and that the pressure is completely reduced.

Plug sprayer in and turn the motor switch to ON.

5. After the sprayer is primed, turn the PRIME/SPRAY knob to SPRAY and gradually turn the pressure control knob clockwise to increase the pressure.

6. Test the sprayer on a practice piece and begin spraying.

Y knob is set to

2. Turn the pressure control knob counterclockwise to the minimum pressure setting.

3. Turn the PRIME/SPRAY knob to SPRAY.

4. Turn the pressure control knob slowly until paint starts to flow into the bucket. As soon as the water or solvent starts to come into the bucket, release the trigger.

5. Change to clean water or solvent, point the gun to the side of the waste bucket, and continue circulating for another 5 minutes to thoroughly clean the hose, pump and spray gun.

6. Turn the pressure control knob counterclockwise to its lowest setting.

7. Turn the PRIME/SPRAY knob to PRIME.

8. Trigger the gun to remove any pressure which may still be in the hose.

9. Lock the gun trigger by rotating the trigger lock forward until it stops.

0. Turn the motor switch to OFF.

Clearing the Gun

1. Remove the spray gun from the paint hose using two adjustable wrenches.

2. Remove the filter housing from the gun. Place the gun and the filter assembly into a container of water or solvent to soak.

3. Cover the paint container and set it aside.

4. Clean the spray tip and gun filter with a soft brush.

5. Reassemble the gun and filter. Assemble the spray tip in the cleaning position with the arrow pointing to the back of the gun.

13. Trigger the gun to remove any pressure which may still be in the hose.

14. Lock the gun trigger by rotating the trigger lock forward until it stops.

5. Turn the motor switch to OFF.

Final Cleanup

1. Remove the tip assembly.

2. Turn the motor to ON.

3. Turn the PRIME/SPRAY knob to SPRAY.

4. Turn the pressure control knob clockwise to 1/2 power. . Trigger the gun into the cleaning bucket until the hopper is

empty.

. Refill the hopper and continue flushing the system until

he solution coming out of the gun appears clean.

7. Lock the gun and turn the pressure control knob

counterclockwise to its lowest setting.

8. Turn the PRIME/SPRAY knob to PRIME.

9. Remove the hopper from the inlet valve.

10. Clean the threads of the inlet valve with a damp cloth.

11. Fill the inlet valve with a light household oil.

6. Attach the paint hose to the gun and tighten using two wrenches.

7. Turn the motor switch to ON.

8. Unlock gun trigger by turning the gun trigger lock so that it is parallel to the gun handle.

9. Turn the PRIME/SPRAY knob to SPRAY and point the gun to the side of the waste bucket.

10 Trigger the gun and gradually turn the pressure control

knob clockwise to 1/2 pressure. Continue to trigger the gun for approximately 30 seconds.

11. Turn the pressure control knob counterclockwise to its lowest setting.

12. Turn the PRIME/SPRAY knob to PRIME.

12. Turn the PRIME/SPRAY knob to SPRAY to distribute the oil.

NOTE: Proper cleaning and oiling of the pump after

13. Turn the pressure control knob counterclockwise to its

14. Turn the PRIME/SPRAY knob to PRIME.

15. T

16.

17.

18. Remove the hopper filter and clean in clean water or the

19. Return the hopper filter to its position in the hopper and

20. Wipe the entire unit, hose and gun with a damp cloth to

use are the most important steps you can take to insure proper operation after storage.

lowest setting.

rigger the gun to remove any pressure that may still be

in the hose. Lock the gun trigger by rotating the trigger lock forward

until it stops..

urn the motor switch to OFF

appropriate solvent. Use a soft brush.

replace the hopper on the inlet valve.

remove accumulated paint.

Maintenance

Valve Body

O-ring

Seal

Seat

Ball

Spring

Ball Stop

Follow these procedures when encountering problems indicated in the troubleshooting section.

Removing and Cleaning the Inlet Valves

1. Be certain that the sprayer is off.

2. Remove the inlet valve assembly using a 27 millimeter socket or box end wrench.

3. Test movement of the valve by pushing on it from the open end of the valve housing with a screwdriver or the eraser end of a pencil. It should move about 1/16 of an inch. If it does not move, it should be cleaned or replaced.

OTE: This spring is manufactured to a very specific

3. Remove the seat and ball assembly.

4. Clean all parts thoroughly. If the ball or seat show any

5. Cover all parts with a thin coat of light oil before

NOTE: You will need to align the ridge on the seat with

6. Drop in the valve ball.

7. Insert the ball stop and spring and replace the valve body.

8. Tighten the valve body securely with an adjustable

tension. Do not put in an unauthorized substitute. See the paint pump assembly parts diagram for the proper replacement part number.

sign of wear or damage, replace them with new parts. This carbide ball must seal tightly against its seat for the valve to function properly.

reassembling.

the groove in the pump housing when reassembling.

Be sure that the o-ring is positioned properly and that the tongue on the cap fits inside the spring.

wrench. Do not over-tighten.

NOTE: The inlet valve must be oiled after every job.

4. Thoroughly clean the valve assembly with water or the

5. If you have properly cleaned the valve and water drips out

6. Install a new or cleaned valve in the pump block and then

This will reduce or eliminate priming problems the next time the sprayer is used.

appropriate solvent. Use a small brush.

of the bottom, the valve is worn and needs to be replaced.

properly seated valve filled with water and held vertically

A will not drip.

fill the valve with light oil or solvent.

Removing and Cleaning the Outlet Valve

It may be necessary to remove and clean the outlet valve or to replace parts inside the valve worn out through normal use.

1. Remove the outlet valve body with a wrench.

Remove and clean the ball stop and small spring inside

2. the valve using a wire hook or tweezers. Replace the spring if it is broken or worn.

Cleaning the Hopper Screen

The screen at the bottom of the paint hopper may need cleaning periodically. Check it every time you add paint. Remove the screen by pulling it out of the hopper with a pliers. Clean the screen with water or solvent and a soft-bristle brush, if necessary.

roblem

The sprayer does not start up.

Troubleshooting

ause

1. The sprayer is not plugged in. . The ON/OFF switch is set to OFF.

3. Low or no voltage is coming from the

wall plug.

4. The sprayer was turned off while still under

pressure.

5. The extension cord is damaged or has too

low a capacity.

6. The thermal overload on the sprayer is

tripped.

7. There is a problem with the motor.

olution

1. Plug the sprayer in. . Turn the ON/OFF switch to ON.

3. Properly test the power supply voltage.

4. Turn the PRIME/SPRAY knob to PRIME.

5. Replace the extension cord.

6. Allow the motor to cool and move the sprayer to a

cooler spot.

7. Take the sprayer to a SprayTECH Authorized Service

Center.

The sprayer starts up but does not draw in paint when the PRIME/SPRAY knob is set to PRIME.

The sprayer draws up paint but the pressure drops when the gun is triggered.

The sprayer will not shut off.

The spray gun leaks.

The tip assembly leaks.

1. The unit will not prime properly or has lost prime.

2. The paint hopper is empty

3. The hopper filter is clogged.

4. The inlet valve is stuck.

5. The outlet valve is stuck.

6. The PRIME/SPRAY valve is plugged.

The inlet valve is worn or damage.

. There is a problem with the diaphragm.

9. The hydraulic oil level is low or empty.

1. The spray tip is worn.

2. The hopper filter is clogged.

3. The gun or spray tip filter is plugged.

4. The paint is too heavy or coarse.

5. The outlet valve assembly is dirty or worn.

6. The inlet valve assembly is damaged or worn.

1. The inlet or outlet valve ball or ball seat is worn.

2. Foreign matter or paint has built up between the ball and the seat.

1. Internal parts of the gun are worn or dirty.

1. The tip was assembled incorrectly.

2. A seal is worn.

1. Try to prime the unit again.

2. Fill the paint hopper with paint.

3. Clean the hopper filter.

4. Clean the inlet valve.

5. Clean the outlet valve and replace any worn parts.

6. Take the sprayer to a SprayTECH Authorized Service Center.

Replace the inlet valve.

. Take the sprayer to a SprayTECH Authorized Service

Center.

9. Take the sprayer to a SprayTECH Authorized Service Center.

1. Replace the spray tip with a new tip.

2. Clean the hopper filter.

3. Clean or replace the proper filter. Always keep extra filters on hand.

4. Thin or strain the paint.

5. Clean or replace the outlet valve assembly.

6. Replace the inlet valve.

1. Take the sprayer to a SprayTECH Authorized Service Center.

2. Take the sprayer to a SprayTECH Authorized Service Center.

1. Take the sprayer to a SprayTECH Authorized Service Center.

1. Check the tip assembly and assemble properly.

2. Replace the seal.

The spray gun will not spray.

The paint pattern is tailing.

The thermal overload tripped and shut off the sprayer.

NOTE:

When the PRIME/SPRA

1. The spray tip, the gun filter or the tip filter is plugged.

2. The spray tip is in the CLEAN position.

1. The pressure is set too low. The gun, the tip, or the hopper filter

2. is plugged.

3. The tip is worn.

4. The paint is too thick.

1. The motor overheated.

2. The extension cord is too long or is too small a gauge.

3. Paint has built up on the motor.

4. The motor was started while the sprayer was under pressure.

5. The sprayer was sitting in the hot sun.

valve is on SPRAY and there is flow through the return tube, remove the

PRIME/SPRAY valve and clean or replace it.

NOTE:

The electric motor should always be kept clean and dry motor will cause the motor to overheat.

1. Clean the spray tip, gun filter or tip filter.

2. Put the tip in the SPRAY position.

1. Increase the pressure.

2. Clean the filters.

3. Replace the spray tip.

4. Thin the paint.

Allow to cool for 30 minutes.

2. Allow to cool for 30 minutes and replace the extension cord with a shorter extension or a thicker gauge cord.

3. Clean the paint from the motor.

4. Restart the sprayer in the PRIME mode.

5. Move the sprayer out of the sun.

. Paint acts as an insulator

. Too much paint on the

Consignes de sécurité

AVERTISSEMENT

ATTENTION

AVERTISSEMENT

CET ENSEMBLE EST DOTÉ D'UN DISPOSITIF DE REMISE EN MARCHE AUTOMATIQUE AVEC PROTECTION THERMIQUE. EN CAS DE SURCHARGE, CE DISPOSITIF DÉBRANCHE LE MOTEUR DU BLOC D'ALIMENTATION.

• Le moteur se remet en marche sans avertissement lorsque le protecteur est réarmé automatiquement.

Il faut toujours débrancher le moteur du bloc

•

'alimentation avant de travailler sur le matériel.

• Lorsque le dispositif de remise en marche automatique débranche le moteur du bloc d'alimentation, réduire la pression en tournant la soupape d'amorçage à AMORCER.

• Mettre l'interrupteur MARCHE/ARRÊT à ARRÊT.

NOTA : Il faut remédier à la cause de la surcharge

DANGER: Blessures résultant d'une injection cutanée - Le

NE PAS TRAITER CE TYPE DE BLESSURE COMME S'IL S'AGISSAIT D'UNE SIMPLE COUPURE ! Une amputation peut en résulter. Consulter un médecin immédiatement.

Le plus haut niveau de fonctionnement du pistolet est une pression du fluide de 2800 PSI.

PRÉVENTION:

• NE JAMAIS diriger le pulvérisateur vers toute partie du corps.

• NE JAMAIS placer toute partie du corps devant le jet.

• NE JAMAIS placer les mains devant le pulvérisateur. Les

• TOUJOURS bloquer la détente du pistolet, fermer la pompe à

• Toujours débrancher le pistolet avant d'effectuer toute

•

• TOUJOURS enlever la tête de pulvérisation avant

•

• NE JAMAIS utiliser un pistolet qui ne soit pas muni d'un

•

avant de relancer l'appareil. À ce sujet, voir la rubrique DÉPANNAGE.

jet de peinture haute pression produit par cet appareil peut transpercer la peau et les tissus sous-jacents, causant des blessures graves pouvant aller jusqu'à l'amputation.

ÉVITER d'entrer en contact avec un jet de fluide sortant d'une fuite dans le tuyau à fluide.

gants ne sont pas une protection suffisante contre les risques d'injection cutanée.

fluide et décharger toute la pression avant de faire de l'entretien, de nettoyer le protecteur de la tête, de changer de tête ou de laisser l'appareil sans surveillance. Le bouton AMORCER/PULVÉRISER doit être tourné à AMORCER, afin d'éliminer la pression. Consulter la PROCÉDURE DE

ATION DE LAPRESSION décrite dans le présent manuel.

LIMIT

opération d'entretien ou de nettoyage du protecteur de tête ou de remplacement des embouts, ou lorsque le pistolet n'est pas utilisé.

OUJOURS garder le protecteur de tête en place durant

T l'opération de pulvérisation. Ce dispositif fournit une certaine protection contre toute blessure résultant d'une injection cutanée; on l'utilise principalement à titre d'avertissement.

d'effectuer un lavage ou un nettoyage du système. Des fuites peuvent être provoquées dans le tuyau à

peinture par l'usure, par des faux plis ou par la mauvaise utilisation. Une fuite peut injecter des substances dans la peau, et il est donc indispensable d'examiner le tuyau à peinture avant chaque utilisation.

cran de sûreté ou de pontet en place et en bon état de fonctionnement.

ous les accessoires doivent avoir une valeur nominale

T d'au moins 2800 PSI. Cette exigence s'applique aux têtes de pulvérisation, aux pistolets, aux rallonges et aux tuyaux.

REMARQUE DESTINÉE AU MÉDECIN: Une injection cutanée est une blessure du type

traumatique. Il est essentiel de traiter ce genre de blessure à l'aide d'une intervention chirurgicale et ce, dans les plus brefs délais. NE PAS retarder le traitement dans le but d'effectuer des recherches sur le degré de toxicité du produit. La toxicité d'un produit ne doit être considérée que pour certaines substances ayant été directement injectées dans les vaisseaux sanguins. Il pourrait s'avérer nécessaire de consulter un spécialiste en chirurgie plastique, ou encore, un spécialiste en chirurgie reconstructive de la main.

DANGER: EXPLOSION OU INCENDIE - Les émanations

RÉVENTION:

• Un approvisionnement d'air frais et une évacuation des

• Éviter toute source d'ignition, telle que des étincelles

• Des appareils d'extinction d'incendie doivent être en place

• Garder la pompe à l'écart de la zone de pulvérisation, afin

• L'écoulement à haute vitesse d'un liquide à travers le

• Pour le travail sans air, utiliser uniquement les tuyaux à

• Respecter les mesures de sécurité et les avertissements

•

DANGER: EXPLOSION CAUSÉE P

PRÉVENTION:

•

provenant des solvants et des peintures peuvent exploser ou s'enflammer, entraînant des dommages matériels ou des blessures graves.

gaz doivent être assurés, afin que l'air entourant la zone de pulvérisation soit libre de toute accumulation de vapeurs inflammables.

d'électricité statique, des flammes nues, des veilleuses, des objets chauds, des cigarettes, ou des étincelles produites lors du branchement ou du débranchement des cordons d'alimentation ou du déclenchement des interrupteurs d'éclairage.

et en bon état de fonctionnement.

d'éviter les vapeurs de solvants et de peintures.

matériel peut générer l'électricité statique. Il faut donc assurer une bonne mise à la terre du matériel dont on se sert ainsi que des objets dans la zone de pulvérisation et aux alentours, pour éviter la décharge de l'électricité statique et les étincelles.

fluide à haute pression qui soient mis à la terre ou qui soient bons conducteurs de l'électricité. S'assurer que le pistolet est mis à la terre correctement à travers les raccords des tuyaux.

du fabricant des solutions et des produits. Lors du lavage du matériel, utiliser la plus basse pression

possible.

TIBILITÉ

DES MATÉRIAUX - Peut causer des dommages

AR L'INCOMP

matériels ou des blessures graves.

Ne pas utiliser de l'eau de Javel. Ne pas utiliser de solutions halocarbonées, tels que le

chlorure de méthylène et le 1-1-1 trichloro-éthane. Ces produits ne sont pas compatibles avec l'aluminium et peuvent provoquer une explosion. En cas de doute, communiquer avec le fournisseur du produit en question.

Français

DANGER: VAPEURS DANGEREUSES - Les peintures, les

ATTENTION

Prise de terre

Goupille de mise à la terre

Couvercle du boîtier de prise de terre

PRÉVENTION:

• Utiliser un respirateur ou un masque dans toute situation où il

• Utiliser des lunettes de protection pour empêcher les

ANGER :GÉNÉRALITÉS - Peut causer des dommages

PRÉVENTION:

• Lire toutes les directives et toutes les mesures de sécurité

• Se conformer aux règlements locaux, provinciaux et

• Les normes de sécurité du gouvernement des États-Unis

• Cette pompe, qui fonctionne à haute pression sans air, est

• Avant chaque utilisation, vérifier tous les tuyaux pour

• Tous les tuyaux, pivots, pistolets et accessoires utilisés avec ce

• Ne pas pulvériser par des temps de grand vent.

solutions, les insecticides et autres produits peuvent être dangereux en cas d'inhalation, provoquant des nausées graves, des évanouissements ou un empoisonnement.

y a risque d'inhalation de vapeurs. Lire toute la documentation accompagnant le produit de pulvérisation et le masque, afin de s'assurer qu'une protection adéquate est offerte contre l'inhalation de vapeurs dangereuses.

vapeurs dangereuses de pénétrer dans les yeux.

atériels ou des blessures graves

portant sur l'équipement et sur le produit de pulvérisation avant l'emploi de tout équipement.

nationaux appropriés régissant la ventilation, laprévention des incendies et l'exécution des opérations.

ont été adoptées en application de la Occupational Safety and Health Act (OSHA) (Loi sur la santé et la sécurité au travail). Il convient de prendre connaissance de ces normes, et surtout de l'article 1910 des Normes générales et de l'article 1926 des Normes de construction.

conçue pour être utilisée exclusivement avec des pièces autorisées par le fabricant. L'utilisateur qui emploie cette pompe avec des pièces qui ne se conforment pas à la spécification minimum et aux mesures de sûreté prévues par le fabricant de la pompe assume tous les risques et toutes les responsabilités découlant d'un tel usage.

repérer éventuellement des coupures, des fuites, des zones d'abrasion et le renflement du revêtement ainsi que des dommages aux raccords ou leur déplacement. Si un de ces problèmes est constaté, il faut remplacer le tuyau immédiatement. Ne jamais réparer un tuyau à peinture; il faut le remplacer avec un autre tuyau mis à la terre.

matériel doivent avoir une valeur nominale d'au moins 2800 PSI.

Instructions de mise à la terre

Cet appareil doit être mis à la terre. La mise à la terre réduit

es risques d'électrocution lors d'un court-circuit en permettant

l au courant de s'écouler par le fil de mise à la terre. Cet

ppareil est muni d'un cordon électrique avec fil de mise à la

a terre ainsi que d'une fiche de terre. La fiche doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.

DANGER — Une prise de terre mal branchée peut être à l'origine d'électrocutions. S'il s'avère nécessaire de réparer ou de remplacer le cordon électrique ou la fiche, ne pas brancher le fil vert de mise à la terre sur l'une ou l'autre des bornes à broche plate. Le fil recouvert d'un isolant vert avec ou sans rayures jaunes est le fil de mise à la terre et doit être branché sur la broche de mise à la terre.

Si vous ne comprenez pas les instructions de mise à la terre ou si vous n'êtes pas sûr que l'appareil est correctement mis à la terre, contactez un électricien agréé. Ne pas modifier la fiche d'origine. Si la prise ne convient pas à la fiche, faites installer la prise adéquate par un électricien agréé.

Utiliser uniquement une rallonge à trois fils munie d'une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l'appareil. S'assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu'elle soit d'un calibre suffisant pour supporter l'intensité du courant requise par l'appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l'intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit comprendre la marque WA après la désignation indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.

Utiliser uniquement une rallonge à trois fils dotée d'une fiche de mise à la terre à trois broches et d'une prise à trois fentes pouvant accepter la fiche sur le produit. S'assurer que la rallonge est en bon état. S'assurer également que cette dernière convient au courant consommé par l'appareil. Pour une longueur inférieure à 15,2 m (50 pieds), utiliser une rallonge no 18 AWG. Pour une longueur supérieure à 15,2 m (50 pieds), utiliser une rallonge no 14 ou no 16 AWG. Une rallonge de section inférieure produira une perte de tension, entraînant une perte de puissance et la surchauffe.On recommande l'utilisation d'un cordon de calibre 14 ou 12.

NOTA : Ne pas utiliser plus de 100 pieds de cordon

de rallonge. Au cas où il serait nécessaire de faire de la peinture à une distance de plus de 100 pieds du bloc d'alimentation, utiliser d'autres tuyaux à peinture et non pas d'autres rallonges. Par ailleurs, les rallonges plus courtes assureront une alimentation maximale et un bon fonctionnement.

Français

Advertencias de seguridad

ADVERTENCIA

PRECAUCION

ADVERTENCIA

LA UNIDAD CUENTA CON UN MECANISMO DE

ESTABLECIMIENTO AUTOMÁTICO TÉRMICAMENTE

R PROTEGIDO. EL MECANISMO DE RESTABLECIMIENTO

UTOMÁTICO TÉRMICAMENTE PROTEGIDO HACE QUE

A EL MOTOR SE DESCONECTE DEL SUMINISTRO DE ENERGÍA SI SE PRESENTA UNA SOBRECARGA.

• El motor arrancará de nuevo sin ninguna advertencia uando el protector se restablezca automáticamente.

• Desconecte siempre el motor del suministro de energía

antes de empezar a trabajar con el equipo.

• Cuando el mecanismo de restablecimiento automático

térmicamente protegido haga que el motor se desconecte del suministro de energía, gire la válvula de cebadura hasta la posición PRIME (cebar) para liberar la presión.

• Gire el interruptor ON/OFF (encendido/apagado) hasta la

posición OFF (apagado).

NOTA: La causa de la sobrecarga debe corregirse

antes de arrancar de nuevo. Vea la sección DETECCIÓN DE PROBLEMAS.

PELIGRO: LESIÓN DE PERFORACIÓN – Este equipo

¡NO SE TRATE COMO UNA SIMPLE CORTADURA! la perforación de la piel puede llevar a la amputación. Véase inmediatamente a un médico.

El valor máximo de operación de la pistola corresponde a una presión de fluido de 2800 lb/pulg2.

PREVENCIÓN:

• JAMAS apunte la pistola hacia cualquier parte de su cuerpo.

• JAMAS permita que alguna parte de su cuerpo entre en

• JAMAS ponga su mano delante de la pistola. Los guantes

• Bloquee SIEMPRE el gatillo de la pistola, apague la

• SIEMPRE desenchufe la pistola de pulverización antes de

• Quite SIEMPRE la boquilla del atomizador antes de

•

• No use NUNCA una pistola de atomización que no tenga

produce un chorro de pintura a alta presión que puede perforar la piel y los tejidos que se encuentran abajo, ocasionando lesiones graves y la posible amputación.

contacto con el chorro. EVITE TENER CONTACTO con el fluido que salga de fugas que haya en la manguera de fluido.

no proporcionan protección adecuada contra lesiones de perforación.

bomba de fluido y libere toda la presión antes de dar mantenimiento, limpiar el protector de la boquilla, cambiar las boquillas o dejar desatendido el sistema. La presión no se liberará al apagar el motor. Para liberar la presión debe girarse la perilla PRIME/SPRAY hasta la posición PRIME . Consulte el PROCEDIMIENTO DE LIBERACIÓN DE PRESIÓN que se describe en este manual.

dar servicio, limpiar el protector de la punta, cambiar las boquillas o dejar la pistola sin supervisión.

enjuagar o limpiar el sistema. Pueden desarrollarse fugas en la manguera de pintura

por causa del desgaste, retorcimientos o el abuso. Una fuga es capaz de inyectar el material en la piel. Inspeccione antes la manguera de pintura cada vez que la use.

un bloqueador o un protector de gatillo puesto y que funcione.

• Todos los accesorios deben tener una capacidad de 2800 b/pulg2 o mayor. Esto incluye las boquillas de

l atomización, las pistolas, las extensiones y la manguera.

OTA PARA EL MÉDICO:

N Il a perforación de la piel constituye un serio

traumatismo. Es importante tratar quirúrgicamente la herida lo más pronto posible. NO RETRASE el

ratamiento para poder estudiar la toxicidad. La

t toxicidad es importante cuando determinadas resinas

xóticas penetran directamente en el torrente

e sanguíneo. Se recomienda consultar con un cirujano plástico o un cirujano especializado en la reconstrucción de las manos.

PELIGRO: EXPLOSION O FUEGO - Los vapores emitidos

PREVENCIÓN:

• Suministre aire fresco y de escape para evitar la

• Evite cualquier fuente de encendido como las chispas de

• Mantenga equipo de extinción cerca y en buenas

• Mantenga la bomba lejos del área de atomización para

• Un flujo de material con una velocidad elevada que

• Use solamente mangueras para fluidos de alta presión

• Observe las precauciones y advertencias de seguridad del

• Cuando enjuague el equipo utilice la presión más baja posible.

PELIGRO: EXPLOSIONES OCASIONADAS POR

PREVENCIÓN:

• No use blanqueadores.

• No use solventes que contengan hidrocarburos halogenados,

PELIGRO: VAPORES PELIGROSOS - Las pinturas, los

PREVENCIÓN:

• Use un respirador o una mascarilla cuando exista la

por solventes y pinturas pueden explotar o incendiarse, causando daños a la propiedad y/o severas lesiones personales.

acumulación de vapores inflamables en el ambiente que rodea al pulverizador.

electricidad estática, llamas, luces piloto, objetos calientes, cigarrillos y chispas producidas por la conexión o desconexión de cables de alimentación eléctrica o conmutadores de luces.

condiciones.

evitar los vapores de solvente y pintura.

atraviese el equipo puede generar electricidad estática. El equipo que se utilice, así como los objetos que estén dentro y alrededor del área de atomización, deben conectarse a tierra de manera apropiada para prevenir las descargas eléctricas y las chispas.

conductoras o conectadas a tierra para las aplicaciones sin aire. Asegúrese de que la pistola esté conectada a tierra de manera apropiada mediante conexiones de manguera.

fabricante con respecto al uso de substancias y solventes.

SUBSTANCIAS INCOMPATIBLES - Pueden causar daños a la propiedad o lesiones graves.

como el cloruro de metileno y el 1,1,1-tricloroetano. Estas substancias no son compatibles con el aluminio y podrían ocasionar una explosión. Si tiene dudas acerca de la compatibilidad de una substancia con el aluminio, póngase en contacto con su proveedor de recubrimientos.

solventes, los insecticidas y otras substancias pueden ser dañinos al inhalarse y causar severas náuseas, desmayos o envenenamiento.

posibilidad de inhalación de vapores. Léanse todas las instrucciones incluidas con las substancias que se vayan a rociar y con la mascarilla para asegurar la protección necesaria contra la inhalación de vapores dañinos.

Español

PELIGRO: GENERAL - Puede causar daños a la propiedad

PRECAUCION

Tomacorriente aterrado

Terminal de tierra

Tapa de la caja del tomacorriente aterrado

o severas lesiones.

PREVENCIÓN:

• Antes de operar cualquier equipo, lea todas las instrucciones y los avisos de seguridad del equipo y de las substancias que se vayan a rociar.

• Observe todas las normas locales, estatales y nacionales relativas a la ventilación, prevención y operación.

• Los Estándares de Seguridad del Gobierno de los Estados Unidos se han adoptado bajo el Acta de Seguridad y Salud Ocupacionales (OSHA por sus siglas en inglés). Deben consultarse estos estándares, particularmente la parte 1910 de los Estándares Generales y la parte 1926 de los Estándares de la Construcción.

• La bomba de alta presión sin aire está diseñada para usarse solamente con piezas autorizadas por el fabricante. Cuando se use esta bomba con piezas que no cumplan con las especificaciones mínimas ni con los dispositivos de seguridad del fabricante de la bomba, el usuario asumirá todos los riesgos y responsabilidades legales.

• Antes de usarlo cada vez, revise todas las mangueras para ver que no tengan cortadas, fugas, una cubierta desgastada por abrasión o con abolladuras, así como uniones dañadas o que se hayan movido. Si existiera cualquiera de estas condiciones, reemplace la manguera inmediatamente. No repare nunca una manguera de pintura. Reemplácela con otra manguera conectada a tierra.

• Todas las mangueras, soportes giratorios, pistolas y accesorios que se usen con esta unidad deben tener una capacidad de presión de 2800 lb/pulg2 o mayor.

• No atomice en días con viento.

Instrucciones para conectar a tierra

Este producto se debe conectar a tierra. En caso de que ocurra un corto circuito, la conexión a tierra reduce el riesgo de choque eléctrico al proporcionar un alambre de escape para la corriente eléctrica. Este producto está equipado con un cable que tiene un alambre de conexión a tierra con un enchufe de conexión a tierra apropiado. El enchufe se debe enchufar en una toma de corriente que se haya instalado y conectado a tierra debidamente, de acuerdo con todos los códigos y estatutos locales.

PELIGRO — Una instalación inapropiada del enchufe de conexión a tierra puede dar como resultado el que exista un riesgo de choque eléctrico. Si es necesario reparar o reemplazar el cable o el enchufe, no conecte el alambre de conexión a tierra a ninguno de los terminales de hoja planos. El alambre con aislamiento que tiene la superficie exterior de color verde con franjas amarillas o sin ellas es el alambre de conexión a tierra que debe conectarse al conector de conexión a tierra.

Verifique con un electricista o técnico de servicio calificado si las instrucciones para conectar a tierra no le han quedado completamente claras, o si duda que el producto haya quedado conectado a tierra de manera apropiada. No modifique el enchufe que se proporciona. Si el enchufe no entra en la toma de corriente, pídale a un electricista calificado que instale la toma apropiada.

Use sólo un cable de extensión de tres hilos que tenga un enchufe con tres contactos y un tomacorriente con conexión de tierra que sea compatible con el enchufe del producto. Asegúrese que su cable de extensión esté en buenas condiciones. Cuando use un cable de extensión, asegúrese de usar uno que pueda soportar la corriente que consuma su producto. Para distancias inferiores a 50 pies, use un cable de extensión AWG No. 18. Para distancias mayores de 50 pies use un cable de extensión AWG No. 14 ó 16. Un cable de menor capacidad causará una caída del voltaje de la línea, ocasionando pérdida de potencia y recalentamiento. Se recomienda un alambre de calibre 14 ó 12.

NOTA: No use una extensión de más de 100 pies. Si

necesita pintar a una distancia que esté más allá de 100 pies de su fuente de energía, alargue la manguera de pintura, no la extensión. Las extensiones más cortas asegurarán que se tenga la máxima energía eléctrica para una operación apropiada.

Use solamente extensiones trifilares que tengan un enchufe de conexión a tierra de 3 hojas y un receptáculo de triple ranura que acepte el enchufe del producto. Asegúrese de que su extensión esté en buenas condiciones. Cuando use una extensión, asegúrese de usar una que sea lo suficientemente resistente como para soportar la corriente que descargue su producto. Un cable de un tamaño menor causará una caída de voltage en la línea que dará como resultado una pérdida de energía y un sobrecalenta|ôento. Se recomienda usar un cable de calibre 12. Si se utiliza un cable de extensión en el exterior, tiene que estar marcado con el sufijo W-A después de la designación del tipo de cable. Por ejemplo, SJTW-A para indicar que el cable es apropiado para uso en exteriores.

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Parts Listing

Main Assembly

Item Part # Description Quantity

1 2

3 ---------- Pump head assembly ...........................1

4 0555124 Diaphragm pump ..................................1

5 0508271 Left leg..................................................1

6 0551525 Plug.......................................................2

7 0555513 Tube cap...............................................2

8 0508259 Handle assembly ..................................1

0288144

9801533 Carriage bolt .........................................4

Hopper assembly

..................................

Item Part # Description Quantity

9 10

11 9820206 Washer..................................................2

12 0508660 Screw....................................................2

13 0508270 Right leg................................................1

14 0508377 Cord wrap .............................................1

15 0508267 Mounting plate ......................................1

16 9811122 Lock nut ................................................4

0288478

0508276 Screw....................................................2

Handle grip

...........................................

Diaphragm Pump (P/N 0555124)

17 18 19

4 5 6

7 8 9

11 12

13 14

Item Part # Description Quantity

1 0555123 Pump head .................................................1

2 0270494 Diaphragm ring...........................................1

0278240

0288775

5 9801109 Set screw....................................................2

6 0270529 Valve stem ..................................................1

7 0047373 Pressure regulating spring..........................1

8 0089518 O-ring..........................................................1

9 0089475 Pressure valve needle................................1

10 0278339 Hydraulic piston ..........................................1

11 0005311 Piston spring...............................................1

0270548

0089456 Retainer ......................................................1

14 0278359 Gasket ........................................................1

0278341

Diaphragm

Pressure control knob.................................1

Piston washer

Hydraulic cover

..................................................1

.............................................

...........................................

Item Part # Description Quantity

16 9800049 Screw..........................................................9

17 0047393 Retaining ring..............................................1

0090031

0089829

20 9900355 Socket screw ..............................................4

21 9921601 Lock washer................................................4

22 0270546 Motor (includes items 27 and 28)...............1

23 0089930 Seal.............................................................1

24 0270477 Seal.............................................................1

25 0089929 Ball bearing.................................................1

26 0278237 Hydraulic housing assembly

0270462 Fan (not shown)..........................................1

28 0270612 Fan cover (not shown)................................1

Eccentric sleeve and bearing assembly

Shaft key.....................................................1

(includes items 23 – 25)

...........................

.....1

Pump Head Assembly

5 6 7 8

9 10 11

14 1

Item Part # Description Quantity

1 0278242 Inlet valve assembly (includes item 2)........1

2 0089482 Sealing washer, nylon.................................1

3 0278334 Paint pump..................................................1

4 0555850 PRIME/SPRAY valve assembly..................1

5 0278362 Outlet seal...................................................1

6 0278241 Ball seat......................................................1

7 0093635 Ball..............................................................1

8 0047485 Outlet spring ...............................................1

9 0278361 Ball guide....................................................1

10 9871114 O-ring..........................................................1

11 0278335 Outlet fitting.................................................1

12 0278337 Pusher body................................................1

13 0278250

14 0278368 Pusher spring..............................................1

0156646

16 0278340 Pusher washer............................................1

Pusher stem assembly ...............................1

Seal.............................................................1

HopperAssembly

Item Part # Description Quantity

1 0279591 Cover, hopper .......................................1

2 0089917 Filter screen, fine (shown) ....................1

0088871 Filter screen, coarse

3 0090283 Hopper..................................................1

4 0093865 Return tube...........................................1

5 0090617 Fitting....................................................1

6 0090560 Return tube assembly...........................1

(includes items 4 and 5)

7 0279971 Hopper complete .................................1

(includes items 1 – 6)

Notes/Nota

Limited Warranty

SprayTECH

1770 Fernbrook Lane Minneapolis, MN 55447

Technical Assistance: 1-800-292-4637

Order Entry: 1-800-443-4500

Fax: 1-800-525-9501

www.spraytechinc.com

SprayTECH, a division of Wagner Spray Tech Corporation ("SprayTECH"), warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by SprayTECH, SprayTECH ’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to SprayTECH ’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies only when the unit is installed

nd operated in accordance with the recommendations and instructions of SprayTECH.

a This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident,

faulty installation, substitution of non- SprayTECH component parts, or tampering with the unit in a manner to impair normal operation.

Defective parts are to be returned to an authorized SprayTECH sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the

nd User transportation prepaid.

E THERE IS NO OTHER EXPRESS WARRANTY. SPRAYTECH HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES

INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO

HE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS

T LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL SPRAYTECH LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

SPRAYTECH MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY SPRAYTECH. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY SPRAYTECH (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) SPRAYTECH WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.

These products are covered by one or more of the following U.S. patents:

5,286,045 D349,711 5,263,789 5,252,210 D345,841 5,059,099 5,084,964 5,217,238 4,720,801 4,785,719 4,828,464 5,145,331 4,390,324 4,403,924 4,928,722 4,416,588 4,003,504 RE29,055 4,624,602 4,834,287 5,073,092 D376,637 D387,414 D382,938 3,963,180 4,025,045 D405,159 D412,965 5,505,381 5,765,753 5,887,793 5,893,522

ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER.

Patents

Material Safety Data Sheets (MSDS) are available on SprayTECH’s website or by calling Technical Service.

Wagner SprayTech 508090 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual