EnglishFrançaisEspañol
0215 • Form No. 0529403C
Owner’s Manual
Read this manual for complete instructions
Français (page 21) / Español (página 41)
Contents
2 Important Safety Information
4 Controls and Functions
5 Overview
6 Setup
7 Preparing to Spray
8 Power and Material Controls
9 Spray Pattern Adjustment
10 Proper Spraying Technique
12 Cleanup
16 Maintenance
17 Troubleshooting
18 Control Finish Nozzle Setup
61 Parts List
68 Warranty
Questions?
Call Wagner Technical Service at:
1-800-328-8251
Register your product online at:
www.wagnerspraytech.com
English
2 © Wagner Spray Tech - All Rights Reserved
Important Safety Information
Read all safety information before
operating the equipment. Save these
instructions.
Indicates a hazardous situation which,
if not avoided, could result in death or
serious injury.
To reduce the risks of re or explosion,
electrical shock and the injury to
persons, read and understand all
instructions included in this manual. Be
familiar with the controls and proper
usage of the equipment.
Grounding Instructions
This product must be grounded. In the event of an
electrical short circuit, grounding reduces the risk
of electric shock by providing an escape wire for
the electric current. This product is equipped with a
cord having a grounding wire with an appropriate
grounding plug. The plug must be plugged into an
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
WARNING - Improper installation of
the grounding plug can result in a risk
of electric shock.
If repair or replacement of the cord or plug is
necessary, do not connect the green grounding wire
to either at blade terminal. The wire with insulation
having a green outer surface with or without yellow
stripes is the grounding wire and must be connected
to the grounding pin.
Check with a qualied electrician or serviceman
if the grounding instructions are not completely
understood, or if you are in doubt as to whether the
product is properly grounded. Do not modify the
plug provided. If the plug will not t the outlet, have
the proper outlet installed by a qualied electrician.
This product is for use on a nominal 120 volt
circuit and has a grounding plug that looks like
the plug illustrated below. Make sure that the
product is connected to an outlet having the same
conguration as the plug. No adapter should be
used with this product.
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
WARNING - To reduce the risk
of re or explosion:
1. Do not spray ammable or combustible
materials near an open ame, pilot lights
or sources of ignition such as hot objects,
cigarettes, motors, electrical equipment and
electrical appliances. Avoid creating sparks
from connecting and disconnecting power
cords.
2. For use with only water-based or mineral
spirit-type materials with a minimum ash point
of 100º F (38ºC) — Do not spray or clean with
liquids having a ash point of less than 100º F
(38ºC). Flash point is the temperature at which
a uid can produce enough vapor to ignite.
3. Verify that all containers and collection systems
are grounded to prevent static discharge.
4. Connect to a grounded outlet and use
grounded extension cords (electric models
only). Do not use a 3 to 2 adapter.
5. Keep spray area well ventilated. Keep a good
supply of fresh air moving through the area
to keep the air within the spray area free from
accumulation of ammable vapors.
6. Do not smoke in the spray area.
7. Do not operate light switches, engines, or
similar spark producing products in the spray
area.
8. Keep area clean and free of paint or solvent
containers, rags, and other ammable materials.
9. Know the contents of the paint and solvents
being sprayed. Read all Material Safety Data
Sheets (MSDS) and container labels provided
with the paints and solvents. Follow the paint
and solvent manufacture’s safety instructions.
10. Fire extinguisher equipment shall be present
and working.
English
© Wagner Spray Tech - All Rights Reserved 3
Important Safety Information
WARNING - To reduce the risk of
injury:
1. Always wear appropriate gloves, eye protection,
clothing and a respirator or mask when
painting. Hazardous vapors – Paints, solvents,
insecticides, and other materials can be harmful
if inhaled or come in contact with body. Vapors
can cause severe nausea, fainting or poisoning.
2. Do not operate or spray near children. Keep
children away from equipment at all times.
3. Do not overreach or stand on an unstable
support. Keep eective footing and balance at
all times.
4. Stay alert and watch what you are doing.
5. Do not operate the unit when fatigued or under
the inuence of drugs or alcohol.
6. Never aim spray gun at any part of the body.
7. Follow all appropriate local, state, and national
codes governing ventilation, re prevention,
and operation.
8. The United States Government Safety Standards
have been adopted under the Occupational
Safety and Health Act (OSHA). These standards,
particularly part 1910 of the General Standards
and part 1926 of the Construction Standards
should be consulted.
9. Use only manufacturer authorized parts. User
assumes all risks and liabilities when using parts
that do not meet the minimum specications
and safety devices of the turbine manufacturer.
10. Power cord must be connected to a grounded
circuit.
11. Do not spray outdoors on windy days.
WARNING - To reduce the risk of
electric shock:
1. Always remove turbine before cleaning.
2. Power cord must be connected to a grounded
circuit.
3. Never submerge electrical parts in liquids.
4. Never expose the equipment to rain. Store
indoors.
5. Keep electrical cord plug and spray gun trigger
free from paint and other liquids. Never hold
the cord at plug connections to support the
cord. Failure to observe may result in an
electrical shock.
6. The electrical cord has been specially designed
to safely carry the electrical load of this system.
Do not use other non FLEXIO 990 HVLP turbines
in conjunction with this unit.
Important Electrical
Information
Use only a 3-wire extension cord that has a 3-blade
grounding plug and a 3-slot receptacle that will
accept the plug on the product. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough
to carry the current your product will draw. An
undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. A
14 gauge or 12 gauge, 25-foot 300V cord is
recommended. If an extension cord is to be used
outdoors, it must be marked with the sux W-A
after the cord type designation. For example, a
designation of SJTW-A would indicate that the cord
would be appropriate for outdoor use.
IMPORTANT:
Household use only. Intended
for indoor/outdoor use ONLY with materials
having ashpoint above 100ºF (38ºC).
Thank you for your purchase!
Thank you for purchasing the Wagner FLEXiO sprayer with best-in-class features
that are designed for spraying residential paint, un-thinned, indoors or out. Only
the FLEXiO sprayers have the power of the X-Boost® turbine and versatility of the
iSpray nozzle that will help you nish projects fast and professionally. They are
easy to use right out of the box and with low overspray and less clogging you will
enjoy the exibility to tackle all the painting projects on your list. We appreciate
your feedback, so please visit our website and write a review on the FLEXiO
handheld sprayer so we can continue to learn and improve our products.
Just click on www.wagnerexio.com
If you have any questions about your FLEXiO sprayer, please call Technical
Service at 1-800-328-8251. See www.wagnerspraytech.com in the “Contact
Us” section for Technical Service hours.
English
4 © Wagner Spray Tech - All Rights Reserved
Controls and Functions
Spray width
lever
X-Boost™ power dial
X-Boost™ turbine
ON / OFF switch
Filter housing (both sides)
Suction tube
holder / paint can
attachment bracket
Fluid pump
To turbine
power cord
(14.5 f
t)
2-Stage trigger
Turbine
power
cord
Suction tube
Material ow control
Adjustment ring
Spray nozzle
Belt clip attachment
Paint hose
To pain
t
hose
Fluid Pump:
The uid pump delivers
material from the material
container to the spray
nozzle via the spray hose.
ON/OFF Switch:
The ON/OFF switch on the
uid pump turns power to
the system on and o.
X-Boost Turbine:
The X-Boost Turbine
supplies the air that
forces the material out of
the spray nozzle. When
plugged in, power to the
turbine is provided by
pulling the trigger.
Spray Process
With this spray system, the uid pump delivers
material through the paint hose to the spray nozzle.
At the spray nozzle, the material is atomized (sprayed)
by the air provided by the turbine.
For a more detailed outline of the sprayer controls,
refer to pages 8-9.
English
© Wagner Spray Tech. - All Rights Reserved 5
Overview
Note: Follow the steps below to unpackage your sprayer
and prepare the system.
1. Pull the suction tube (a) from the suction tube holder.
Pull the yellow handle (b) away from the pump and
unhook it.
Pull it backwards over the pump to free the clear paint
hose (c) and electrical cable from the suction tube holder.
2. Once the clear paint hose and electrical cable are
removed from the suction tube holder, replace the yellow
handle (d) back into the pump as shown, just above the
suction tube holder.
3. On the other side of the pump, fold up the black
bracket (e) and remove the spray gun from the pump.
Completely unwind the paint hose.
Nozzle Selection
Note: Your unit includes two spray nozzles. See below to
determine the correct nozzle for your spraying project.
• DirectFeediSprayNozzle-usedforbroadsurface
coating. Designed for spraying thicker materials, such
as latex paints and stains. Spraying with this nozzle will
leave a slightly coarser nish that is between a roller and
ne-nish sprayer.
• ControlFinishNozzle-usedforsmallprojectsand
ne nishing. Designed for spraying thinner materials,
such as water- and oil-based stains and thinned paints.
The Control Finish Nozzle leaves a smooth nish.
If planning to use the Control Finish Nozzle, refer to
pages 18-21 for setup and use instructions.
Note: These two spray nozzles have dierent spray pattern
/ width controls. Make sure to familiarize yourself with the
controls on each spray nozzle. See the “Controls” section,
page 8-9.
b
1
c
a
2
d
e
2
3
1
English
6 © Wagner Spray Tech. - All Rights Reserved
Setup
Before you begin
NEVER point the spray gun at any part
of the body.
IMPORTANT: Make sure the power cord is
unplugged.
Setup
Note: Make sure the system is placed in a level, clean
surface. Follow these instructions for both one-gallon
and ve-gallon containers.
1. Lift up the suction tube holder as far as it will go.
2. Position the material container next to the pump
assembly as shown. The container handle (a) should
be vertical and placed in between the two suction
tube guides.
Slide the suction tube
holder
(b) down until it
touches the top of the material container.
The
container is now secured to the pump and the entire
unit can be carried by the container handle.
IMPORTANT: The container handle must be placed
between the two suction tube guides, or the
container will tip when carried due to the added
weight of the pump assembly.
3. Place the suction tube back into position in the
suction tube guide. Make sure the tube reaches the
bottom of the material container.
Note: If working on a ladder, use the belt clip. This
accessory provides 1) a place to hook the sprayer to
free your hands and 2) a place to attach the spray hose
to reduce the pull on your arm.
4. Guide the cord (c) behind the tab (d) on the clip
(the paint hose does not need to be secured, as it is
attached to the cord). The cord should be attached
near the turbine plug (e).
5. Attach the belt clip to yourself (it is recommended
that it be secured to waistband of your pants).
6. If necessary, hook the spray gun into the belt clip
with the attachment (f).
Watch Setup:
www.exio990/setup
e
d
c
f
b
a
2
1
3
4 5
6
English
© Wagner Spray Tech - All Rights Reserved 7
Preparing to Spray
Note: Before spraying, you will need to prime the
system (deliver material from the container to the
spray nozzle via the paint hose). Follow the steps
below.
You Will Need:
• Waste bucket
• Drop cloths to protect oors and furnishings from
overspray
Preparing to Spray
1. Point the spray nozzle into the side of an empty
waste container.
Squeeze and hold the trigger for the next steps.
Note: Point the sprayer to the side of the waste
container to minimize overspray.
2. Turn the ON/OFF switch to ON.
Material will begin to ow from the container into
the paint hose. Air will blow from the spray nozzle.
3. Continue to squeeze the trigger until the material is
owing freely from the spray gun.
The system is now primed and you are ready to
spray.
Note: If the sprayer has been used before, some
cleaning solution may be left in the paint hose from
previous cleanings. Squeeze the trigger until all air
and cleaning solution is purged from the hose and
material is spraying from the nozzle.
Note: The uid pump will cycle ON and OFF while
spraying to regulate pressure. This is normal.
1
2
3
ON
English
8 © Wagner Spray Tech - All Rights Reserved
Power and Material Controls
Spray performance will depend upon a number of
factors: material thickness, air power, spray pattern
selected, and material ow. Testing dierent
variations of the control settings will help you
achieve the desired results. See descriptions and
suggested Power and Material Settings Guide below
to help with your project.
X-Boost™ Power Dial
The X-Boost™ power dial adjusts the level of air
pressure produced by the turbine. The X-Boost™
power dial is factory-set at maximum out of the box.
• A high air power level will result in faster
coverage and a smoother nish with thicker
materials.
• Lowering the air
power
will result in larger
drops of material being sprayed from the gun,
and will create a slightly rougher nish.
+
-
Tip: The thicker the material you are spraying,
the higher the turbine
power
you will need. Thick
materials will spray on coarse and smooth out as it
dries.
Tip: For ne-nish work with thinner materials, you
may want to decrease the air
power
. Spraying a
thinner material at high air
power
will result in more
overspray. Overspray is sprayed material that does
not stick to the spray surface and bounces back.
Material Flow Control
The material ow control determines the amount of
spray material that is sprayed from the spray gun.
Set the material ow by turning the knob on the
body of the spray nozzle (iSpray) or the knob on the
back of the trigger (Control Finish).
iSpray Control Finish
• For thicker materials, it is recommended that
you start with the material ow setting (5) and
then gradually increase the ow to suit your
particular spraying needs.
• For thinner materials, it is recommended that
you start with a low material ow setting (1),
and then gradually increase the ow to suit
your particular spraying needs.
• The higher the ow setting, the quicker you will
have to work in order to avoid drips and sags in
your spray pattern.
Tip: Spraying with the control set too high will
result in a spray pattern that runs and sags (too
much material).
Tip: Spraying with the control set too low will result
in a spray pattern that does not cover (not enough
material).
Tip: To ensure desired results are achieved with the
controls, test your spray pattern on the spray poster
or a scrap piece of wood or cardboard.
Power and Material Settings Guide
Coating
iSpray Nozzle Control Finish Nozzle
Material
Flow
Air Power Material
Flow
Air Power
Transparent / semi-transparent stains,
sealers
1-3 3-4 Med/Heavy min-3
Lacquers (water based) 1-4 3-4 Med/Heavy min-3
Solid stains 3-7 4-7 Med 4-7
Polyurethane 5-8 4-7 Med/Heavy 4-7
Oil enamels 9-10 6-9 Heavy 6-9
Latex paints plus primers, Latex paints 9-10 7-max Heavy* 7-max*
Oil or latex primers 9-10 7-max Heavy* 7-max*
* Thinning may be necessary to speed up spraying.
Watch Painting:
www.exio990/painting
English
© Wagner Spray Tech - All Rights Reserved 9
Spray Pattern Adjustment
Adjust Spray Shape - both nozzles
The spray pattern shape is adjusted by turning the
adjustment ring to either the vertical or horizontal
positions. The positions of the air cap and the
corresponding spray pattern shapes are illustrated
below.
Test each pattern and use whichever pattern is
suitable for your application.
NEVER trigger the gun while
adjusting the ears on the air cap.
NEVER point the spray gun at any
part of the body.
Control FinishiSpray
Adjustment ring
Air cap ears
Horizontal pattern
=
=
Use ‘up and down’
spraying motion
Vertical pattern
=
=
=
Use ‘side to side’
spraying motion
Round pattern*
=
Use ‘up and down’ or
‘side to side’ spraying
motion
Use lower air power /
material ow
For coating smaller
areas, corners and edges
IMPORTANT: When changing the spray
pattern, make sure the black retaining ring is
not loosened.
*Note: The air cap can be set diagonally on the
Control Finish nozzle only. To achieve a round
pattern with the iSpray nozzle, see the “Adjust
Spray Width” section.
Adjust Spray Width - iSpray only
The spray width lever on the iSpray nozzle
determines the width of the spray pattern.
Spray width lever
Wide
pattern
For coating large surfaces
Use higher air power
Use higher material ow
Narrow
pattern
For coating smaller areas,
corners and edges
Use lower air power
Use lower material ow
Note: Make sure the width lever is rmly set in
either one of these positions. If it is between
positions, the spray pattern will be disrupted.
Tips:
1. Start with a fan pattern for painting trim work
(1-5” width) and larger surfaces like doors and
walls (>5” width).
2. Adjust Material & Air Flow settings as shown in
chart based on coating, fan pattern width, and
nozzle.
3. Fine tune the Material and Air Power settings to
achieve the best results for your application.
4. Pull trigger slightly to start the turbine before
pulling all the way to spray material.
5. Use narrow pattern for detailed work, touch up.
6. Recommended settings for Material and Air
Power may change if the coating is thinned.
Loading...