Waeco PerfectCharge IU154A, PerfectCharge IU452A, PerfectCharge IU252A, PerfectCharge IU254A, PerfectCharge IU404A Installation And Operating Manual

...
Page 1
PerfectCharge
I PHASE
IU PHASE
U PHASE
ON
SLEEP
MODE
I
II
0
IU152A, IU154A, IU252A, IU254A, IU452A, IU404A, IU802A
DE 11 IU0U-Automatiklader
Montage- und Bedienungsanleitung
EN 36 IU0U Automatic Charger
Installation and Operating Manual
FR 58 Chargeur automatique de batteries IU0U
Instructions de montage et de service
ES 83 Cargador automático IU0U
Instrucciones de montaje y de uso
IT 108 Caricabatterie automatico IU0U
Istruzioni di montaggio e d’uso
NL 132 IUOU automatische lader
Montagehandleiding en gebruiks­aanwijzing
DA 156 IU0U automatisk oplader
Monterings- og betjeningsvejledning
SV 178 IU0U automatisk lader
Monterings- och bruksanvisning
NO 200 IU0U-Automatisk batteriladdare
Monterings- og bruksanvisning
FI 222 IU0U-automaattilaturi
Asennus- ja käyttöohje
Page 2
D
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F
E
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DK
S
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FIN
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We will be happy to provide you with further information about WAECO products. Please order our free catalogue with no obligation to buy on our homepage: www.dometic-waeco.com
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Page 3
PerfectCharge
I PHASE
IU PHASE
U PHASE
OFF
ON
I
II
0
SLEEP
MODE
1
3
2
5
4
6
1
2
2 31
MODE
ONOFF
SLEEP
II 0 I
U PHASE
IU PHASE
I PHASE
3
Page 4
TS
START BATT +
230 V AC
INPUT
BATT + BATT -
RC
RC
TS
BATT 1+ BATT 2+ BATT 3+ BATT -
230 V AC
INPUT
BATT 3+BATT 2+BATT 1+
BATT -
RC
TS
230 V AC
INPUT
3 421
IU254A, IU452A, IU404A, IU802A
3 42
1
1
32 4
IU154A, IU252A
IU152A
3
PerfectCharge
4
Page 5
PerfectCharge
4
230 V AC
INPUT
2
1
5
MODE
SLEEP
II
OFF
0
ON
I
U PHASE
IU PHASE
I PHASE
1.
2.
5
Page 6
PerfectCharge
I PHASE
IU PHASE
U PHASE
ON
OFF
SLEEP
MODE
I
II
0
2
1
6
7
1
M
O
S
L
D
E
E
E
P
O
II
F
F
0
O
N
I
U
P
IU
H
P
A
S
H
I P
E
A
H
S
E
A
S
E
2
3
4
6
Page 7
PerfectCharge
8
IU152A
TS
START BATT +
230 V AC
INPUT
BATT + BATT -
RC
+
_
+
_
12 V
12 V
9
3
1
4
2
230 V AC
INPUT
5
7
Page 8
PerfectCharge
IU154A
RC
TS
BATT 1+ BATT 2+ BATT 3+ BATT -
230 V AC
INPUT
+
_
+
_
24 V
+
_
+
_
24 V
+
_
+
_
24 V
0
IU252A
RC
TS
BATT 1+ BATT 2+ BATT 3+ BATT -
230 V AC
INPUT
+
_
+
_
+
_
12 V 12 V
12 V
a
8
Page 9
PerfectCharge
IU254A, IU404A
RC
TS
BATT 2+BATT 1+ BATT 3+ BATT -
230 V AC
INPUT
+
_
+
_
24 V
+
_
+
_
24 V
+
_
+
_
24 V
b
IU452A, IU802A
BATT 2+ BATT 3+BATT 1+ BATT -
RC
TS
230 V AC
INPUT
+
_
+
_
+
_
12 V 12 V 12 V
c
9
Page 10
PerfectCharge
230 V AC
INPUT
1
2
3
d
10
Page 11
PerfectCharge
Please read this manual carefully before installing and starting up the device, and store it in a safe place. If the device is passed on to another person, this manual must also be handed over with it.
Table of contents
1 Notes on using the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7 Fastening the IU0U automatic charger . . . . . . . . . . . . . . . . . . . . . . 43
8 Connecting the IU0U automatic charger to the exhaust system . . . 44
9 Connecting the IU0U automatic charger . . . . . . . . . . . . . . . . . . . . . 44
10 Using the IU0U automatic charger. . . . . . . . . . . . . . . . . . . . . . . . . . 48
11 Cleaning and servicing the IU0U automatic charger . . . . . . . . . . . . 53
12 Rectifying faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
13 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
14 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
15 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
36
Page 12
PerfectCharge Notes on using the manual
1 Notes on using the manual
Warning! Safety instruction: failure to observe this instruction can cause
d a e
material damage or personal injury.
Caution! Safety instruction: Failure to observe this instruction can cause
material damage and impair the function of the device.
Warning! Safety instruction relating to a danger from an electrical current or
voltage. Failure to observe this instruction can cause material damage or personal injury and impair the function of the device.
Note
Supplementary information for operating the device.
I
Action: This symbol indicates that action is required on your part. The
required action is described step-by-step.
This symbol describes the result of an action.
fig. 1 5, page 3: This refers to an element in an illustration. In this case, item 5 in figure 1 on page 3.
Please observe the following safety instructions.
2 General safety instructions
The manufacturer will not be held liable for claims for damage resulting from the following:
z Faulty assembly or connection z Damage to the appliance resulting from mechanical influences and
excess voltage
z Alterations to the device without express permission from the manu-
facturer
z Use for purposes other than those described in the operating manual
37
Page 13
General safety instructions PerfectCharge
Please observe the following basic safety information when using electrical devices to protect against:
z Electric shock z Fire hazards z Injury
2.1 General safety
z Batteries contain aggressive acids.
Avoid coming into contact with battery fluid.
d
If your skin does come into contact with battery fluid, wash the part of your body in question and your clothes thoroughly with plenty of fresh water.
If you sustain any injuries from acids, contact a doctor immedi­ately.
a
z Never attempt to charge a frozen or defective battery.
There is a danger of explosions! Place the battery in a frost-free area and wait until the battery
has acclimatised to the ambient temperature. Only then can you start the charging process.
z Persons whose physical, sensory or mental capacities prevent
them from using this device safely should not operate it without the supervision of a responsible adult.
z Electronic devices are not toys
Keep electrical appliances out of reach of children or infirm per­sons. Do not let them use the appliances without supervision.
z Use the IU0U automatic charger only as intended. z Charge the battery only in well ventilated rooms. z Always disconnect the power supply when working on the de-
vice.
z Store the IU0U automatic charger in a dry and cool place. z Maintenance and repair work may only be carried out by quali-
fied personnel who are familiar with the risks involved and the relevant regulations.
38
Page 14
PerfectCharge Scope of delivery
2.2 Operating the device safely
z If electrical devices are incorrectly installed on boats, corrosion
damage might occur. The IU0U automatic charger should be in-
e a
stalled by a specialist (marine) electrician.
z Only operate the IU0U automatic charger if you are certain that
the housing and the cables are not damaged.
z Do not operate the IU0U automatic charger in a damp or wet
environment.
z Make sure the device is standing firmly.
The IU0U automatic charger and the batteries to be charged must be set up in such a way that they cannot tip over or fall down.
z Take precautions necessary to ensure that the IU0U automatic
charger is out of reach of children. Dangerous situations may occur which cannot be recognised by children!
z Always use sockets which are grounded and secured by resid-
ual current circuit breakers to operate the device.
3 Scope of delivery
No. in
fig. 1,
page 3
1 Charger
2 Holders (4 pcs)
3 Connection cable
4 Exhaust adapter
5 Mounting bracket
6 Hexagon socket wrench
Designation
(for 230 V
AC
-supply)
Fastening screws (12 pcs)
Operating manual
39
Page 15
Accessories PerfectCharge
4 Accessories
Designation Item no.
Remote control 901-RC
Temperature sensor TF-500
5 Intended use
PerfectCharge IU0U automatic chargers can charge or trickle charge batter­ies or supply batteries, which are used to generate power in vehicles or on boats.
The IU0U automatic charger can be used to continuously charge supply or starter batteries. It can charge these batteries or maintain a high charge level:
z 12 V batteries: IU152A, IU252A, IU452A, IU802A z 24 V batteries: IU154A, IU254A, IU404A
The IU0U automatic charger can be used to charge the following types of bat­teries:
z Lead starter batteries z Gel batteries z Fleece batteries (AGM) z Maintenance-free lead batteries
with the capacities and voltages specified in the chapter “Technical data” on page 55.
Ask your battery retailer for details relating to the maximum capacity of lead gel batteries.
Caution
Batteries with a cell short circuit may not be charged, as explosive
e
gases may form due to overheating of the battery.
Caution The IU0U automatic charger may never be used to charge other
e
battery types (e.g. NiCd, NiMH, etc.)!
40
Page 16
PerfectCharge Technical description
6 Technical description
6.1 Function
A fuse protects the device from damage if the polarity is reversed. For the type and rating of the fuse in your device, see chapter “Technical data” on page 55.
Caution
The device's fuse may only be replaced by qualified personnel who
e
I
are familiar with the risks involved and the relevant regulations.
Note
You can use a temperature sensor (accessory) to protect the bat- tery from damage from extreme outdoor temperatures. The tem­perature sensor is attached to the battery and connected to the IU0U automatic charger. It protects the battery by adjusting the charging voltage to the temperature of the battery (see chapter “Charging characteristics” on page 51).
Three control lamps on the device are for constant monitoring of the IU0U au­tomatic charger (see chapter “Functional check” on page 53).
6.2 Specifications for the device variants
Various PerfectCharge IU0U automatic charger versions are available.
Your IU0U automatic charger can be used to charge batteries up to a speci­fied battery capacity (see chapter “Technical data” on page 55):
z IU152A: suitable for charging one supply battery and one starter battery z IU154A, IU252A: suitable for charging up to two supply batteries and one
starter battery
z IU254A, IU452A, IU404A, IU802A: suitable for charging up to three
supply batteries.
For the identification of your device, see the item number on the type plate.
41
Page 17
Technical description PerfectCharge
6.3 Control elements
Front view (fig. 2, page 3)
No. Description
1 Main switch
0/Off: device is switched off I/On: device is switched on
Using a remote control (accessory) the unit can be operated in sleep mode (low noise). (sleep mode: half power)
II/Sleep Mode: device runs quietly Contrary settings by the remote control (accessory) will be overwritten.
2 Status LEDs: show the current charging status
(see chapter “Charging characteristics” on page 51)
U Phase: the IU0U automatic charger is in the U phase IU Phase: the IU0U automatic charger is in the U0 phase I Phase: the IU0U automatic charger is in the I phase
3Fan
Rear view (fig. 3, page 4)
No.
1 230 V power supply connection
2 RC: connection for remote control (accessory)
3 TS: connection for temperature sensor (accessory)
4 Battery connection terminals
Description
BATT 1+, BATT 2+, BATT 3+: positive terminal for supply batteries BATT –: negative terminal START BATT + (only IU152A), BATT 1+ (only IU154A, IU252A): posi-
tive terminal of the starter battery
42
Page 18
PerfectCharge Fastening the IU0U automatic charger
7 Fastening the IU0U automatic charger
You can fasten the IU0U automatic charger using the four holders supplied.
When selecting the installation location, observe the following instructions: z You can mount the IU0U automatic charger either horizontally or vertical-
ly.
z Do not operate the device
In wet or damp environments – In dusty environments – In the vicinity of flammable materials – In spaces where there is a danger of explosion
z Select a well-ventilated location for the device.
A ventilation system must exist for installations in small, enclosed spaces. The free space around the IU0U automatic charger must be at least 5 cm.
z Make sure that the ventilation slots on the front and back as well as under
the IU0U automatic charger are not covered.
z Select a mounting surface which is flat and sufficiently firm. z Make sure you have adequate space for the mounting bracket behind the
device when choosing a mounting location.
Caution
Before drilling any holes, make sure that no electrical cables or oth-
a
Fastening the IU0U automatic charger to the floor
Clip two holders on the left bar and two on the lower right bar (fig. 4,
page 5). You can move the holders as required.
Fasten the IU0U automatic charger by screwing one screw through each
hole in the holders.
Lay the mounting bracket (fig. 5 1, page 5) with the clip over the edge
on the back of the IU0U automatic charger (fig. 5 2, page 5).
er parts of the vehicle can be damaged by drilling, sawing and filing.
Fasten the mounting bracket by screwing one screw into each of the four
holes.
43
Page 19
Connecting the IU0U automatic charger to the exhaust system PerfectCharge
Mounting the IU0U automatic charger on the wall
Clip two holders on the left bar and two on the lower right bar (fig. 4,
page 5). You can move the holders as required.
Screw the mounting bracket (fig. 6 1, page 6) on to the wall by screwing
one screw into each of the four holes.
Press the IU0U automatic charger (fig. 6 2, page 6) on to the mounting
bracket so that the edge on the back of the IU0U automatic charger is pinched between the wall and the clip on the mounting bracket.
Fasten the IU0U automatic charger by screwing one screw through each
hole in the holders.
8 Connecting the IU0U automatic
charger to the exhaust system
You can connect the IU0U automatic charger to an exhaust system. The warm exhaust is thereby driven out of the internal chamber.
Proceed as follows (fig. 7, page 6):
Set the exhaust adapter (2) on the front of the charger (1) over the fan, so
that the screws fit into the holes.
Attach the exhaust adapter using the four screws provided.
Connect the hose support (3, not included) to the exhaust adapter.
Connect the exhaust system hose (4) to the hose support.
9 Connecting the IU0U automatic
charger
Caution
The IU0U automatic charger may only be connected by a qualified
a
specialist. The following information is intended for technicians who are famil­iar with the guidelines and safety precautions to be applied.
44
Page 20
PerfectCharge Connecting the IU0U automatic charger
Observe the following safety instruction for the electrical connections:
z Caution, risk of short circuit
Always use sockets which are grounded and secured by resid-
e
ual current circuit breakers.
z If you have to feed cables through metal walls or other walls with
sharp edges, use ducts or tubes to prevent damage.
z Do not lay cables which are loose or bent next to electrically
conductive material (metal).
z Fasten the cables securely. z Do not pull on the cables. z Do not lay the 230 V mains cable and the 12/24 V DC cable in
the same duct.
z Lay the cables so that they cannot be tripped over or damaged.
9.1 Connecting the IU0U automatic charger to a battery (fig. 8, page 7)
Warning
Avoid coming into contact with the battery fluid.
d
Caution
Batteries with a cell short circuit may not be charged, as explosive
e a
I
gases may form due to overheating of the battery.
Note
Loose connections may cause overheating. Tighten the screws on the terminals to a torque of 12 – 13 Nm.
Note IU152A: To connect starter batteries, use the special “START
BATT +” terminal intended for this purpose.
Note IU154A, IU252A: To connect starter batteries, use the special
I
“BATT 1+” terminal intended for this purpose.
45
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Connecting the IU0U automatic charger PerfectCharge
You will find the circuit diagrams with all possible wiring options for the vari­ous IU0U automatic chargers in fig. 9, page 7 to fig. c, page 9.
Laying the battery cables
Lay the positive cable of the batteries to the IU0U automatic charger.
Note
To connect more than one battery, connect the negative terminals
I
Lay the negative cable of the battery or earth cable to the IU0U automatic
charger.
Preparing the IU0U automatic charger
Turn the main switch to “0”.
of the batteries to an earth cable and connect the earth cable to the IU0U automatic charger.
Unscrew the four fastening screws (2) from the rear panel using the hex-
agon socket wrench provided.
Remove the rear panel (1).
Connecting the battery cables to the IU0U automatic charger
Note
The IU0U automatic charger's connections are suitable for cables
I
Fit wire sleeves to the ends of the cables to ensure permanent contact.
Connect the positive battery cable to the respective slot:
Supply battery: “BATT 1+”, “BATT 2+”, “BATT 3+” – Starter battery: “START BATT +” (IU152A), “BATT 1+” (IU154A,
Connect the negative battery cable or earth cable to the respective slot:
Supply battery: “BATT –”
with cross-sections of 10 mm² to 25 mm².
IU252A)
The following instructions apply to all cables accordingly:
Fit cable sleeves on the ends of the cables (4).
Undo the safety bolt (3) slightly.
Insert the cable sleeves (4) in the slots provided.
46
Page 22
PerfectCharge Connecting the IU0U automatic charger
Retighten the safety bolt (3).
Connecting batteries
Connect batteries according to the circuit diagram of your IU0U automatic
charger.
Closing the IU0U automatic charger
Refit the rear panel (1) and fasten it with the screws (2).
9.2 Connecting the 230 V power cable
Connect the 230 V connection cable (fig. 1 3, page 3) to the 230 V con-
nection (fig. 3 1, page 4) of the IU0U automatic charger.
Insert the plug of the 230 V connection cable (fig. 1 3, page 3) to an
earthed socket which is protected by a residual current circuit breaker.
9.3 Connecting the temperature sensor (accessory)
The temperature sensor measures the temperature at the battery or around the battery and transfers the data to the IU0U automatic charger. The charg­ing voltages specified in the chapter “Technical data” on page 55 refer to an ambient temperature of 15 °C to 25 °C. If temperatures deviate, the charging voltage is increased or reduced according to the diagram on page 52.
Turn the main switch to “0”.
Lay the cable between the battery and the IU0U automatic charger.
Connect the temperature sensor to the TS socket on the back of the IU0U
automatic charger (fig. d 1, page 10).
Attach the sensor head directly to the battery (fig. d 2, page 10), e.g. us-
ing double-sided adhesive tape.
9.4 Connecting the remote control (accessory)
The remote control is for activating and deactivating sleep mode and for mon­itoring the functions (see chapter “Functional check” on page 53) of the IU0U automatic charger.
Lay the cable between the remote control and the IU0U automatic charg-
er.
47
Page 23
Using the IU0U automatic charger PerfectCharge
Insert the plug of the remote control in the “RC” socket (fig. d 3, page 10)
of IU0U automatic charger.
10 Using the IU0U automatic charger
You can use the IU0U automatic charger to trickle charge empty batteries or supply batteries.
Note The chargers IU152A, IU252A and IU154A have a charger output
I
Switch on the device with the main switch (fig. 2 1, page 3).
for the starter battery with an output voltage in the range between
13.2 V (26.4 V) and 13.8 V (27.6 V). The charger output for the starter battery recharges the starter battery with a current of up to 1 A or maintains a high charge level.
10.1 Setting the IU0U automatic charger (fig. 8, page 7)
Charging voltage and time limit
Note
Ask your battery retailer for details on the charging voltage and time
I
a
Turn the main switch to “0”.
Unscrew the four fastening screws (2) from the rear panel using the hex-
agon socket wrench provided.
Remove the rear panel (1).
limit required for your batteries.
Caution
Make sure that the device is never used if DIP switches 1 and 2 or DIP switches 3 and 4 are both at the “ON” position. Only the switch positions described in the following tables ensure the correct oper­ation of the IU0U automatic charger.
Use the DIP switches (5) to set the required charging voltage and the du-
ration of the main charging phase (U0 phase, also see chapter “Charging characteristics” on page 51):
48
Page 24
PerfectCharge Using the IU0U automatic charger
Setting the charging voltage for IU152A, IU252A, IU452A and IU802A:
Charging voltage Switch 1 Switch 2 Area of application
13.8 V OFF OFF Old starter batteries,
mains adapter operation
14.4 V ON OFF Wet and gel batteries
14.8 V OFF ON Fleece batteries
Setting the charging voltage for IU154A, IU254A and IU404A:
Charging voltage Switch 1 Switch 2 Area of application
27.6 V OFF OFF Old starter batteries,
mains adapter operation
28.8 V ON OFF Wet and gel batteries
29.6 V OFF ON Fleece batteries
Setting the duration of the main charging phase:
Duration of the main charging phase Switch 3 Area of application
8 hours ON Wet batteries
16 hours OFF Gel and fleece batteries
Setting the charging mode:
Charging mode Switch 4
The trickle charge is activated according to the charging current. OFF
The charging voltage is maintained for the duration of the set main charging phase irrespective of the charging current. When this time has passed, the device switches back to trickle charge.
10.2 Switching sleep mode on/off with the remote control (accessory)
Note
When main switch (fig. 2 1, page 3) is in position “II”, the remote
I
control is inactive.
ON
Move the main switch IU0U-automatic loader (fig. 2 1, page 3) to posi-
tion “I”, so that sleep mode can be switched on/off via remote control.
To switch sleep mode on/off, press the “ON/OFF” button on the remote
control.
49
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Using the IU0U automatic charger PerfectCharge
10.3 Conditioning the battery
To prevent any sulphation of the battery during prolonged non-use (during the winter), it must be charged beforehand.
If applicable, disconnect the starter battery from the charger.
Connect the battery to be charged.
Set the DIP switch (fig. 8 5, page 7):
Switch 4: ON – Wet batteries: Switch 3: ON
Gel/fleece batteries: Switch 3: OFF
Set the main switch on the IU0U-automatic charger (fig. 2 1, page 3) to
“I”.
The battery will be charged for 8 hours (switch 3: ON) or for 16 hours
(switch 3: OFF) at the charging voltage which has been set.
When this time has passed, the IU0U-automatic charger automatically switches to the retentionphase.
Note
A slight overcharging could occur, in wet batteries indicated by es-
I
After conditioning, turn switch 4 on the DIP switch (fig. 8 5, page 7)
to “OFF”.
You will thereby prevent any repetition of the conditioning caused by switching the charger off and on again, which can damage the battery.
caping gases and in gel/fleece batteries by slight warmth.
50
Page 26
PerfectCharge Using the IU0U automatic charger
10.4 Charging characteristics
The charging characteristics are referred to as modified IU0U characteristics.
U/V
IU0U
I/A
U
I
I 80%
8/16 h
I 10%
t
I Phase
The empty battery is charged with a constant current at the beginning of the charging process, until the battery voltage reaches 13.8 V or 27.6 V. The charging current falls slowly when the battery has reached this charging lev­el. If the current falls below the 80% mark, the charger switches to the higher charging voltage of 14.4 V/14.8 V or 28.8 V/29.6 V.
Note
The charging voltage and the time for the main charging phase
I
U0 Phase
Now the time that limits the main charging phase (U0 phase) to a maximum of 8/16 hours is recorded. When the charging voltage is switched over, the current is increased until the maximum is reached. It remains constant as long as the battery voltage is below 14.4 V/14.8 V or 28.8 V or 29.6 V.
(U0 phase) can be selected by means of a switch panel (see chap­ter “Setting the IU0U automatic charger (fig. 8, page 7)” on page 48).
When the maximum voltage is established, the current drops again. The volt­age remains constant (U0). During this main charging phase, which is limited to 8/16 hours, the battery is charge completely.
51
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Using the IU0U automatic charger PerfectCharge
16/32 V
-10 0 +10 +20 +30 +40
°C
U1
U2
15/30 V
14/28 V
13/26 V
12/24 V
U Phase
If the current falls to 10% of the rated current or if the time limit of 8/16 hours is exceeded, the charger switches to trickle charge (13.8 V or 27.6 V) (U phase).
Note
The chargers with two or three charging connections enable batter-
I
e
ies to be charged separately. The outputs are separated internally via diodes. The charge level of the weaker battery is always brought to the level of the stronger battery first. The charging char­acteristics are as described above.
Caution
The maximum battery capacity (see chapter “Technical data” on page 55) must not be exceeded since that would affect the individ­ual charging phases.
Devices with temperature sensors (accessory)
The charging voltage is adjusted according to the battery temperature. A temperature sensor can be connected for an optimum charging function. The charging voltage is increased or reduced according to the battery tempera­ture (see diagram):
52
Page 28
PerfectCharge Cleaning and servicing the IU0U automatic charger
10.5 Functional check
The charging of the batteries can be monitored by means of an LED on the front of the device:
LED Battery charge status
I Phase Between 10% and 50%
U0 Phase Between 50% and 90%
U Phase Above 90%
11 Cleaning and servicing the IU0U auto-
matic charger
Caution
Do not use any sharp or hard objects for cleaning since they may
a
damage the device.
Clean the IU0U automatic charger with a damp cloth from time to time.
12 Rectifying faults
Caution
This chapter is intended for technicians who are familiar with the
a
I
The voltage of the battery does not rise after the IU0U automatic charger has been connected and put into operation.
Use a suitable multimeter to check whether the voltage of the battery ter-
minals rises during charging.
guidelines and safety precautions to be applied.
Note If you have questions concerning details of the battery specifica­tions please contact the battery manufacturer.
Check whether the terminals are connected properly to the battery termi-
nals.
Clean the battery terminals as necessary.
53
Page 29
Guarantee PerfectCharge
The battery is not completely charged after charging for approximately 20 hours.
Disconnect the IU0U automatic charger from the mains power.
Remove the charger terminals from the battery and wait for a few minutes.
Use a suitable multimeter to check the voltage of the battery terminals.
12 V battery: if the multimeter indicates a voltage of 10 V or below, this means that the battery is defective and cannot be charged.
24 V battery: if the multimeter indicates a voltage of 20 V or below, this means that the battery is defective and cannot be charged.
Have the battery checked by a specialist, if necessary, or dispose of the
battery.
The battery discharges itself after a short time if it is not used
Use a suitable multimeter to check the voltage of the battery terminals.
If the multimeter indicates a voltage below 12 V (12 V battery) or 24 V (24 V battery), the battery is too weak to be able to remain charged.
Have the battery checked by a specialist, if necessary, or dispose of the
battery.
13 Guarantee
The statutory warranty period applies. If the product is defective, please contact the manufacturer's branch in your country (see the back of the instruction manual for the addresses) or your retailer.
For repair and guarantee processing, please include the following docu­ments when you send in the device:
z A copy of the receipt with purchasing date z A reason for the claim or description of the fault
54
Page 30
PerfectCharge Disposal
14 Disposal
Place the packaging material in the appropriate recycling waste bins
wherever possible.
If you wish to finally dispose of the device, ask your local recycling centre or specialist dealer for details about how to do this in
M B
accordance with the applicable disposal regulations.
Protect the environment!
Do not dispose of any batteries with general household waste. Return defective or used batteries to your retailer or dispose of them at collection points.
15 Technical data
WAECO PerfectCharge
IU152A IU252A IU154A
Item no.: 2222500001 2222500002 2222500003 Battery connection 1: starter battery
13,8 V/1 A Battery connection 2: 13,8 – 14,8 V/15 A 13,8 – 14,8 V Battery connection 3:
Input voltage range: 207 – 253 V~ / 50 – 60 Hz Final charging voltage: 14.4 V/14.8 V 28.8 V/29.6 V Trickle charge voltage: 13.8 V 27.6 V Max. battery capacity: 150 Ah 300 Ah 200 Ah U0 phase limitation: 8 h or 16 h Max. charging current: 15 A 25 A 15 A Operating temperature
range: 0 °C – 50 C° Fuse: T2 A / 250 V T4 A / 250 V Dimensions: 175 x 91 x 310 mm 208 x 96 x 332 mm
starter battery
13,8 V/1 A
Total max. 25 A for
both connections
starter battery
27,6 V/1 A
27,6 – 29,6 V
Tota l m ax. 15 A fo r
both connections
Weight: 3.1 kg 3.8 kg
55
Page 31
Technical data PerfectCharge
WAECO PerfectCharge
IU452A IU254A
Item no.: 2222500004 2222500005 Battery connection 1: 13,8 – 14,8 V Battery connection 2: Battery connection 3:
Input voltage range: 207 – 253 V~ / 50 – 60 Hz Final charging voltage: 14.4 V/14.8 V 28.8 V/29.6 V Trickle charge voltage: 13.8 V 27.6 V Max. battery capacity: 500 Ah 300 Ah U0 phase limitation: 8 h or 16 h Max. charging current: 45 A 25 A Operating temperature
range: 0 °C – 50 C° Fuse: T6.3 A / 250 V T6.3 A / 250 V Dimensions (mm): 208 x 96 x 418 mm Weight: 5.5 kg
total max. 45 A for
all three
connections
27,6 – 29,6 V
total max. 25 A for
all three
connections
WAECO PerfectCharge
IU802A IU404A
Item no.: 2222500006 2222500007 Battery connection 1: 13,8 – 14,8 V Battery connection 2: Battery connection 3:
Input voltage range: 207 – 253 V~ / 50 – 60 Hz Final charging voltage: 14.4 V/14.8 V 28.8 V/29.6 V Trickle charge voltage: 13.8 V 27.6 V Max. battery capacity: 800 Ah 400 Ah U0 phase limitation: 8 h or 16 h Max. charging current: 80 A 40 A Operating temperature
range: 0 °C – 50 C° Fuse: T8 A / 250 V T8 A / 250 V Dimensions (mm): 208 x 96 x 453 mm Weight: 6.5 kg
total max. 80 A for
all three
connections
27,6 – 29,6 V
total max. 40 A for
all three
connections
56
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PerfectCharge Technical data
Variations, technical improvements and delivery options reserved.
Tests/certificates applied to the IU0U automatic charger:
Product series standard:
st
z IEC 60950-1:2001 (1
Edition), EN 60950-1: 2001 + A11: 2004
Basic standard:
z EN 55022:2006 Class B z EN 55024: 1998 + A1: 2001 + A2:2003 z EN 61000-3-2: 2000 + 2005 Class A z EN 61000-3-3: 1995 + A1: 2001 + A2: 2005
57
Page 33
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