Wacker Neuson VP 2050A, VP 2050AW Operator's Manual

Operator’s Manual

Vibroplate

VP 2050A
VP 2050AW
0154570en 010 0110
0154570EN
Copyright notice
other type of reproduction is prohibited without express written permission from Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by W acker Neuson Corp oration represents an infringement of valid copyrights. Violators will be prosecuted.
T ra d emarks
Manufacturer
Tra n slated instructions
All trademarks referenced in this manual are the property of their respective owners.
Wacker Neuson Manila Incorporated Lot 2,Blk 1 Phase 3, PEZA Drive, First Cavite Industrial Estate, Brgy. Langkaan Dasmariñas, Cavite, Philippines Tel: +63-(0)2-580-7136 Fax: +63-(0)2-580-712
www.wackerneuson.com
This Operator’s Manual presents a translation of the original instructions. The original language of this Operator’s Manual is American English.
VP 2050A/AW Table of Contents

Foreword 3

1. Safety Information 4

1.1 Laws Pertaining to Spark Arresters ...................................................... 5
1.2 Operating Safety .................................................................................. 6
1.3 Operator Safety while using Internal Combustion Engines .................. 7
1.4 Service Safety ...................................................................................... 8
1.5 Label Locations .................................................................................... 9
1.6 Warning and Informational Labels ...................................................... 10

2. Technical Data 13

2.1 Engine Data ........................................................................................ 13
2.2 Machine Data ..................................................................................... 14
2.3 Sound and Vibration Measurements .................................................. 14
2.4 Dimensions ......................................................................................... 15

3. Operation 16

3.1 Recommended Fuel ........................................................................... 16
3.2 Application .......................................................................................... 16
3.3 Before Starting ................................................................................... 16
3.4 To Start ............................................................................................... 17
3.5 To Stop ............................................................................................... 17
3.6 Operation ............................................................................................ 18
wpm_bo0154570010enTOC.fm 1
Table of Contents VP 2050A/AW

4. Maintenance 19

4.1 Periodic Maintenance Schedule ..........................................................19
4.2 Spark Plug ...........................................................................................21
4.3 Air Cleaner ..........................................................................................22
4.4 Engine Oil ............................................................................................23
4.5 Adjusting Engine Speed ......................................................................23
4.6 Carburetor Adjustment ........................................................................24
4.7 Cleaning Sediment Cup ......................................................................24
4.8 Drive Belt .............................................................................................25
4.9 Exciter Lubrication ...............................................................................26
4.10 Cleaning the Plate ...............................................................................26
4.11 Lifting Machine ....................................................................................27
4.12 Transporting Machine ..........................................................................28
4.13 Storage ................................................................................................28
4.14 Troubleshooting ...................................................................................29
wpm_bo0154570010enTOC.fm 2

Foreword

WARNING
CALIFORNIA
Proposition 65 Warning:
Engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
This manual provides information and procedures to safely operate and maintain this Wacker Neuson model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact Wacker Neuson Corporation. This machine is built with user safety in mind; however, it can present hazards if improperly operated and serviced. Follow operating instructions carefully! If you have questions about operating or servicing this equipment, please contact Wacker Neuson Corporation.
The information contained in this manual was based on machines in production at the time of publication. Wacker Neuson Corporation reserves the right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2010 by Wacker Neuson Corporation.
No part of this publication may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission from Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights and will be prosecuted. We expressly reserve the right to make technical modifications, even without due notice, which aim at improving our machines or their safety standards.
wc_tx000001gb.fm 3
Safety Information VP 2050A/AW

1. Safety Information

This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
DANGER
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
WARNING
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation which, if not avoided, could result in property damage.
Note: Contains additional information important to a procedure.
wpm_si000310gb.fm 4
VP 2050A/AW Safety Information
1.1 Laws Pertaining to Spark Arresters
Notice: State Health Safety Codes and Public Resources Codes
specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose.
In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator.
wpm_si000310gb.fm 5
Safety Information VP 2050A/AW
1.2 Operating Safety
Familiarity and proper training are required for the safe operation of the machine. Machines operated improperly or by untrained personnel can be hazardous. Read the operating instructions contained in this
WARNING
1.2.1 Do not allow anyone to operate this equipment without proper training.
1.2.2 Do not touch the engine or muffler while the engine is on or
1.2.3 Do not use accessories or attachments that are not recommended by
manual and the engine manual, and familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive instruction from someone familiar with the machine before being allowed to operate it.
People operating this equipment must be familiar with the risks and hazards associated with it.
immediately after it has been turned off. These areas get hot and may cause burns.
Wacker Neuson. Damage to equipment and injury to the user may result.
1.2.4 NEVER operate the machine with the beltguard missing. Exposed drive belt and pulleys create potentially dangerous hazards that can cause serious injuries.
1.2.5 Never leave the machine running unattended.
1.2.6 Be sure operator is familiar with proper safety precautions and operation techniques before using machine.
1.2.7 Always wear protective clothing appropriate to the job site when operating the machine.
1.2.8 Wear hearing protection when operating equipment.
1.2.9 Close fuel valve on engines equipped with one when machine is not being operated.
1.2.10 Store the machine properly when it is not being used. The machine should be stored in a clean, dry location out of the reach of children.
1.2.11 Always operate machine with all safety devices and guards in place and in working order. Do not modify or defeat safety devices. Do not operate machine if any safety devices or guards are missing or inoperative.
1.2.12 Read, understand, and follow procedures in the Operator’s Manual before attempting to operate the machine.
wpm_si000310gb.fm 6
VP 2050A/AW Safety Information
1.3 Operator Safety while using Internal Combustion Engines
Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure to follow the
WARNING
1.3.1 DO NOT run the machine indoors or in an enclosed area such as a
1.3.2 Do not smoke while operating the machine.
1.3.3 Do not smoke when refueling the engine.
1.3.4 Do not refuel a hot or running engine.
1.3.5 Do not refuel the engine near an open flame.
1.3.6 Do not spill fuel when refueling the engine.
1.3.7 Do not run the engine near open flames.
warnings and safety standards could result in severe injury or death.
deep trench unless adequate ventilation, through such items as exhaust fans or hoses, is provided. Exhaust gas from the engine contains poisonous carbon monoxide gas; exposure to carbon monoxide can cause loss of consciousness and may lead to death.
1.3.8 Refill the fuel tank in a well-ventilated area.
1.3.9 Replace the fuel tank cap after refueling.
1.3.10 ALWAYS check the fuel lines and the fuel tank for leaks and cracks before starting the engine. Do not run the machine if fuel leaks are present or the fuel lines are loose.
wpm_si000310gb.fm 7
Safety Information VP 2050A/AW
1.4 Service Safety
A poorly maintained machine can become a safety hazard! In order for the machine to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary.
WARNING
1.4.1 Do not attempt to clean or service the machine while it is running. Rotating parts can cause severe injury.
1.4.2 Do not crank a flooded engine with the spark plug removed on gasoline-powered engines. Fuel trapped in the cylinder will squirt out the spark plug opening.
1.4.3 Do not test for spark on gasoline-powered engines if the engine is flooded or the smell of gasoline is present. A stray spark could ignite the fumes.
1.4.4 Do not use gasoline or other types of fuels or flammable solvents to clean parts, especially in enclosed areas. Fumes from fuels and solvents can become explosive.
1.4.5 Keep the area around the muffler free of debris such as leaves, paper, cartons, etc. A hot muffler could ignite the debris and start a fire.
1.4.6 Replace worn or damaged components with spare parts designed and recommended by Wacker Neuson Corporation.
1.4.7 Disconnect the spark plug on machines equipped with gasoline engines, before servicing, to avoid accidental start-up.
1.4.8 Keep the machine clean and labels legible. Replace all missing and hard-to-read labels. Labels provide important operating instructions and warn of dangers and hazards.
wpm_si000310gb.fm 8
VP 2050A/AW Safety Information
1.5 Label Locations
wpm_si000310gb.fm 9
wpmgr005944
Safety Information VP 2050A/AW
1.6 Warning and Informational Labels
Wacker Neuson machines use international pictorial labels where needed. These labels are described below:
Label Meaning
WARNING! Hot surface!
Guaranteed sound power level in dB(A).
WARNING! Hand injury if caught in moving belt. Always replace beltguard.
CAUTION! Read and understand the supplied Operator’s Manual before operating this machine. Failure to do so increases the risk of injury to yourself or others.
CAUTION Lifting point.
WARNING! Always wear hearing and eye protection when operating this machine.
wpm_si000310gb.fm 10
VP 2050A/AW Safety Information
Label Meaning
Throttle control lever: Rabbit = Full or Fast Turtle = Idle or Slow
DANGER! Engines emit carbon monoxide; operate only in well-ventilated area. Read the Operator’s Manual. No sparks, flames, or burning objects near the machine. Shut off the engine before refueling.
Label-machine model
Company logo
Company label
A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the infor­mation found on this plate so it will be avail­able should the nameplate become lost or damaged. When ordering parts or requesting service information, you will always be asked to specify the model number, item number, revision number , and serial number of the unit.
wpm_si000310gb.fm 11
Safety Information VP 2050A/AW
Label Meaning
This machine may be covered by one or more patents.
wpm_si000310gb.fm 12
VP 2050A/AW Technical Data

2. Technical Data

2.1 Engine Data
Engine Power Rating
Net power rating per SAE J1349. Actual power output may vary due to conditions of specific use.
VP 2050A
0009087
VP 2050AW
0009510
Engine
Engine Make Honda Engine Model GX 160 UT1 SWX2 Max. rated power @ rated
kW (Hp)
3.6 (4.8) @ 3600 rpm
speed Spark Plug NGK BPR 6ES Electrode Gap Operating speed Air Cleaner Engine Lubrication
mm (in.)
rpm
type
oil grade
0.7-0.8 (0.028–0.031) 3600
Dual element
SAE 10W30
SG or SF Engine Oil Capacity Fuel
ml (oz.)
type
600 (20)
Regular unleaded gasoline
Fuel Tank Capacity
l (qts.)
Valve Clearance (cold) Inlet:
mm (in.)
Outlet:
wpm_td000319gb.fm 13
3.6 (3.7)
0.15 (0.006)
0.20 (0.008)
Technical Data VP 2050A/AW
2.2 Machine Data
VP 2050A
0009087
Plate
Weight Water Tank Capacity Exciter Speed Exciter Lubrication
kg (lbs.)
l (qts.)
rpm
ml (oz.)
Dextron III/Mercon or equivalent
Dimensions
mm (in.)
2.3 Sound and Vibration Measurements
The required sound specification, Paragraph 1.7.4.f of 89/392/EEC Machinery Directive, is:
The guaranteed sound power level (LWA) = 108 dB(A).
VP 2050AW
0009510
103 (230)
7.6 (8)
5800 ± 100
296 (10)
Automatic transmission fluid
588 (23) x 500 (20) x 919 (36)
The sound pressure level at operator’s location (LpA) = 97 dB(A). These sound values were determined according to ISO 3744 for the
sound power level (LWA) and ISO 6081 for the sound pressure level (LpA) at the operator’s location.
The weighted effective acceleration value, determined according to EN ISO 5349, is approximately 4.5 m/s2.
The sound and vibration measurements were obtained with the machine operating on crushed gravel at nominal engine speed.
wpm_td000319gb.fm 14
VP 2050A/AW Technical Data
2.4 Dimensions
mm (in.)
919 (36)
500 (20)
588 (23)
wpmgr005971
wpm_td000319gb.fm 15
Operation VP 2050A/AW

3. Operation

3.1 Recommended Fuel
The engine requires regular grade unleaded gasoline. Use only fresh, clean gasoline. Gasoline containing water or dirt will damage fuel system. Consult engine owner’s manual for complete fuel specifications.
3.2 Application
This plate is designed for compacting loose granular soils, gravel, and paving stones. It is intended to be used in confined areas and areas next to structures such as walls, curbs, and foundations.
This plate is not recommended for compacting cohesive soils with a heavy clay content.
3.3 Before Starting
3.3.1 Read and understand the safety and operating instructions at the beginning of this manual.
3.3.2 Check:
Oil level in the engine
Fuel level
Condition of the air cleaner
Tightness of the external fasteners
Condition of the fuel lines
wpm_tx001097gb.fm 16
VP 2050A/AW Operation
3.4 To Start
See Graphic: wc_gr000014
3.4.1 Open fuel valve by moving lever to the right (a1).
Note: If engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2).
3.4.2 Turn engine switch to “ON” (e1).
3.4.3 Open throttle by moving it slightly to left (d1).
3.4.4 Pull starter rope (c).
Note: If the oil level in the engine is low, the engine will not start. If this happens, add oil to engine. Some engines are equipped with an oil alert light (f) that will come on while pulling the starter rope.
3.4.5 Open choke as engine warms (b2).
3.4.6 Open throttle fully to operate.
3.5 To Stop
See Graphic: wc_gr000014
3.5.1 Reduce engine RPM to idle by moving throttle completely to right (d2).
3.5.2 Turn engine switch to “OFF” (e2).
3.5.3 Close fuel valve by moving lever to the left (a2).
wpm_tx001097gb.fm 17
Operation VP 2050A/AW
3.6 Operation
Run the engine at full throttle and allow the plate to pull itself along at its normal speed. When operating on an incline it may be necessary to assist the plate by pushing it forward slightly. When operating downhill hold the plate back slightly, if it begins to pick up speed. Depending on the material being compacted, three or four passes are recommended to achieve the best compaction.
While a certain amount of moisture in the soil is necessary, excessive moisture may cause soil particles to stick together and prevent good compaction. If soil is extremely wet, allow it to dry somewhat before compacting.
If soil is so dry as to create dust clouds while operating plate, some moisture should be added to the ground material to improve compaction. This will also reduce service to the air filter.
For compacting asphalt, use a water tank to wet the asphalt and the underside of plate. This will prevent asphalt material from sticking. Two passes are usually sufficent to ensure good compaction.
When using the plate on paving stones, attach a pad to the bottom of the plate to prevent chipping or grinding surface of stones. A special polyurethane pad designed for this purpose is available as an optional accessory.
NOTICE: DO NOT operate the plate on concrete or on extremely hard, dry, compacted surfaces. The plate will jump rather than vibrate and could damage both the plate and the engine.
wpm_tx001097gb.fm 18
VP 2050A/AW Maintenance

4. Maintenance

4.1 Periodic Maintenance Schedule
4.1.1 Engine Maintenance
The chart below lists basic engine maintenance. Refer to the engine manufacturer’s Operation Manual for additional information.
Check fuel level. Check engine oil level. Inspect fuel lines. Inspect air filter. Replace as needed. Clean air cleaner elements. Change engine oil. Clean engine cooling fins. Clean sediment cup / fuel filter. Check and clean spark plug. Check and adjust valve clearance. Change exciter oil.

Daily

before
starting

After

first

20 hrs.



Every

2 weeks
or

50 hrs.

Every
month
or

100 hrs.

Every
year
or

300 hrs.

wpm_tx001098gb.fm 19
Maintenance VP 2050A/AW
4.1.2 Machine Maintenance
The chart below lists basic machine maintenance.
Check external hardware. Check and adjust drive belt. Inspect shockmounts for damage. Replace shockmounts as needed. Change exciter oil.
Note: When machine is being used in asphalt, it is highly recommended that shockmounts are replaced every year or after 300 hours of usage.

Daily

before
starting

After

first

20 hrs.



Every

2 weeks
or

50 hrs.

Every
month
or

100 hrs.

Every
year
or

300 hrs.

wpm_tx001098gb.fm 20
Loading...
+ 50 hidden pages