Wacker Neuson G 25, T4i, T4f Operator's Manual
5200015081
Operator’s Manual
Mobile Generator
G 25 (T4i)
G 25 (T4f)
EN
5200015081
04 0215
Copyright
notice
© Copyright 2015 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker Neuson Production
Americas LLC represents an infringement of valid copyrights. Violators will be
prosecuted.
T ra d emarks
Manufacturer
All trademarks referenced in this manual are the property of their respective owners.
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original
instructions
This Operator’s Manual presents the original instructions. The original language of this
Operator’s Manual is American English.
Machine Identification
wc_gr010874
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during inst allation,
operation, and maintenance of the machines.
Machine Item Number
G 25 0620640, 0620641, 062042, 0620709, 0620931,
5200001316, 5200003991, 52000055 57, 5200009370,
5200009371, 5200009372, 52000093 73, 5200009374,
5200009375, 5200009376, 52000093 77, 5200014460,
5200014461, 5200014462, 5100014166, 5100014167
Machine
identification
Serial number
(S/N)
A nameplate listing the model number, item number, revision number, and serial
number is attached to this machine. The location of the nameplate is shown above.
For future reference, record the serial number in the space provided below . You will
need the serial number when requesting parts or service for this machine.
Serial Number:
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3
Foreword
Foreword
Machine
documentation
Expectations
for
information in
this manual
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
If you are missing any of these documents, please contact Wacker Neuson to
order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury , carefully read, underst and, and observe all instructions
described in this manual.
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change
any portion of this information without notice.
The illustrations, parts, and procedures in this manual refer to Wacker Neuson
factory-installed components. Your machine may vary depending on the
requirements of your specific region.
CALIFORNIA
Proposition
65 Warning
Laws
pertaining to
spark
arresters
Combustion exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this purpose. In order to
comply with local laws regarding spark arresters, consult the engine distributor or
the local Health and Safety Administrator.
4 wc_tx003565gb_FM10.fm
Foreword
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
wc_tx003565gb_FM10.fm 5
Foreword
Notes
6 wc_tx003565gb_FM10.fm
G 25
Table of Contents
Foreword 4
1 Safety Information 13
1.1 Signal Words Used in this Manual ..................................................... 13
1.2 Machine Description and Intended Use ............................................. 14
1.3 Safety Guidelines for Operating the Machine ..................................... 15
1.4 Service Safety .................................................................................... 17
1.5 Operator Safety while Using Internal Combustion Engines ............... 19
1.6 Safety Guidelines for Mobile Generators ........................................... 20
1.7 Safety Guidelines for Towing the Machine ......................................... 22
1.8 Safety Guidelines for Lifting the Machine ........................................... 23
1.9 Reporting Safety Defects ................................................................... 23
2 Label Locations 24
3 Label Meanings 26
4 Lifting and Transporting 36
4.1 Lifting the Machine ............................................................................. 36
4.2 Before Towing Checklist ..................................................................... 37
4.3 Towing the Machine ........................................................................... 38
4.4 Preparing the Machine for Transport on a Truck or Trailer ................ 39
4.5 Hazardous Materials Placards ........................................................... 40
4.6 Testing the Breakaway System (Hydraulic Surge Brakes) ................. 41
4.7 Testing the Breakaway System (Electric Brakes) .............................. 43
5 Machine Setup 45
5.1 Preparing the Machine for First Use ................................................... 45
5.2 Positioning the Machine ..................................................................... 46
5.3 Grounding the Generator ................................................................... 48
5.4 Recommended Fuel ........................................................................... 49
5.5 Refueling the Machine (Basler Controller) ......................................... 50
5.6 Refueling the Machine (Deep Sea Controller) .................................... 51
6 Operation, Control, and Component Locations 52
6.1 Control / Component Locations .......................................................... 52
6.2 Control Panel Components ................................................................ 53
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Table of Contents
G 25
7 Operation (Basler Controller) 54
7.1 Main Circuit Breaker ...........................................................................54
7.2 Engine Start Switch ............................................................................55
7.3 Genset Pre-Alarms and Alarms (Shut-Down Conditions) ...................56
7.4 Overcurrent Condition .........................................................................57
7.5 Using the Lugs and the Convenience Receptacles ............................58
7.6 Selecting the Voltage ..........................................................................59
7.7 Before Starting the Machine ...............................................................61
7.8 Starting and Running the Machine .....................................................62
7.9 Stopping the Machine .........................................................................64
7.10 Emergency Stop Switch ......................................................................64
7.11 LCD Panel: Monitoring Machine Operation ........................................65
8 Working with Basler Controller 67
8.1 How to Use the Genset Controller LCD and Keypad .......................... 67
8.2 Menu Diagram of the Genset Controller .............................................68
8.3 Menu Diagram Components ...............................................................69
8.4 Using the Metering and Settings Menus .............................................70
8.5 Logging in to the Genset Controller by Entering the Password .......... 71
8.6 Adjusting the LCD Screen Contrast ....................................................74
8.7 Changing the Time/Date Settings .......................................................75
8.8 Changing the Sender Fail Time Delays ..............................................76
8.9 Changing the Units of Measure ..........................................................78
8.10 Changing the Low Fuel Pre-Alarm Setting .........................................80
8.11 Changing or Disabling the Low Fuel Alarm Setting ............................82
8.12 Changing the Cooldown Time Setting ................................................84
8.13 Changing the Pre-Crank Time Delay (Glow Plug Timer) ....................86
8.14 Changing the Maintenance Interval ....................................................88
8.15 Resetting the Maintenance Interval Pre-Alarm ...................................90
8.16 Resetting a Loss of Voltage Pre-Alarm ...............................................92
8.17 Accessing and Using the Event Log ...................................................93
9 Operation (Deep Sea Controller) 95
9.1 Main Circuit Breaker ...........................................................................95
9.2 Genset Controller Power Switch .........................................................96
9.3 Selecting the Voltage ..........................................................................97
9.4 Deep Sea Controller Buttons/Functions .............................................99
9.5 Genset Controller Alarms and Shut-Down Conditions ......................101
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G 25
9.6 Before Starting the Machine ............................................................. 103
9.7 Starting and Running the Generator ................................................ 104
9.8 Stopping the Generator .................................................................... 106
9.9 Emergency Stop Switch ................................................................... 107
9.10 Engine and Generator Monitoring .................................................... 108
Table of Contents
10 Working with Deep Sea Controller: DSE 7310 109
10.1 Introduction ....................................................................................... 109
10.2 Navigating the Menus ....................................................................... 110
10.3 Adjusting Screen Contrast ................................................................ 112
10.4 How to Reset the Maintenance Timer .............................................. 113
11 How to Connect Loads (480V) 114
11.1 Lug Terminal Connection Diagrams ................................................. 114
11.2 Best Practices for Balancing Loads .................................................. 115
11.3 Connecting 480V, 3-Phase and Single-Phase Loads ...................... 118
11.4 Connecting a 240V 3Ø Load and a 240V 1Ø Load .......................... 119
11.5 Connecting 240V and 120V Single-Phase Loads ............................ 120
11.6 Connecting a 208V 3Ø Load and Multiple 120V 1Ø Loads .............. 121
11.7 Connecting a 220–240V 3Ø Load and Multiple 127–133V 1Ø Loads 122
12 How to Connect Loads (600V) 123
12.1 Lug Terminal Connection Diagrams ................................................. 123
12.2 Best Practices for Balancing Loads .................................................. 124
12.3 Connecting a 240V 3Ø Load and a 240V 1Ø Load .......................... 127
12.4 Connecting 240V and 120V Single-Phase Loads ............................ 128
12.5 Connecting a 208V 3Ø Load and Multiple 120V 1Ø Loads .............. 129
12.6 Connecting a 220–240V 3Ø Load and Multiple 127–133V 1Ø Loads 130
12.7 Connecting 480V, 3-Phase Loads .................................................... 131
12.8 Connecting 600V, 3-Phase Loads .................................................... 132
13 Using Remote Start Capabilities 133
13.1 Remote Run Terminal Block ............................................................ 133
13.2 Remote Transfer Switch ................................................................... 134
13.3 Preparing for Automatic/Remote Start-Up (Basler) .......................... 135
13.4 Preparing for Automatic/Remote Start-Up (Deep Sea) .................... 136
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Table of Contents
G 25
14 Diagnostic Trouble Codes (DTC) 138
14.1 Accessing DTCs with the Basler Controller ......................................138
14.2 Accessing Engine DTCs using the Deep Sea Controller ..................139
14.3 List of Engine Diagnostic Trouble Codes (DTCs) .............................140
15 Factory-Installed Options 143
15.1 Battery Charger ................................................................................143
15.2 Lockable Battery Disconnect ............................................................144
15.3 Camlocks ..........................................................................................145
15.4 Containment System ........................................................................146
15.5 Extended Run Tank (ERT) ...............................................................146
15.6 Engine Block Heater .........................................................................147
15.7 Automatic LCD Heat .........................................................................147
15.8 Low Coolant Shutdown .....................................................................148
15.9 Temperature-Activated Shutters .......................................................149
15.10 Positive Air Shutoff Valve .................................................................150
15.11 Quick-Disconnect Fuel Fittings .........................................................151
15.12 Lube Level Maintainer ......................................................................152
16 General Maintenance 153
16.1 Periodic Maintenance Schedule .......................................................153
16.2 Maintaining the Emission Control System ........................................153
16.3 Preparing for Maintenance ...............................................................154
16.4 Cleaning the Machine .......................................................................154
16.5 Inspecting the Machine .....................................................................155
16.6 Maintaining the Trailer ......................................................................156
16.7 Checking and Draining the Containment System .............................157
16.8 Checking the Exhaust System ..........................................................158
16.9 Maintaining the Battery .....................................................................159
16.10 Cleaning the Diesel Particulate Filter (DPF) (if equipped) ................ 160
16.11 Storage .............................................................................................161
16.12 Machine Disposal / Decommissioning ..............................................162
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G 25
Table of Contents
17 Maintenance Tier 4i Engines: Isuzu 163
18 Maintenance Tier 4f Engines: Isuzu 166
19 Troubleshooting 172
20 Technical Data 173
20.1 Engine .............................................................................................. 173
20.2 Generator ......................................................................................... 175
20.3 Trailer and Skid ................................................................................ 176
20.4 Dimensions ....................................................................................... 177
Tire Safety Information 178
21 User’s Information for Transport Canada Fuel Tank 190
22 Emission Control Systems Information and Warranty 193
22.1 Emission Control System Background Information .......................... 193
22.2 Limited Defect Warranty for Exhaust Emission Control System ....... 194
22.3 Limited Defect Warranty for Wacker Neuson Emission Control
Systems ............................................................................................ 194
23 General Machine Schematics 197
23.1 Fuses .............................................................................................. 197
23.2 Trailer Wiring .................................................................................... 198
23.3 Trailer Wiring Components ............................................................... 199
24 Schematics, Machines with Basler Controller 200
24.1 AC Schematic: ................................................................................. 200
24.2 AC Schematic Components: ........................................................... 201
24.3 DC Schematic: G 25, T4i Isuzu, Basler ............................................ 202
24.4 DC Schematic Components: G 25, T4i Isuzu, Basler ...................... 203
24.5 DC Schematic: G 25, T4f Isuzu, Basler ............................................ 204
24.6 DC Schematic Components: G 25, T4f Isuzu, Basler ...................... 205
24.7 AC Schematic: G25, Isuzu, 600V, Basler ......................................... 206
24.8 AC Schematic Components: G 25, Isuzu, 600V, Basler .................. 207
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11
Table of Contents
25 Schematics, Machines with Deep Sea Controller 208
25.1 AC Schematic: ..................................................................................208
25.2 AC Schematic Components: ............................................................209
25.3 DC Schematic: G 25, T4i Isuzu, Deep Sea .......................................210
25.4 DC Schematic Components: G 25, T4i Isuzu, Deep Sea ..................211
G 25
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12
Mobile Generator
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
► Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
► To avoid death or serious injury from this type of hazard, obey all safety mes-
sages that follow this signal word.
Safety Information
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
► To avoid possible death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
► To avoid possible minor or moderate injury from this type of hazard,
safety messages that follow this signal word.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
obey all
wc_tx003567gb_FM10.fm
13
Safety Information
1.2 Machine Description and Intended Use
This machine is a mobile electric power source. The Wacker Neuson Mobile
Generator consists of a trailer-mounted cabinet containing an electric alternator, a
fuel tank, and a diesel engine. A control panel, receptacles, and connection lugs
are provided on the side of the cabinet. As the engine runs, the generator converts
mechanical energy into electric power. The operator connects loads to the electric
power receptacles and connection lugs.
This machine is intended for the purpose of supplying electrical power to
connected loads. Refer to the product specifications for the output voltage and
frequency of this generator, and for the maximum output power limit of this
generator.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons in the area. Machine
damage caused by misuse is not covered under warranty.
The following are some examples of misuse:
■ Connecting a load that has voltage and frequency requirements that are
incompatible with the generator output
■ Overloading the generator with a load that draws excessive power during either
continuous running or start-up
■ Operating the generator in a manner that is inconsistent with all federal, state
and local codes and regulations
■ Using the machine as a ladder, support, or work surface
■ Using the machine to carry or transport passengers or equipment
■ Using the machine to tow other machines
■ Operating the machine outside of factory specifications
■ Operating the machine in a manner inconsistent with all warnings found on the
machine and in the Operator’s Manual
Mobile Generator
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable and to increase operator safety through protective guards and labeling.
However, some risks may rema in even after protective measures have been t aken.
They are called residual risks. On this machine, they may include exposure to:
■ Heat, noise, exhaust, and carbon monoxide from the engine
■ Fire hazards from improper refueling techniques
■ Fuel and its fumes
■ Electric shock and arc flash
■ Personal injury from improper lifting the trailer tongue
■ Typical hazards related to towing a trailer on roads and highways
To protect yourself and others, make sure you thoroughly read and understand the
safety information presented in this manual before operating the machine.
14
wc_tx003567gb_FM10.fm
Mobile Generator
1.3 Safety Guidelines for Operating the Machine
Safety Information
Operator
training
Operator
qualifications
Before operating the machine:
■ Read and understand the operating instructions contained in all manuals
delivered with the machine.
■ Familiarize yourself with the location and proper use of all controls and safety
devices.
■ Contact Wacker Neuson for additional training if necessary.
When operating this machine:
■ Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Only trained personnel are permitted to start, operate, and shut down the machine.
They also must meet the following qualifications:
■ have received instruction on how to properly use the machine
■ are familiar with required safety devices
The machine must not be accessed or operated by:
■ children
■ people impaired by alcohol or drugs
Application
area
Safety
devices,
controls, and
attachments
Be aware of the application area.
■ Keep unauthorized personnel, children, and pets away from the machine.
■ Remain aware of changing positions and the movement of other equipment and
personnel in the application area/job site.
■ Identify whether special hazards exist in the application area, such as toxic
gases, or unstable ground conditions, and take appropriate action to eliminate
the special hazards before using the machine.
Be aware of the application area.
■ Do not operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
Only operate the machine when:
■ All safety devices and guards are in place and in working order.
■ All controls operate correctly.
■ The machine is set up correctly according to the instructions in the Operator’s
Manual.
■ The machine is clean.
■ The machine’s labels are legible.
To ensure safe operation of the machine:
■ Do not operate the machine if any safety devices or guards are missing or
inoperative.
■ Do not modify or defeat the safety devices.
■ Only use accessories or attachments that are approved by Wacker Neuson.
wc_tx003567gb_FM10.fm
15
Safety Information
Mobile Generator
Safe
operating
practices
Personal
Protective
Equipment
(PPE)
After use
When operating this machine:
■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
When operating this machine:
■ Do not operate a machine in need of repair.
■ Do not consume the operating fluids used in this machine. Depending on your
machine model, these operating fluids may include water, wetting agents, fuel
(gasoline, diesel, kerosene, propane, or natural gas), o il, coolant, hydraulic fluid,
heat transfer fluid (propylene glycol with additives), battery acid, or grease.
Wear the following Personal Protective Equipment (PPE) while operating this
machine:
■ Close-fitting work clothes that do not hinder movement
■ Safety glasses with side shields
■ Hearing protection
■ Safety-toed footwear
■ Stop the engine when the machine is not being operated.
■ Close the fuel valve on engines equipped with one when the machine is not
being operated.
■ Ensure that the machine will not tip over, roll, slide, or fall when not being
operated.
■ Store the machine properly when it is not being used. The machine should be
stored in a clean, dry location out of the reach of children.
16
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Mobile Generator
1.4 Service Safety
Safety Information
Service
training
Precautions
Before servicing or maintaining the machine:
■ Read and understand the instructions contained in all manuals delivered with
the machine.
■ Familiarize yourself with the location and proper use of all controls and safety
devices.
■ Only trained personnel shall troubleshoot or repair problems occurring with the
machine.
■ Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
■ Do not allow improperly trained people to service or maintain the machine.
Personnel servicing or maintaining the machine must be familiar with the
associated potential risks and hazards.
Follow the precautions below when servicing or maintaining the machine.
■ Read and understand the service procedures before performing any service to
the machine.
■ All adjustments and repairs must be completed before operating the machine.
Do not operate the machine with a known problem or deficiency.
■ All repairs and adjustments shall be completed by a qualified technician.
■ Turn off the machine before performing maintenance or making repairs.
■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
■ Re-install the safety devices and guards after repair and maintenance
procedures are complete.
Machine
modifications
Replacing
parts and
labels
Cleaning
wc_tx003567gb_FM10.fm
When servicing or maintaining the machine:
■ Use only accessories/attachments that are approved by Wacker Neuson.
When servicing or maintaining the machine:
■ Do not defeat safety devices.
■ Do not modify the machine without the express written approval of Wacker
■ Replace worn or damaged components.
■ Replace all missing and hard-to-read labels.
■ When replacing electrical components, use components that are identical in
■ When replacement parts are required for this machine, use only Wacker
When cleaning and servicing the machine:
■ Keep the machine clean and free of debris such as leaves, paper, cartons, etc.
■ Keep the labels legible.
Neuson.
rating and performance to the original components.
Neuson replacement parts or those p arts equivalent to the original in a ll types of
specifications, such as physical dimensions, type, strength, and material.
17
Safety Information
When cleaning the machine:
■ Do not clean the machine while it is running.
■ Never use gasoline or other types of fuels or flammable solvents to clean the
machine. Fumes from fuels and solvents can become explosive.
Mobile Generator
Personal
Protective
Equipment
(PPE)
Electrical
service safety
Cooling
system safety
Wear the following Personal Protective Equipment (PPE) while servicing or
maintaining this machine:
■ Close-fitting work clothes that do not hinder movement
■ Safety glasses with side shields
■ Hearing protection
■ Safety-toed footwear
In addition, before servicing or maintaining the machine:
■ Tie back long hair.
■ Remove all jewelry (including rings).
■ Make sure clothing and shoes are dry , st and on a dry wooden plat form or rubber
insulating mat, and use tools with insulated handles when servicing the
machine.
■ Do not allow water to accumulate around the base of the machine. If water is
present, move the machine and allow the machine to dry before servicing.
■ Do not pressure wash the control panel, generator end, or any other electrical
components when cleaning the machine.
■ Do not attempt to open the radiator cap while the unit is running or before the
engine has cooled down. Severe burns may result!
■ Engine coolant is toxic to humans and animals. Clean up spills and dispose of
waste engine coolant in accordance with local environmental regulations.
18
wc_tx003567gb_FM10.fm
Mobile Generator
Safety Information
1.5 Operator Safety while Using Internal Combustion Engines
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or
death.
► Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison.
Exposure to carbon monoxide can kill you in minutes.
► NEVER operate the machine inside an enclosed area, such as a tunnel, unless
adequate ventilation is provided through such items as exhaust fans or hoses.
Operating
safety
Refueling
safety
When running the engine:
■ Keep the area around exhaust pipe free of flammable materials.
■ Check the fuel lines and the fuel tank for leaks and cracks before starting the
engine. Do not run the machine if fuel leaks are present or the fuel lines are
loose.
When running the engine:
■ Do not smoke while operating the machine.
■ Do not run the engine near sparks or open flames.
■ Do not touch the engine or muffler while the engine is running or immediately
after it has been turned off.
■ Do not operate a machine when its fuel cap is loose or missing.
■ Do not start the engine if fuel has spilled or a fuel odor is present. Move the
machine away from the spill and wipe the machine dry before starting.
When refueling the engine:
■ Clean up any spilled fuel immediately.
■ Refill the fuel tank in a well-ventilated area.
■ Re-install the fuel tank cap after refueling.
■ Use suitable tools for refueling (for example, a fuel hose or funnel).
When refueling the engine:
■ Do not smoke.
■ Do not refuel a hot or running engine.
■ Do not refuel the engine near sparks or open flames.
wc_tx003567gb_FM10.fm
19
Safety Information
1.6 Safety Guidelines for Mobile Generators
DANGER
Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide (CO). This is a poison you cannot
see or smell. If you can smell the generator exhaust, you are breathing CO. But
even if you cannot smell the exhaust, you could be breathing CO.
► NEVER use a generator inside homes, garages, crawlspaces, or other partly
enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
Using a fan or opening windows and doors does NOT supply enough fresh air.
► ONLY use a generator outside and far away from windows, doors, and vents.
These openings can pull in generator exhaust.
► Even when you use a generator correctly , CO may leak into the home. ALWA YS
use a battery-powered or battery-backup CO alarm in the home.
► If you start to feel sick, dizzy, or weak after the generator has been running,
move to fresh air RIGHT AW AY. See a doctor. You could have carbon monoxide
poison.
Mobile Generator
Installing as
backup power
WARNING
Electrocution hazard. Machines that generate electric power present special
hazards while the engine is running. These include the risk of electrocution or
severe electrical shock.
► Read and follow the instructions in this Operator’s Manual.
Special hazards exist when installing this machine as a backup power supply.
Improper connection of generator to a building’s electrical system can allow
electrical current from the generator to backfeed into utility lines. This may result in
electrocution of utility workers, fire, or explosion.
WARNING
Backfeed from the generator into the public power distribution system can cause
serious injury or death to utility workers!
► Connections to a building’s electrical system must be made by a qualified elec-
trician and comply with all applicable laws and electrical codes.
If connected to a building’s electrical system, the generator must meet the power,
voltage, and frequency requirements of the equipment in the building. Differences
in power, voltage, and frequency requirements may exist and improper connectio n
may lead to equipment damage, fire, and personal injury or death.
20
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Mobile Generator
Safety Information
General safety
Ground
connection
■ Do not use evaporative starting fluids to start the engine. They are highly
explosive.
■ Do not store items such as excess oil, rags, or tools on top of or inside the
machine. These items are a fire hazard and can restrict cooling air.
■ Ensure that electrical cords attached to the machine are in serviceable condition
without cuts, cracks, or exposed wires.
■ Do not route electrical cords over vibrating or hot parts of the machine.
■ Do not stand on the machine.
■ Do not enclose or cover the machine when it is use, or when it is hot.
The generator must be connected to a good earthen ground for proper operating
safety.
A central “equipment ground” is provided at the customer connection lugs. This
point is connected directly to the generator set base. All other system grounds are
connected to this central point. Ground the generator in accordance with the
standards defined in national, state, and local regulations.
wc_tx003567gb_FM10.fm
21
Safety Information
1.7 Safety Guidelines for Towing the Machine
WARNING
Risk of severe injury or death. Improper trailer condition and towing technique can
lead to an accident.
► Obey the trailer manufacturer’s instructions and the instructions below to reduce
the risk of an accident.
When towing the machine:
■ Do not tow the machine if the towing vehicle’s hitch or the trailer’s coupler are
damaged.
■ Do not tow the machine if any of the trailer’s lug nuts are missing.
■ Do not tow the machine if the trailer’s tires have less than 1.5 mm (1/16 inch) of
tread.
■ Do not tow the machine unless the trailer’s brakes are functioning properly.
■ Do not exceed the trailer manufacturer’s speed limitations.
When towing the machine:
■ Only tow the machine when the trailer’s lug nuts are properly torqued.
■ Only tow the machine when the trailer’s tires are properly inflated.
■ Only tow the machine when all trailer lights are functioning correctly.
■ Only tow the machine when the trailer’s safety chains are connected to the
towing vehicle in a crisscross pattern.
■ Maintain extra distance between the towing vehicle and other vehicles.
■ Avoid soft shoulders, curbs, and sudden lane changes.
■ Abide by all licensing requirements for your area.
Mobile Generator
If you have not driven a towing vehicle with trailer before, practice turning,
stopping, and backing up the towing vehicle with trailer in an area away from traffic.
Only drive the towing vehicle with trailer when you are confident in your ability to do
so.
wc_tx003567gb_FM10.fm
22
Mobile Generator
1.8 Safety Guidelines for Lifting the Machine
When lifting the machine:
■ Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any
other type of lifting device used is attached securely and has enough weightbearing capacity to lift or hold the machine safely. See section Technical Data
for machine weight.
■ Remain aware of the location of other people when lifting the machine.
■ Only use the lifting points and tie downs described in the Operator’s Manual.
■ Make sure the transporting vehicle has sufficient load cap acity and platform size
to safely transport the machine.
To reduce the possibility of injury:
■ Do not stand under the machine while it is being lifted or moved.
■ Do not get onto the machine while it is being lifted or moved.
1.9 Reporting Safety Defects
Safety Information
If you believe your trailer has a defect which could cause a crash or could cause
injury or death, you should immediately inform the National Highway Traffic Safety
Administration (NHTSA) in addition to notifying Wacker Neuson.
If NHTSA receives similar complaints, it may open an investigation; and if it finds
that a safety defect exists in a group of trailers, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Wacker Neuson.
To contact NHTSA, you may either contact the Vehicle Safety Hotline toll-free at
1-888-327-4236 (TTY: 1-800-424-9153); go to http://www.safercar.gov; or write to:
Administrator
NHTSA
1200 New Jersey Avenue S.E.
Washington, DC 20590
You can also obtain other information about your motor vehicle safety from
http://www.safercar.gov
wc_tx003567gb_FM10.fm
23
Label Locations G 25
GG
GG
JJ
C
H
F
VV
EE
K
E
W
D
X
wc_gr011688
2 Label Locations
24
wc_si000835gb_FM10.fm
wc_gr011684
A
Ø
HZ
V
R
Basler
DIAGNOSTICS
DIAGNOSEN
DIAGNOSTICOS
DIAGNOSTICS
AUSAUS
APAGADOAPAGADO
ARRETARRET
OFFOFF
REMOTE STARTREMOTE START
FERNSTARTFERNSTART
ARRANQUE REMOTOARRANQUE REMOTO
DEMARRAGE A DEMARRAGE A
DISTANCEDISTANCE
START / LAUFENSTART / LAUFEN
ARRANQUE / MARCHAARRANQUE / MARCHA
DEMARRER / MARCHEDEMARRER / MARCHE
START / RUNSTART / RUN
T4i
T4f
J J
B
D
I
G
C
P
M
M
JT J
SS TT
RR
DD
JJ
AAMM
FF
G
NO
KK
L
CC
Y
Z S V R N
Q1
BB
QQ
Q2
I
X
G 25 Label Locations
wc_si000835gb_FM10.fm
25
Label Meanings G 25
INSTRUCCIONES DE REMOLQUEINSTRUCCIONES DE REMOLQUE
1.LEA EL MANUAL DEL OPERARIO.1.LEA EL MANUAL DEL OPERARIO.
2.UTILICE UN ACOPLE CORRECTAMENTE 2.UTILICE UN ACOPLE CORRECTAMENTE
CLASIFICADO PARA LA "CLASE DE PESO CLASIFICADO PARA LA "CLASE DE PESO
BRUTO" DEL VEHICULO DEL REMOLQUE. BRUTO" DEL VEHICULO DEL REMOLQUE.
3.ASEGURESE DE AMARRAR CORRECTAMENTE EL 3.ASEGURESE DE AMARRAR CORRECTAMENTE EL
REMOLQUE AL VEHICULO DE REMOLQUE. REMOLQUE AL VEHICULO DE REMOLQUE.
4.FIJE EN CRUZ LAS CADENAS DE SEGURIDAD.4.FIJE EN CRUZ LAS CADENAS DE SEGURIDAD.
5.FIJE EN EL VEHICULO DE REMOLQUE 5.FIJE EN EL VEHICULO DE REMOLQUE
LA CADENA DE DESPRENDIMIENTO. LA CADENA DE DESPRENDIMIENTO.
6.CONTROLE LAS LUCES DEL REMOLQUE.6.CONTROLE LAS LUCES DEL REMOLQUE.
1.READ OPERATOR'S MANUAL. 1.READ OPERATOR'S MANUAL.
2.USE HITCH RATED FOR TRAILER'S 2.USE HITCH RATED FOR TRAILER'S
"GROSS VEHICLE WEIGHT RATING". "GROSS VEHICLE WEIGHT RATING".
3.SECURELY ATTACH TRAILER TO TOW VEHICLE.3.SECURELY ATTACH TRAILER TO TOW VEHICLE.
4.ATTACH SAFETY CHAINS USING CROSS 4.ATTACH SAFETY CHAINS USING CROSS
PATTERN. PATTERN.
5.ATTACH BREAKDOWN CHAIN TO VEHICLE.5.ATTACH BREAKDOWN CHAIN TO VEHICLE.
6.CHECK TRAILER LIGHTS.6.CHECK TRAILER LIGHTS.
TOWING INSTRUCTIONSTOWING INSTRUCTIONS ABSCHLEPPINSTRUKTIONENABSCHLEPPINSTRUKTIONEN
1.BETRIEBSVORSCHRIFT LESEN.1.BETRIEBSVORSCHRIFT LESEN.
2.ANHANGEVORRICHTUNG VERWENDEN, 2.ANHANGEVORRICHTUNG VERWENDEN,
DIE DER GESAMTBETRIEBSGEWICHTSKLASSE DIE DER GESAMTBETRIEBSGEWICHTSKLASSE
ENTSPRICHT. ENTSPRICHT.
3.ANHANGER SICHER AM ZUGFAHRZEUG 3.ANHANGER SICHER AM ZUGFAHRZEUG
BEFESTIGEN. BEFESTIGEN.
4.SICHERHEITSKETTEN KREUZWEISE ANBRINGEN.4.SICHERHEITSKETTEN KREUZWEISE ANBRINGEN.
5.ABREISSKETTE AM FAHRZEUG ANBRINGEN.5.ABREISSKETTE AM FAHRZEUG ANBRINGEN.
6.ANHANGERLEUCHTEN PRUFEN.6.ANHANGERLEUCHTEN PRUFEN.
....
....
....
....
INSTRUCTIONS DE REMORQUAGEINSTRUCTIONS DE REMORQUAGE
1.LIRE LA NOTICE D'EMPLOI.1.LIRE LA NOTICE D'EMPLOI.
2.UTILISER UN CROCHET D'ATTELAGE CONFORME2.UTILISER UN CROCHET D'ATTELAGE CONFORME
AU DEBIT NOMINAL DU POIDS BRUT DE AU DEBIT NOMINAL DU POIDS BRUT DE
VEHICULE DU VEHICULE TRACTEUR. VEHICULE DU VEHICULE TRACTEUR.
3.ATTACHER LA REMORQUE FERMEMENT AU 3.ATTACHER LA REMORQUE FERMEMENT AU
VEHICULE TRACTEUR. VEHICULE TRACTEUR.
4.ATTACHER LES CHAINES DE SURETE EN 4.ATTACHER LES CHAINES DE SURETE EN
UTILISANT UNE METHODE CROISEE. UTILISANT UNE METHODE CROISEE.
5.ATTACHER LA CHAINE DE REMORQUAGE AU VEHICULE.5.ATTACHER LA CHAINE DE REMORQUAGE AU VEHICULE.
6.VERIFIER LES LAMPES DE LA REMORQUE.6.VERIFIER LES LAMPES DE LA REMORQUE.
117960117960
3 Label Meanings
A
(on trailer , if equipped)
B WARNING
Pressurized contents. Do not open when hot!
C WARNING
Lock doors. Access can cause electric shock or
injury.
D NOTICE
Lifting point
E NOTICE
Never change switch position with engine
running. Results in damage to machine.
26
wc_tx003634gb_FM10.fm
G 25 Label Meanings
113726
F DANGER
Asphyxiation hazard. Do not run the machine
indoors or in an enclosed area without adequate
ventilation. Read the Operator’s Manual for
instructions. No sparks, flames, or burning
objects near machine. Stop the engine before
adding fuel. Use only diesel fuel.
G Tie-down point
113726
H WARNING
To prevent hearing loss, wear hearing protection.
Hand injury if entangled in moving belt.
Rotating machinery! Do not reach inside with
engine running.
WARNING
Hot surface
CAUTION
Avoid spraying water into generator.
I WARNING
Hot surface
wc_tx003634gb_FM10.fm
27
Label Meanings G 25
J Electrical ground
K WARNING
Electric shock and arc flash can cause serious
injury or death.
L
28
wc_tx003634gb_FM10.fm
G 25 Label Meanings
L
M Operator’s Manual must be stored on machine.
Replacement Operator’s Manual can be ordered
through your local Wacker Neuson distr ibutor.
wc_sy0158787
wc_sy0160602
wc_tx003634gb_FM10.fm
29
Label Meanings G 25
AND
N WARNING!
Operation of this equipment may create sparks
Operation of This Equipment May Create Sparks That Can Start Fires Around Dry
Vegetation. A Spark Arrestor May be Required. The Operator Should Contact Local
Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements.
WARNING
Per CAL. PRC. CODE
P Read and understand the supplied Operator’s
Q1 WARNING
that can start fires around dry vegetation. A sp ark
arrestor may be required. The operator should
contact local fire agencies for laws or regulations
relating to fire prevention requirements.
Manual before operating the machine. Failure to
do so increases the risk of injury to yourself and
others.
To reduce the risk of electrical shock and arc
flash, read the Operator’s Manual. Improper
connection of the generator to a building’s
electrical system can allow electrical current from
the generator to backfeed into utility lines. This
may result in electrocution of utility workers, fire,
or explosion. Connections to a building’s
electrical system must be made by a qualified
electrician and comply with all applicable laws
and electrical codes.
Q2 Voltage selector label
R Remote start operation. Read Operator’s Manual
for instructions.
S CAUTION
Receptacles not to be used when:
Selector switch set to 208/120V and voltage
greater than 228V.
Selector switch set to 480/277V and voltage
greater than 457V.
30
wc_tx003634gb_FM10.fm
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