Vulcan Hart VGDA2 Parts Manual

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REPLACEMENT PARTS

VGDA GAS STEAMERS

MODELS

CATALOG OF

VGDA2 ML-103560 VGDA3 ML-103561

MODEL VGDA2

For additional information on Vulcan-Hart or to locate an authorized

parts and service provider in your area, visit our website at www.vulcanhart.com

VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC

WWW.VULCANHART.COM

P.O. BOX 696, LOUISVILLE, KY 40201-0696

TEL. (800) 814-2028

FORM 30956 Rev. A (2-07)

VGDA GAS STEAMERS REPLACEMENT PARTS

PL-51965

DOOR COMPARTMENT

– 2 –

REPLACEMENT PARTS VGDA GAS STEAMERS

DOOR COMPARTMENT

ILLUS. PART PL-51965 NO. NAME OF PART AMT.

1 00-842933 Screw - Gasket & Support Angle ....................................................................................................8

2 00-842934 Hook - Finger ................................................................................................................................. 2

3 00-842935 Gasket - Panel ............................................................................................................................... 1

4 00-842936 Gasket - Door .................................................................................................................................1

5 00-842937 Plate - Aluminum ........................................................................................................................... 1

6 00-842939 Angle - Support .............................................................................................................................. 1

7 00-842940 Screw - Alignment .......................................................................................................................... 2

8 NS-015-16 Nut ................................................................................................................................................. 2

9 00-841752 Bar - Thrust .................................................................................................................................... 1

10 00-843966 Screw - Thrust ................................................................................................................................ 1

11 00-854350 Bearing - Thrust Bar .......................................................................................................................1

12 00-850121 Clip - Bearing ................................................................................................................................. 1

13 00-842945 Door - Compartment ...................................................................................................................... 1

14 00-842946 Bushing - Bronze ............................................................................................................................ 2

15 00-840500 Pin - Tension .................................................................................................................................. 2

16 00-842948 Hinge .............................................................................................................................................. 2

17 00-842949 Pin - Hinge ..................................................................................................................................... 2

18 00-842950 “O” Ring ......................................................................................................................................... 6

19 00-842951 Screw - Hinge ................................................................................................................................. 6

20 00-844421 Bushing .......................................................................................................................................... 1

21 00-841757 Handwheel ..................................................................................................................................... 1

22 00-842954 Washer ........................................................................................................................................... 1

23 00-842955 Label - Open/Close ........................................................................................................................ 1

24 00-842956 Screw - Handwheel ........................................................................................................................1

25 00-842957 Key - Thrust Screw ......................................................................................................................... 1

26 00-842959 Screw - Shoulder ............................................................................................................................ 2

27 00-842933 Screw - Gasket & Support Angle ....................................................................................................3

28 WL-006-35 Lockwasher 1/2 Light ....................................................................................................................... 3

00-850029 Compartment Door Assy. (Incls. items 1 thru 14 & 20 thru 28) ...................................................... 1

– 3 –

VGDA GAS STEAMERS REPLACEMENT PARTS

1-2

12-13

8-9

PL-52060

COOKER CONTROLS

– 4 –

REPLACEMENT PARTS VGDA GAS STEAMERS

COOKER CONTROLS

ILLUS. PART PL-52060 NO. NAME OF PART AMT.

1 00-842928 Enclosure - Cooker Control (2 Compartment) ................................................................................ 1

2 00-842929 Enclosure - Cooker Control (3 Compartment) ................................................................................ 1

3 00-842917 Nut - Timer ................................................................................................................................... AR

4 00-881995 Knob - Timer ................................................................................................................................ AR

5 00-842919 Set Screw - Knob ......................................................................................................................... AR

6 00-840507 Light - Pilot (Green) ...................................................................................................................... AR

7 00-844003 Pressure Gauge .............................................................................................................................1

8 00-842921 Label - Cooker Instruction (2 Compartment) ................................................................................... 1

9 00-842922 Label - Cooker Instruction (3 Compartment) ................................................................................... 1

10 00-842924 Bracket - Gauge Fastening ............................................................................................................ 2

11 00-842925 Nut - Pressure Gauge .................................................................................................................... 2

12 00-842930 Cover - Cooker Enclosure (2 Compartment) .................................................................................. 1

13 00-842931 Cover - Cooker Enclosure (3 Compartment) .................................................................................. 1

14 00-842932 Screw - Enclosure Cover ................................................................................................................ 3

15 00-842958 Nut - Cooker Enclosure Mounting ................................................................................................ AR

16 00-841736 Timer .............................................................................................................................................. 1

17 00-842927 Buzzer ............................................................................................................................................1

18 00-841960 Switch - Pressureless Mode ........................................................................................................... 1

– 5 –

VGDA GAS STEAMERS REPLACEMENT PARTS

BULB TO DRAIN

10-11

7-8

CYCLING

HIGH LIMIT

16-17

COLD WATER

WATER

CONDENSING VALVE

FILL VALVE

PL-51967-1A

CONTROL BOX COMPONENTS

– 6 –

REPLACEMENT PARTS VGDA GAS STEAMERS

CONTROL BOX COMPONENTS

ILLUS. PART PL-51967-1A NO. NAME OF PART AMT.

1 00-840525 Thermostat - Drain ......................................................................................................................... 1

2 00-840579 Screw - Thermostat ........................................................................................................................ 2

3 00-844367-00008 Lug - Ground .................................................................................................................................. 1

4 00-850063 Elbow ............................................................................................................................................. 3

5 00-840527 Cover - Control Box ........................................................................................................................ 1

6 00-840580 Bolt - Cover .................................................................................................................................... 4

7 00-840509 Solenoid Valve (Water Cooling)(8 & 10 Burner Units) ....................................................................1

8 00-853339 Solenoid Valve (Water Cooling)(5 Burner Units) ............................................................................ 1

9 00-840581 Screw - Terminal Block .................................................................................................................. 4

10 00-840511 Block - Terminal ............................................................................................................................. 2

11 00-843969 End Section (Terminal Block) ......................................................................................................... 1

12 00-840508 Switch - Power ............................................................................................................................... 1

13 00-840507 Light - Pilot (Green) ........................................................................................................................ 1

14 00-851814 Switch - Pressure / Transducer ......................................................................................................2

15 00-850074 Bolt - Pressure Switch ....................................................................................................................8

16 00-843784 Valve - Solenoid (Water Fill)(8 to 10 Burner Units) ......................................................................... 1

17 00-840509 Valve - Solenoid (Water Fill)(5 Burner Units) .................................................................................. 1

CALIFORNIA CODE UNITS – GAS BOILERS 14,000, 200,000 & 250,000 BTU

00-850099 Switch ............................................................................................................................................ 1

00-843783 Switch - Low Water Shut Off .......................................................................................................... 1

00-850069 Relay ..............................................................................................................................................1

00-844367-00055 Light - Pilot (Red) ........................................................................................................................... 1

00-844090 Light - Pilot (Amber) ....................................................................................................................... 1

00-840507 Light - Pilot (Green) ........................................................................................................................ 1

00-850562 Probe - Low Water Shut-Off Switch ................................................................................................1

– 7 –

VGDA GAS STEAMERS REPLACEMENT PARTS

10-11

8-9

6-7

4-5

PL-51968-1

CABINET

– 8 –

CABINET

REPLACEMENT PARTS VGDA GAS STEAMERS

ILLUS. PART PL-51968-1 NO. NAME OF PART AMT.

1 00-840569 Panel - Side ................................................................................................................................... 2

2 00-850070 Foot - Flanged Adjustable (Rear) ................................................................................................... 2

3 00-850071 Insert - Adjustable Foot (Front) ..................................................................................................... AR

4 00-840589 Catch - Magnetic Door ................................................................................................................. AR

5 00-840570 Screws - Magnetic Door Catch ..................................................................................................... AR

6 00-840571 Door - Right Hand .......................................................................................................................... 1

7 00-840572 Door - Left Hand (Not Shown) ........................................................................................................1

8 00-840573 Stack - Flue (2 Compartment) ........................................................................................................ 1

9 00-840574 Stack - Flue (3 Compartment) ........................................................................................................ 1

10 00-840575 Cover - Stack (2 Compartment) ..................................................................................................... 1

11 00-840576 Cover - Stack (3 Compartment) ..................................................................................................... 1

– 9 –

VGDA GAS STEAMERS REPLACEMENT PARTS

18 17

9-10

11-12

PL-51969

COOKER COMPARTMENT PLUMBING

– 10 –

REPLACEMENT PARTS VGDA GAS STEAMERS

COOKER COMPARTMENT PLUMBING

ILLUS. PART PL-51969 NO. NAME OF PART AMT.

1 00-842911 Elbow - Header Union .................................................................................................................... 1

2 00-842912 Pipe - Header Connecting ..............................................................................................................1

3 00-844527 Steam Trap .................................................................................................................................. AR

4 00-850032 Screw - Microswitch ..................................................................................................................... AR

5 00-842913 Valve - Safety Relief (8 P.S.1.) ....................................................................................................... 1

6 00-842902 Valve - Exhaust Solenoid ............................................................................................................. AR

7 00-842892 Pin - Tension ................................................................................................................................ AR

8 00-842904 Elbow - Union ............................................................................................................................... AR

9 00-842909 Header - Exhaust (2 Compartment) ............................................................................................... 1

10 00-842910 Header - Exhaust (3 Compartment) ............................................................................................... 1

11 00-842907 Header - Steam (2 Compartment) ..................................................................................................1

12 00-842908 Header - Steam (3 Compartment) ..................................................................................................1

13 00-842906 Connector (To Pressure Gauge Tube) ........................................................................................... 1

14 00-842963 Valve - Steam Solenoid ............................................................................................................... AR

15 00-842893 Spring - Extension ........................................................................................................................ AR

16 00-850031 Spacer - Microswitch .................................................................................................................... AR

17 00-844005 Microswitch .................................................................................................................................. AR

18 00-842898 Microswitch (Gas Unit) ................................................................................................................. AR

19 00-842896 Pin - Hasp .................................................................................................................................... AR

20 00-842895 Clip - Hasp Pin ............................................................................................................................. AR

21 00-843968 Spacer - Hasp Alignment ............................................................................................................. AR

22 00-836975 Spring - Compression .................................................................................................................. AR

23 00-842894 Hasp ............................................................................................................................................. AR

24 00-842914 Bolt - Cooker Hold Down ................................................................................................................ 4

25 00-842915 Nut ................................................................................................................................................. 4

26 00-842889 Handle - Operating ....................................................................................................................... AR

27 00-842890 Screw - Operating Handle ............................................................................................................ AR

28 00-842891 Arm - Operating ............................................................................................................................ AR

29 00-850125 Manifold - Steam ............................................................................................................................ 1

00-842905 Valve - Steam Supply (1/2 " NPT) (120/60/1) (2-way NC) ................................................................

00-850035 Pan Slides (RH/LH) ........................................................................................................................ 2

00-850036 Support - Universal Pan (Center) ................................................................................................... 1

00-843943 Shelf - Rack ................................................................................................................................... 1

– 11 –

VGDA GAS STEAMERS REPLACEMENT PARTS

1-2-3

PL-51946

ELECTRONIC IGNITION COMPONENTS

– 12 –

REPLACEMENT PARTS VGDA GAS STEAMERS

ELECTRONIC IGNITION COMPONENTS

ILLUS. PART PL-51946 NO. NAME OF PART AMT.

1 00-845569 Valve - Combination Gas (Nat) ...................................................................................................... 1

2 00-845570 Valve - Combination Gas (LP) ........................................................................................................1

3 00-855084 Cable - Ignitor ................................................................................................................................. 1

4 00-843947 Relay ..............................................................................................................................................1

5 00-417980-00001 Ignition Module ............................................................................................................................... 1

6 00-845575 Transformer (120V. to 24V.) ........................................................................................................... 1

00-845571 Pilot (Nat) ....................................................................................................................................... 1

00-845572 Pilot (LP) ........................................................................................................................................ 1

00-845576 Control Box .................................................................................................................................... 1

00-845577 Cover - Control Box ........................................................................................................................ 1

00-845578 Bracket - Component Mounting ...................................................................................................... 1

– 13 –

VGDA GAS STEAMERS REPLACEMENT PARTS

8 THRU 12

38 THRU 42

33 THRU36

31-32

29-30

27-28

PL-51970A

22 THRU 25

BURNER UNIT

– 14 –

NOTE: FOR 200,000 BTU REMOVE TWO BURNERS AND TWO ORIFICES

BOILER RATED AT 250,000 BTU/HR

REPLACEMENT PARTS VGDA GAS STEAMERS

BURNER UNIT

ILLUS. PART PL-51970A NO. NAME OF PART AMT.

1 00-840514 Water Level Control (Incls. items 3 thru 7) .....................................................................................1

2 00-840515 Gauge - Pressure ........................................................................................................................... 1

3 00-850107 Float ...............................................................................................................................................1

4 00-850414 Gasket (Round) .............................................................................................................................. 1

5 00-850106 Switch ............................................................................................................................................ 1

6 00-850105 Gasket (Square) ............................................................................................................................. 1

7 00-850109 Valve - Blowdown .......................................................................................................................... 1

8 00-840516 Gauge - Water Level (Glass Assy.) ................................................................................................ 1

9 00-850101 Gauge - Water ................................................................................................................................ 1

10 00-850100 Gauge - Glass Rod ......................................................................................................................... 2

11 00-850102 Washer - Rubber ............................................................................................................................ 2

12 00-850103 Washer - Brass .............................................................................................................................. 2

13 00-880044 Descaler .........................................................................................................................................1

*14 00-843838 Gas Boiler Shell & Flue Assy. ........................................................................................................ 1

15 00-843836 Valve - Override Solenoid .............................................................................................................. 1

16 00-840528 Plate - Hand Hole Cover ................................................................................................................ 1

17 00-840529 Gasket - Hand Hole Cover ............................................................................................................. 1

18 00-840530 Yoke - Hand Hole Cover ................................................................................................................ 1

19 00-850078 Nut - Hand Hole Cover ................................................................................................................... 1

20 00-853105 Sensor - Safety (Hi-Limit Switch) ................................................................................................... 1

21 00-850165 Cover - Safety Sensor .................................................................................................................... 1

22 00-840534 Valve-Gas (Combination Control)(Nat)(Std.Ignition) ....................................................................... 1

23 00-850072 Valve-Gas (Combination Control)(LP)(Std.Ignition) ........................................................................1

24 00-845569 Valve-Gas (Combination Control)(Nat)(Elec.Ignition) .....................................................................1

25 00-845570 Valve-Gas (Combination Control)(LP)(Elec.Ignition) ...................................................................... 1

26 00-844022 Thermocouple (Std.Ignition) ...........................................................................................................1

27 00-850095 Manifold - Gas (200 & 250,000 BTU Units) .................................................................................... 1

28 00-840533 Manifold - Gas (140,000 BTU Units) ..............................................................................................1

29 00-850172 Orifice - Burner (Nat) .................................................................................................................... AR

30 00-850174 Orifice - Burner (LP) ..................................................................................................................... AR

31 00-840536 Burner-W/Pilot Bracket (Std.Ignition) ............................................................................................ AR

32 00-850261 Burner-W/Pilot Bracket (Elec.Ignition) ..........................................................................................AR

33 00-843958 Burner-Pilot (Nat)(Std.Ignition) ....................................................................................................... 1

34 00-850429 Burner-Pilot (LP)(Std.Ignition) ........................................................................................................ 1

35 00-845571 Burner-Pilot (Nat)(Elec.Ignition) ...................................................................................................... 1

36 00-845572 Burner-Pilot (LP)(Elec.Ignition) ....................................................................................................... 1

37 00-840535 Burner - W/O Pilot Bracket (Std.) ................................................................................................. AR

38 00-850111 Burner Box Assy ............................................................................................................................ 1

39 00-850112 Insulation Cover (Top) ....................................................................................................................1

40 00-850113 Insulation Cover (RH) ..................................................................................................................... 1

41 00-850114 Insulation Cover (LH) ..................................................................................................................... 1

42 00-850115 Insulation Cover (Front) .................................................................................................................. 1

* When Ordering Replacement Boiler Shells, Include Complete Model and Serial Number.

– 15 –

VGDA GAS STEAMERS REPLACEMENT PARTS

7-8-9

PL-51921A

26 25

10-11-12

COMPONENTS (GAS BOILER BASE)

– 16 –

REPLACEMENT PARTS VGDA GAS STEAMERS

COMPONENTS (GAS BOILER BASE)

ILLUS. PART PL-51921A NO. NAME OF PART AMT.

1 00-510986 Liquid Tite 3/8 (Per Foot) ............................................................................................................... AR

2 00-880675 Connector 3/8" Straight Sealtite ..................................................................................................... AR

3 FP-012-11 Connector 1/4 MPT 3/8 CC ............................................................................................................... 1

4 FP-012-24 Fitting 1/4 MPT x 3/8 TBG ................................................................................................................ 1

5 FP-081-40 Elbow 3/8 MPT x 3/8 CC ...................................................................................................................1

6 FP-025-01 Coupling 1/2 to 3/8 Reducing ............................................................................................................ 1

7 FP-019-25 Tee 1/2 x 1/2 x 1/2 .............................................................................................................................. 1

8 FP-035-91 Pipe 1/2 x 11/8 T.B.E. ....................................................................................................................... 1

9 FP-084-39 Union - Pipe 1/2 STR .......................................................................................................................1

10 FP-019-25 Tee 1/2 x 1/2 x 1/2 .............................................................................................................................. 1

11 FP-035-91 Pipe 1/2 x 11/8 T.B.E. ....................................................................................................................... 1

12 FP-084-39 Union - Pipe 1/2 STR .......................................................................................................................1

13 FP-047-06 Elbow 3/8 MPT x 1/2 CC ...................................................................................................................1

14 00-523138

15 FP-019-42 Tee-Pipe 1 x 1 x 3/4 ......................................................................................................................... 1

16 FP-036-06 Nipple 3/4 x 31/2 Lg.(T.B.E.) ............................................................................................................. 1

17 FE-007-03 Connector 3/8" x 90 Deg. Sealtite .................................................................................................. AR

18 FP-036-02 Nipple 3/4 x 21/2 ................................................................................................................................1

19 FP-013-22 Elbow 3/4 x 90 Deg. ......................................................................................................................... 1

20 FP-036-06 Nipple 3/4 x 31/2 Lg.(T.B.E.) ............................................................................................................. 1

21 FP-013-22 Elbow 3/4 x 90 Deg. ......................................................................................................................... 1

22 FP-036-06 Nipple 3/4 x 31/2 Lg.(T.B.E.) ............................................................................................................. 1

23 FP-081-73 Union 3/4 ......................................................................................................................................... 1

24 00-510986 Liquid Tite 3/8 (Per Foot) ............................................................................................................... AR

25 00-503487

26 FP-086-36 Connector 3/8 MPT x 3/8 CC ............................................................................................................ 1

27 FP-019-26 Tee 3/4 x 3/4 x 3/4 .............................................................................................................................. 1

28 00-510986 Liquid Tite 3/8 (Per Foot) ............................................................................................................... AR

29 00-880413 Relief Valve - 15 PSI ...................................................................................................................... 1

/8 Copper Tube (Per Foot) ........................................................................................................... AR

– 17 –

VGDA GAS STEAMERS REPLACEMENT PARTS

1-2-3

14-15

PLUMBING (BOILER)

PL-51971

– 18 –

REPLACEMENT PARTS VGDA GAS STEAMERS

PLUMBING (BOILER)

ILLUS. PART PL-51971 NO. NAME OF PART AMT.

1 FP-084-51 Elbow - 90 Deg. x 3/8 FPT ............................................................................................................... 1

2 FP-025-02 Coupling 3/8 to 1/4 Reducing ............................................................................................................ 1

3 FP-047-27 Fitting - 3/8 x 3/8 MPT (Male Connector) ........................................................................................... 1

4 FP-085-65 Tee 3/4 x 3/8 x 3/4 Reducing .............................................................................................................. 1

5 00-522653-00002 Tubing - Copper 1/4 .........................................................................................................................1

6 FP-036-05 Nipple 3/4 x 3 TBE ........................................................................................................................... 1

7 FP-019-33 Tee 3/4 x 3/4 x 1/2 Reducing .............................................................................................................. 1

8 FP-084-46 Fitting - Tube 5/8 x 3/4 MPT (Half Union) ..........................................................................................1

9 FP-084-53 Fitting - Compression - 3/8 TBG x 1/2 MPT ...................................................................................... 1

10 FP-019-10 Tee 3/8 x 3/8 x 3/8 .............................................................................................................................. 1

11 FP-084-46 Fitting - Tube 5/8 x 3/4 MPT (Half Union) ..........................................................................................1

12 FE-007-03 Connector 3/8" x 90 Deg. Sealtite .................................................................................................... 1

13 00-523138 5/8 Copper Tube (Per Foot) ........................................................................................................... 1

14 FP-084-53 Fitting - Compression - 3/8 TBG x 1/2 MPT ..................................................................................... 14

15 00-503487

16 00-880675 Connector 3/8" Straight Sealtite ....................................................................................................... 1

17 FP-019-10 Tee 3/8 x 3/8 x 3/8 .............................................................................................................................. 1

18 FP-012-46 Elbow - 3/8 MPT x 90 Deg. ..............................................................................................................1

19 FP-019-10 Tee 3/8 x 3/8 x 3/8 .............................................................................................................................. 1

20 FP-036-02 Nipple 3/4 x 21/2 ................................................................................................................................1

21 FP-084-44 Union - Pipe Elbow 3/4 x 90 Deg. .................................................................................................... 1

22 FP-013-22 Elbow 3/4 x 90 Deg. ......................................................................................................................... 1

23 FP-059-65 Pipe 3/4 x 6 TBE .............................................................................................................................. 1

24 FP-013-22 Elbow 3/4 x 90 Deg. ......................................................................................................................... 1

25 FE-007-03 Connector 3/8" x 90 Deg. Sealtite .................................................................................................... 1

26 FP-019-10 Tee 3/8 x 3/8 x 3/8 .............................................................................................................................. 1

27 00-510986 Liquid Tite 3/8 (Per Foot) ................................................................................................................. 1

28 FP-036-95 Nipple 3/4 x 2 TBE ........................................................................................................................... 1

29 FP-081-73 Union 3/4 ......................................................................................................................................... 1

30 FP-036-05 Nipple 3/4 x 3 TBE ........................................................................................................................... 1

31 00-510986 Liquid Tite 3/8 (Per Foot) ................................................................................................................. 1

32 00-880675 Connector 3/8" Straight Sealtite ....................................................................................................... 1

33 FP-019-10 Tee 3/8 x 3/8 x 3/8 .............................................................................................................................. 1

34 FP-047-27 Fitting - 3/8 x 3/8 MPT (Male Connector) ........................................................................................... 1

35 00-844072 Cooker - Drain ................................................................................................................................1

36 00-880028 Valve - Pressure Regulating 3/4 N.P.T. ..........................................................................................1

/8 Copper Tube (Per Foot) ............................................................................................................. 1

– 19 –

Vulcan Hart VGDA2 Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual