Volvo S80 2005 User Manual

VO LVO
TP 397920 2
2005
S8 0 PREMI ER
Vehicles with SRS (Airbag)/SIPS bag/
IC (Inflatable curtain)
Warning!
1. Personal injuries when performing repair work.
2. Damage or malfunction of the SRS/SIPS bag/IC system. Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo workshop. In case of doubt, consult the SRS and SIPS bag/IC service manual.
Is the vehicle equipped with SRS/SIPS bag/IC?
Vehicles with SRS are most easily recognised by the letters SRS in the centre of the steering wheel. If the vehicle also has a passenger side airbag, the letters SRS are stamped on the dashboard above the glove compartment. SRS vehicles from 1993 and onward also have explosive seat belt tensioners. SIPS bags are only installed on SRS vehicles from 1995 and onward. SIPS bag decals are located on the windscreen and seat compartment. Vehicles with IC can be recognised by the letters IC on the C/D panel (4 door) or the B panel (5 door).
General recommendations
• Be especially careful when working on or around SRS, SIPS, and IC components.
• Make sure that no wires are pinched, frayed, or pierced.
• Never fit accessories by the sensors.
• Where applicable, work on the steering wheel, steering shaft, or steering gear must be done in accordance with the methods in the SRS section of VADIS.
• Certain components of the aforementioned systems must be grounded while working. Read the appropriate sections in VADIS.
• Do not install any accessories in the areas between the A and B-pillars, the B and C-pillars, and the C and D-pillars.
Test terminal
Data link connector in the passenger compartment.
Changes introduced up to and including June 2004
Any changes made to the vehicles after this date are not included in the manual. If necessary refer to service bulletins.
Volvo models are sold in versions adapted for different markets. These adaptations depend on factors such as legal requirements, taxation, and market demands. This manual may therefore include illustrations and text that do not apply to the vehicles in your country.
© Volvo Car Corporation
Table of Contents
Vehicles with SRS (Airbag)/SIPS bag/IC
(Inflatable curtain).......................................................... 2
Abbreviations................................................................. 4
How to use the wiring diagram 1:2 ................................ 5
Electrical distribution 1:2................................................ 7
Fuses
Fuses by the battery ....................................................... 9
Fuses in auxiliary fuse box ........................................... 10
Relays
Relays in the cargo compartment................................ 11
Ground connections
31/10 - 31/93 ............................................................... 12
Group 36 Additional electrical equipment
12 V outlet ................................................................... 13
Group 39 Other, Accessories
Rear Seat Entertainment (RSE) .................................. 14
Electrically heated rear seat ........................................ 15
Group 87 Climate control system
Coolbox rear seat ........................................................ 16
Group 88 Internal equipment
Switch, sun blind.......................................................... 17
Connectors
54/33 - 54/64................................................................ 18
54/73 - 54/272B ........................................................... 19
54/274 ........................................................................ 20
54/275 - 54/276............................................................ 21
54/277 - 54/305............................................................ 22
Junction points
53/550 - 53/726............................................................ 23
53/737 - 53/738............................................................ 24
Cable harness routing in vehicle
Rear Seat Entertainment (RSE) harness......................25
Rear seat harness ........................................................26
Component illustrations
2/30 - 9/8...................................................................... 27
9/9 - 16/83.................................................................... 28
16/122 - 31/93.............................................................. 29
54/33 - 54/275B ........................................................... 30
Index
List of components
TP3 979 20 2 S8 0 Premier 20 05
Explanations Abbreviations
Groups
Group 23 = Fuel system Group 26 = Cooling system Group 27 = Engine controls Group 32 = Alternator and voltage regulator Group 33 = Starting system Group 35 = Lighting Group 36 = Additional electrical equipment Group 37 = Wiring and fuses Group 38 = Instruments Group 39 = Other Group 43 = Transmission Group 59 = Brake system Group 64 = Steering Group 76 = Shock absorbers Group 83 = Doors and openings Group 84 = Exterior decorative elements etc. Group 85 = Interior equipment Group 87 = Climate controls Group 88 = Internal equipment
Ignition switch symbols
X= Accessories (audio position) S= Powered upon insertion of key 15 = The switch remains connected during
start 15l = Contact is broken while starting 30 = Constant power from the battery 50 = Start
Countries/ Markets
A= Austria AUS = Australia B= Belgium CDN = Canada CH = Switzerland D= Germany DK = Denmark E= Spain EU/OS = Markets outside USA and Canada FIN = Finland GB = Great Britain ISR = Israel J= Japan KO R = Korea N= Norway NL = Netherlands S= Sweden USA = United States of America WEU = Western Europe
Other
AMP = Amplifier AUX = External equipment outlet AUX AUDIO = Audio system CEM = Central Electronic Module DVD = External equipment outlet AUX IR = IR transmitter M2D = Control module M2D RAS = Rear Audio Separation module (RAS) REM = Rear Electronic Module RSE = Rear Seat Entertainment module
(RSE) TFT = TV display in head restraint TV-Tuner = TV receiver VGA = Voic e Guid e Amp lifi er module (VG A)
Colours
BL = Blue BN = Brown GN = Green GR = Grey LBL = Light Blue LG N = Li ght G reen OR = Orange P= Pink R= Red SB = Black VO = Violet W= White Y= Yellow
TP3 979 20 2 S8 0 Premier 20 05 4
How to use the wiring diagram 1:2
The descriptions below apply in general to all wiring diagram manuals, although not all sections are necessarily con­tained in this manual.
A. Component designation
Every component has a component designation that consists of two parts.
The first part is a type number that describes the type of component in question, for example 3/xx.
The second part of the designation is a serial num­ber, for example x/2.
Combined these give a component designation, for example 3/2.
At the end of the manual is a list of components, where, with the help of the component designation, you can read off the name of the component, for example, 3/2 = light switch.
List of type numbers
The list shows which type of component that respec­tive type numbers refer to, for example, 3/x = switch, 6/x = electric motor, etc.
1Battery 2Relay 3Switch 4Control module 5Combined instrument panel 6Electric motor 7Sensor 8Actuator 9Heating element 10 Light 11 Fuse 15 Electrical distribution rail/box 16 Audio 17 Service/diagnostics 18 Contact reel 19 Meter 20 Ignition component/shunt 26 Converter 27 Optics 31 Ground connection 53 Junction point 54 Connector
B. Junction points
The wiring diagrams contain numbered junction points, for example 53/352.
This manual contains a section with a list of junction points. This list shows all the components which are connected to each junction point.
The location of the junction points is shown in the "Cable harness routing in vehicle" section.
C. Connectors
Connectors provide a bridge between two cable har­nesses and are described in the "Connectors" sec­tion.
D: Electrical distribution
Operation of the fuses and relays is shown in the "Electrical distribution" section.
E. Data communication
To da y ’s ca r s a re eq u ip p ed wi t h C AN & M O ST n et­works that transmit information. Connections to these networks are shown in their entirety on the respective wiring diagram. Complete information on CAN & MOST communication can be found in the section entitled "Control modules".
F. Ab brev iat ions
A number of different abbreviations are used in the manual. These are explained in the section "Abbre­viations".
G. Comp onen t lo catio n
There is a section at the end of the manual in which the appearance and location of components is described in numerical order.
TP3 979 20 2 S8 0 Premier 20 05 5
How to use the wiring diagram 2:2
A
4/28
TCM
B:1
B:13
B:2
CAN
B:14
15/20:13
Y-GR Y-GR Y-GR
MAN
3/10
2
1
SB
MAN
53/326
SB
31/96
15/24:2
REM
10/18
F BD E C
List of symbols
30+
11
11D/3
11D/4
2
2
R
4/56
CEM
D:2
54/3LF
A:1
3
4/58
CAN
2/80
RMI4
4
5
3
1
2
1
3
A:14
A:16
B:3
53/601
B:1
SB
31/72
D:3
B:17
CAN
B:18
BL
54/51
BL
12
SB
31/73
53/615
BL
10/17
B:3
10/4810/55
B:1
SB
BL
53/604
SB
= System voltage
= Ground connection via wiring
= Ground connection on component/chassis
= Screened wire
= Junction point
= Twisted cable
= Electrical connection
= Variant
= CAN communication
= CAN high data signal (CAN H)
= CAN low data signal (CAN L)
= MOST communication
= LIN communication
= DIN cable, coaxial cable,
etc.
16/82
= Data communication
CAN
= CAN communication
= Connection with distribution
box
G
1
= Further connection to...
= Connector between wiring harnesses
1
= Connector connected to component
TP3 979 20 2 S8 0 Premier 20 05 6
R
C1:1
R
C1:2
C3:1
C3:3
C4:2
A1:13
C4:9
SB
53/397
BN
31/93
17/17
C6:12 C6:13 C3:4 C6:4 C3:2
C4:11
C5:14
A1:1 A1:5
C4:6
SB
R BL-R
F
R
E D C
CNG/LPG
A1:10
A1:11
C4:10
C6:2
R
20/16
1
53/329
SB
2
11B/24
1
11B/23
1
2
2
2/32
FMA2
3
1
5
2
11B/22
1
11A
2
8
11B/21
1
11B/20
1
2
2/14
2
2
FMA3
3
5
1
2
C4:4
C4:3
C2:2
C4:5
R-W
BL
B A
11B/19
1
11A
22
7
11B/18
1
2
2
2/91
FST1
45
3
1
2
C6:1
C4:8
11B/17
1
2
11B/16
11A
6
1
11B/15
1
FST2
2/182
4
3
2
2
5
1
2
2/90
FST3
45
3
1
2
C6:9
C6:8
C5:15
C5:12
11B/14
1
2
11B/13
1
11A
2
5
11A
4
2 222
3
2
11B/12
1
11B/11
1
11B/10
1
11B/9
1
11B/8
1
11B/7
1
11B/6
1
11B/5
1
11B/4
11
11B/3
11B/2
1
2
2
FMI2
2/33
2/22
2/35
3
1
FMI1
3
2
FMA4
3
1
5 45 4
2
1
5
2
2
2
2
2
2
2
2
2
2
22
C6:6
C6:11
C5:2
A1:6
C5:11
C4:14
C4:15
A1:8
C4:12
C4:16
C6:10
TP397 92 02 S8 0 Premier 2 005 7
11B /1
1
11A 11A 11A
1
A1:2
C5:13
A1:3
A1:7
A1:14
C6:3
C6:7
15/30
C2:1
Electrical distribution 1:2
Overview S80 Premier
15/31
C4:1
A1:12
F
E
AB DC
SB
LIN
C:14
CAN
C:13
11E
4
3
K:1
F
1
L
B
2 5
2/52
11F/6
2
1
R
R
1
1
23
R-W
2
54/40C
R
22
R
53/724
RRR
1
11
R
2
1
R
R
R
45
22
2
67
2
R
R
1 1
R
11F/12
11F/4
222
11F/3
11F/2
11F/1
2 2
R
+
12V
-
1/1
6/25:1
R
SB
REM
4/58
A:29
6/26A:1
31/53
R
BL-R
R-W
BL
53/415
53/403
3/157:1
1
2
54/40D
R
2 2
1 1
11C/1111C/1
11
11C/10
11C/9
2 22
1
11C/8
11
11C/7
11C/6
2 22
1
11C/5
1
11C/4
222
11
VO
11C/3
11C /2
1 1
2 2
4/9B:27/55
VO
VO
53/408
R-SB
BL
B:2
B:24
B:3
B:16
CEM
CAN
4/56
D:15
C:14
D:16
4/9B:28/56
3/157:2
BL-R
BL-R
Y
BL-R
BL-R
16/65:1
53/443
BL-R
8
15
1
30
4
15 15I
6
X
5
37
S
50
3/1
11C/1311C/12
R
R
R
LIN
D:60
Y-W
R
E:A
R
E:B
D:8
D:35
D:50
TP397 92 02 S8 0 Premier 2 005 8
Electrical distribution 2:2
Overview S80 Premier
VO
Fuses Fuses by the battery
11E/1
11E/2
11E/3
11E/4
11E/5
11E/6
11E/7
11E Fuses by the battery
No. Fuse function via A
216/124Rear Seat Entertainment module (RSE) - 40
TP3 979 20 2 S8 0 Premier 20 05 9
Fuses Fuses in auxiliary fuse box
10
11
12
7
8
1
2
9
3
4
1
2
3
4
5
6
11F Fuses in cargo compartment auxiliary fuse box
No. Fuse function via A
12/52 Relay, 15l feed, rear
4/55 Sun blind control module 9/24 Coolbox rear seat
22/30 X feed overload relay
3/104 Sun blind switch 9/14 Electrically heated right-hand rear seat 9/15 Electrically heated left-hand rear seat
3 2/84 Relay, electrically heated left-hand rear seat
9/14 Electrically heated right-hand rear seat
4 2/85 Relay, electrically heated right-hand rear seat
9/15 Electrically heated left-hand rear seat
59/24 Coolbox rear seat - 10
616/124Rear Seat Entertainment module (RSE) - 5
73/64 Electrically heated rear seat switch - 5
83/64 Electrically heated rear seat switch - 5
93/104Sun blind switch - 5
10 4/55 Sun blind control module - 10
11 16 /8 3 Voice Gu ide Am plifie r modu le (VG A)
16/124 Rear Seat Entertainment module (RSE)
12 11F/6 Fuses in cargo compartment auxiliary fuse box
8/80 Control module M2D 16/83 Voice Guide Amplifier module (VGA) 16/122 Rear Audio Separation module (RAS)
-20
-10
-15
-15
-5
-10
TP3 979 20 2 S8 0 Premier 20 05 10
Relays Relays in the cargo compartment
1
2
3
4
5
6
7
8
9
10
11
12
Relays in cargo compartment fuse box
Pos Relay function
2F1 2/52 Relay, 15l feed, rear
2F2 2/30 X feed overload relay
2F3 2/84 Relay, electrically heated left-hand rear seat
2F4 2/85 Relay, electrically heated right-hand rear seat
1
3
2
4
TP3 979 20 2 S8 0 Premier 20 05 11
Ground connections 31/10 - 31/93
31/10 A-post, right-hand side
9/37 12V outlet Premier
17/21:2 12V outlet rear seat
31/48 Rear seat support, right-hand side
3/64:5 Electrically heated rear seat switch
3/104:2 Sun blind switch
4/55A:1 Sun blind control module
9/14:1 Sun blind control module
9/15:1 Electrically heated left-hand rear seat
9/24:3 Coolbox rear seat
31/53 Firewall
1/1 Battery
31/72 Rear seat support, left-hand side
8/80A Control module M2D
16/36A TV receiver
16/83B Voice Guide Amplifier module (VGA)
16/122 Rear Audio Separation module (RAS)
16/124 Rear Seat Entertainment module (RSE)
31/93 Left MacPherson strut tower
20/16B Capacitor
TP3 979 20 2 S8 0 Premier 20 05 12
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