Volvo S60 2006 User Manual

2006

VO LVO

TP 3988202

Vehicles with SRS (Airbag)/SIPS bag/

IC (Inflatable curtain)

Warning!

Extra caution must be exercised when working on vehicles equipped with SRS/SIPS bag/IC in order to avoid:

1. Personal injuries when performing repair work.

2. Damage or malfunction of the SRS/SIPS bag/IC system. Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo workshop. In case of doubt, consult the SRS and SIPS bag/IC service manual.

Is the vehicle equipped with SRS/SIPS bag/IC?

Vehicles with SRS are most easily recognized by the letters SRS in the center of the steering wheel. If the vehicle also has a passenger side airbag, the letters SRS are stamped on the dashboard above the glove compartment. SRS vehicles from 1993 and onward also have explosive seat belt tensioners. SIPS bags are only installed on SRS vehicles from 1995 and onward. SIPS bag decals are located on the windshield and seat compartment. Vehicles with IC can be recognized by the letters IC on the C/D panel (4 door) or the B panel (5 door).

General recommendations

• Be especially careful when working on or around SRS, SIPS, and IC components.

• Make sure that no wires are pinched, frayed, or pierced.

• Never fit accessories by the sensors.

• Where applicable, work on the steering wheel, steering shaft, or steering gear must be done in accordance with the methods in the SRS section of VIDA.

• Certain components of the aforementioned systems must be grounded while working. Read the appropriate sections in VIDA.

• Do not install any accessories in the areas between the A and B-posts, the B and C-posts, and the C and D-posts.

Test terminal

Fuse in cargo compartment auxiliary fuse box

Changes introduced up to June 2005

Any changes made to the vehicle after this date are not included in the manual. If necessary, refer to service bulletins.

Volvo models are sold in versions adapted for different markets. These adaptations depend on factors such as legal requirements, taxation, and market demands. This manual may therefore include illustrations and text that do not apply to the vehicles in your country .

Order number TP 3988202

Replaces previous publication 3988201 at Electronic Wiring Diagram (EWD) TP 3991001. Also available at Electronic Wiring Diagram (EWD) TP 3991002

We retain the right to make modifications.

TP3988202 S60/S60R/S80 2006 3

Vehicles with SRS (Airbag)/SIPS bag/

IC (Inflatable curtain) ..................................................... 2

Abbreviations................................................................. 5

How to use the wiring diagrams 1:2............................... 6

Electrical distribution 1:2................................................ 8

Fuses

Engine compartment 11A/1-5.......................................10

Engine compartment 11B/1-12.....................................11

Engine compartment 11B/13-15...................................12

Engine compartment 11B/16-20...................................13

Passenger compartment 11C/1-6.................................14

Passenger compartment 11C/7-13...............................15

Battery 11E/1-7........................................................... ..16

Central Electronic Module (CEM) F1-F15.....................17

Central Electronic Module (CEM) F16-F34...................18

Rear Electronic Module (REM) F1-F13 ........................19

Rear Electronic Module (REM) F17-F38 ......................20

Relays

Ignition switch and relays............................................. 21

Engine compartment FMA1 - FST3............................. 22

Other relays.. ... ............................................................ 23

Ground connections

Overview...................................................................... 24

31/1 - 31/44 ................................................................. 25

31/46 - 31/67 ............................................................... 26

31/70 - 31/73 ............................................................... 27

31/83 - 31/88 ............................................................... 28

31/89 - 31/93 ............................................................... 29

31/94 - 31/102 ............................................................. 30

31/120 ........................................................................ 31

Control modules

Overview of locations................................................... 32

Overview of designations............................................. 33

Central Electronic Module (CEM) 1:2.......................... 34

Rear Electronic Module (REM) 1:2.............................. 36

Data communication low speed CAN 1:2.................... 38

LIN data communication 1:2........................................ 40

Group 23 Fuel system

Engine management system, 5-cyl 1:2........................ 42

Engine management system, 5-cyl Turbo 1:2............. 44

Engine management system, 6-cyl 1:2........................ 46

Engine management system, Bi-Fuel 1:2.................... 48

Engine management system, Diesel 1:2..................... 50

Engine management system, Diesel, I5D 1:3.............. 52

Emission control, 5-cyl................................................. 55

Emission control, 5-cyl Turbo & 6-cyl.......................... 56

Group 26 Cooling system

Cooling fan............................................................... .... 57

Cooling fan I5D..... ....................................................... 58

Group 27 Engine control

Cruise control........................................................... .....59

Cruise control, I5D........................................................60

Group 32 Generator and voltage regulator

Power supply ............................... ................................ 61

Group 33 Starting system

Starting system............................................................ 62

Group 35 Lighting

High and low beam (Bi-Xenon) & daytime running

lights S60..................................................................... 63

High and low beam (Bi-Xenon) & daytime running

lights S80..................................................................... 64

High and low beam S80............................................... 65

Fog lights ..................................................................... 66

Brake lights.................................................................. 67

Reversing lights........................................................... 68

Running/parking lights, tail lights & license plate

lighting S60.................................................................. 69

Running/parking lights, tail lights & license plate

lighting S80.................................................................. 70

Home safe lighting....................................................... 71

Interior lighting ............................................................. 72

Beam length adjustment.............................................. 73

Auxiliary lights.............................................................. 74

Group 36 Additional electrical equipment

Rain sensor.................................................................. 75

Direction indicator and hazard warning flashers.......... 76

Wiper/washer, windshield............................................ 77

Wiper/washer, headlights............................................. 78

High pressure headlight washer .................................. 79

Horn ........................................................................ 80

Electronic immobilizer.................................................. 81

Anti-theft alarm ........................................................ .... 82

Parking assistance....................................................... 83

Accessory Electronic Module (AEM) 1:2...................... 84

Group 37 Wiring and fuses

Diagnostics system...................................................... 86

12V outlet........................................................... .......... 87

12V outlet, cargo compartment.................................... 88

Towbar cable harness, 4-pin........................................ 89

Towbar cable harness, 7-pin........................................ 90

Towbar cable harness, 13-pin...................................... 91

Table of Contents 1:2

TP3988202 S60/S60R/S80 2006 4

Group 38 Instruments

Seat belt reminder....................................................... 92

Driver information module............................................ 93

Driver information module, I5D.................................... 94

Driver information module Bi-Fuel............................... 95

Group 39 Other

Audio with auxiliary amplifier 1:2 ................................. 96

Audio ........................................................................ 98

Cellular phone.............................................................. 99

Road Traffic Information module (RTI)...................... 100

Road Traffic Information (RTI) & CD changer ........... 101

Turn-by-turn navigation system................................. 102

Handsfree.................................................................. 103

Handsfree MAX......................................................... 104

CD changer................................................................ 105

MP3 player................................................................. 106

Satellite radio............................................................. 107

Audio adapter cable harness .................................... 108

Group 43 Transmission

Automatic transmission AW55-51SN/AW51 AWD .... 109

Automatic transmission 4T65EV................................ 110

Automatic transmission TF-80SC AWD..................... 111

Automatic transmission TF-80SC/TF-80SC AWD, I5D 112

Geartronic.................................................................. 113

Shift lock.... ... ............................................................. 114

Differential Electronic Module (DEM)......................... 115

Group 59 Brake system

Brake Control Module................................................ 116

Group 64 Steering

Electronic power steering .......................................... 117

Group 76 Shock absorbers

Four-C ...................................................................... 118

Group 83 Doors and openings

Central locking.................................................... ....... 119

Power windows.......................................................... 120

Power sunroof............................................................ 121

Group 84 Exterior decorative elements etc.

Power door mirrors.................................................... 122

Heated door mirrors................................................... 123

Heated rear window................................................... 124

Power door mirrors with camera function.................. 125

Group 85 Interior equipment

Power driver’s seat .............................. ... ... ................ 126

Power passenger seat............................................... 127

Heated seats.............................................................. 128

Group 87 Climate control system

Relay, electric engine heater ..................................... 129

Climate control system 1:2......................................... 130

Climate control system I5D 1:2 ................................. 132

Parking heater, auxiliary heater........ ......................... 134

Parking heater, remote start ............................ .. ... ..... 135

Parking heater, Call start ................................... ........ 136

Short stop heater....................................................... 137

Group 88 Internal equipment

Supplemental Restraint System (SRS)...................... 138

Electrically adjustable head restraint......................... 139

Remote garage door opener...................................... 140

Connectors............................................... 141

Branching points......... .......... ...................161

Cable harness routing in vehicle

Engine harness, Gasoline...........................................171

Engine harness, I5D...................................................172

Engine harness, Diesel...............................................173

Engine compartment harness, LHD............................174

Engine compartment harness, RHD...........................175

Passenger compartment harness, LHD......................176

Passenger compartment harness, RHD..................... 177

Cargo compartment harness...................................... 178

Roof harness ..............................................................179

Trunk lid/tailgate harness............................................180

Door harness ............................... ...............................181

Bi-Fuel harness...........................................................182

Component illustrations......................... 183

Index 1:2................................................... 234

List of components 1:6........................... 236

Table of Contents 2:2

TP3988202 S60/S60R/S80 2006 5

Explanations Abbreviations

Groups

Group 23 = Fuel system Group 26 = Cooling system Group 27 = Engine controls Group 32 = Generator and voltage regulator Group 33 = Starting system Group 35 = Lighting Group 36 = Additional electrical equipment Group 37 = Wiring and fuses Group 38 = Instruments Group 39 = Other Group 43 = Transmission Group 59 = Brake system Group 64 = Steering Group 76 = Shock absorbers Group 83 = Doors and openings Group 84 = Exterior decorative elements etc. Group 85 = Interior equipment Group 87 = Climate control system Group 88 = Internal equipment

Ignition switch symbols

X = Accessories (audio position) S = Powered upon insertion of key 15 = The switch remains connected during

start 15l = Contact is broken while starting 30 = Constant power from the battery 50 = Start

Countries/Markets

A= Austria AUS = Australia B = Belgium CDN = Canada CH = Switzerland D= Germany DK = Denmark E= Spain EU/OS = Markets outside USA and Canada FIN = Finland GB = Great Britain ISR = Israel J= Japan KOR = Korea N= Norway NL = Netherlands S= Sweden USA = United States of America WEU = Western Europe

Other

ACC = Accessory AMP = Amplifier AUDIO = Audio system AUTO = Automatic transmission Bi-X = Bi-Xenon BLIS = Blind spot information system CDCH = CD Changer Under Shelf CEM = Central Electronic Module DRL = Daytime Running Lights DSTC = Dynamic Stability Traction Control ECC = Electronic climate control system ECPS = Electronic power steering EXC = Exclusive EXT. D = Extended electrical distribution HISPEED = High speed data bus LH = Left-hand side LHD = Left-hand drive LOSPEED = Low speed data bus I5D = D5244 T4/T5/T6/T7 MAN = Manual transmission OPN = Option (factory-installed) PCL = Power Child Lock PETROL = Gasoline REM = Rear Electronic Module RH = Right-hand side RHD = Right-hand drive RTI = Road Traffic Information SRS = Airbag SULEV = Super Ultra Low Emission Vehicle SUBWOOF = Bass speaker T= Turbo engine ULEV = Ultra Low Emission Vehicle W/O = Without 5CYL = 5-cylinder engine 6CYL = 6-cylinder engine

Colors

BL = Blue BN = Brown GN = Green GR = Gray LBL = Light Blue LGN = Light Green OR = Orange P= Pink R= Red SB = Black VO = Violet W= White

Y = Yellow

TP3988202 S60/S60R/S80 2006 6

The descriptions below apply in general to all wiring diagram manuals, although not all sections are necessarily contained in this manual.

How to use the wiring diagrams 1:2

A. Component designation

Every component has a component designation that consists of two parts.

The first part is a type number that describes the type of component in question, for example 3/xx.

The second part of the designation is a serial number, for example x/2.

Combined these give a component designation, for example 3/2.

At the end of the manual is a list of components, where, with the help of the component designation, you can read off the name of the component, for example, 3/2 = light switch.

List of type numbers

The list shows which type of component that respective type numbers refer to, for example, 3/x = switch, 6/x = electric motor, etc.

1 Battery 2Relay 3Switch 4 Control module 5 Driver Information Module 6 Electric motor 7 Sensor 8Actuator 9 Heating element 10 Light 11 Fuse 15 Electrical distribution rail/box 16 Audio 17 Service/diagnostics 18 Contact reel 19 Meter 20 Ignition component/shunt 26 Converter 27 Optics 31 Ground connection 53 Branching point

54 Connector

B. Branching points

The wiring diagrams contain numbered branching points, for example 53/352.

This manual contains a section with a list of branching points. This list shows all the components which are connected to each branching point.

The location of the branching points is shown in the "Cable harness routing in vehicle" section.

C. Connectors

Connectors provide a bridge between two cable harnesses and are described in the "Connectors" section.

D. Electrical distribution

Operation of the fuses and relays is shown in the "Electrical distribution" section.

E. Data communication

Today’s cars contain CAN and LIN networks that transfer information. Connections to these networks are not shown in their entirety in the respective wiring diagram. Complete information on CAN and LIN communication is found in the section "Control modules".

F. Abbreviations

A number of different abbreviations are used in the manual. These are explained in the section "Abbreviations".

G. Component location

The end of the manual contains a section in which component appearance and location is described in numeric order. On the EWD disc, components are linked to the relevant diagram.

TP3988202 S60/S60R/S80 2006 7

How to use the wiring diagrams 2:2

List of symbols

= System voltage

= Ground connection via wiring

= Ground connection in component/chassis

= Screened wire

= Branching point

= Twisted cable

= Electrical connection

= Variant

= CAN communication

= CAN high data signal (CAN H)

= CAN low data signal (CAN L)

= LIN communication

= DIN cable, coaxial cable, etc.

= Data communication

= CAN communication

= Connection with distribution box

= Further connection to...

= Connector between cable harnesses

= Connector connected in component

CAN

A FEDC B

10/1-2

53/503

7/149

UEM

D:49

54/16

VO-W

11C/7

30+

11C/6

D:34

D:35

D:50

CEM

4/56

54/13

53/534

SWM

3/254

LIN

31/98

4/70

VO-W

53/505

VO-W

D:11

54/13

BL-W

31/93

53/331

6/1

RSM

31/83

53/400

CAN

LIN

C:31

53/397

CAN

LIN

GN-W

D:58

TP3988202 S60/S60R/S80 2006 8

Electrical distribution 1:2 Overview

R-W

R-SB

GN-W

GN-Y

R-W

GN-OR

BL-R

GN-OR GN-OR

BL-R

I5D

123

Diesel Exc. I5D

I5D

Bi-Fuel

Bi-FuelBi-Fuel

Bi-Fuel

11A/1

53/329

4/109:11

20/16

53/399

54/1C

11A/2

11A/3

11A/4

11A/5

11B/1

11B/2

11B/3

11B/4

11B/5

11B/6

11B/7

11B/8

11B/9

11B/10

11B/11

11B/12

11B/13

11B/14

11B/15

11B/16

11B/17

11B/18

11B/19

11B/20

11B/21

5(87)2(85)

3(30)

1(86)

FMA2

2/14

15/31

A1 A1 A1

5(87)2(85)

3(30)

1(86)

FST1

2/90

6/1:1

4(87a)

5(87)2(85)

3(30)

1(86)

FST2

2/91

4(87a)

5(87)2(85)

3(30)

1(86)

FST3

2/182

4(87a)

5(87)2(85)

3(30)

1(86)

FMA3

2/32

5(87)2(85)

3(30)

1(86)

FMA1

2/35

5(87)2(85)

3(30)

1(86)

FMI2

2/22

17/17

4/56C:7 4/46B:29

54/1B:6

GN-R BL-OR

I5D

54/1B:8 4/56C:6

BL-OR

4/46B:44

GN-W GN-W

R-W

I5D

4/46B:44 4/46B:32

GR-SB GR

4/56C:25 53/331 4/56C:4

GN-SB

6/104:2

6/1:2

4/56C:3

Y/W Y/W

4/46B:42

4/46B:38

54/1:1

4/46B:50

53/305

GN-Y

4(87a)

TP3988202 S60/S60R/S80 2006 9

Electrical distribution 2:2 Overview

R-W

BL-R

4/9:55/B:27

11C/11

11C/1

11C/2

11C/4

11C/3

11C/5

53/408

11C/8

11C/6

11C/7

11C/9

11C/10

3/1

R-SB

15 15I

16/65:1

BL-R

53/443

BL-R

11C/13

11C/12

53/415

4/9B:28/56

3/157:2

11E

F1-38

D:16

B:2

B:24

B:3

B:16

D:15

D:60

4/56

CEM

D:8

CAN

1/1

12V

31/53

BL-R

C:13

C:14

REM

4/58

54/40D

C:13

D:50

D:35

LIN

BL-R

Y-W

C:14

3/157:1

53/403

E:A

E:B

A:4

F16

Y-R

Bi-Fuel

K:1

A:13

A B C DEF

R-W

BL-R

A:29

54/40C

F3, 5-10, 17-23, 31-32 ,34

F1-2, 11, 13-16, 26-30, 33

CAN

LIN

ACM

A:1

6/26

B+

LIN

6/25

TP3988202 S60/S60R/S80 2006 10

11A Fuses in the engine compartment

No. Fuse function via A

1 4/109 Glow plug control module, I5D

20/22-26 Glow plug 20/22-26 Glow plug, I5D

2/14

4/109

2 6/29 Motor, cooling fan 4/71 60 3- --

4- --

5- --

Fuses Engine compartment 11A/1-5

TP3988202 S60/S60R/S80 2006 11

Fuses Engine compartment 11B/1-12

11B Fuses in the engine compartment

No. Fuse function via A

1 4/16 Brake Control Module (BCM) - 30 2 4/16 Brake Control Module (BCM) - 30 3 6/104 High pressure headlight washer 2/182 35

4 6/35 Fuel pump , auxiliary heater

6/73 Coolant pump, auxiliary heater 9/30 Auxiliary heater

4/7 4/7 4/7

5 54/8 Connector cable harness extra lights, 30-feed - 20 6 6/25 starter motor 2/35 35 7 2/90 Relay, windshield wiper, low/high speed

2/91 Relay, intermittent wiping 6/1 Windshield wiper motor

2/91

2/90, 2/91

8 4/28 Transmission Control Module (TCM), TF-80SC/TF-80SC AWD - 15

9 4/83 Fuel pump control module

6/31 Feed pump, ejectors 6/33 Fuel pump

4/56 4/56 4/56

10 2/14 Relay, glow plug unit

4/46 Engine Control Module (ECM), Diesel, not I5D 8/6-10 Injectors, Diesel 8/111 High-pressure solenoid valve, not I5D 20/3-8 Spark plug and ignition coil

4/46

11 6/44 Cooling fan, electrics box, engine compartment

7/51 Accelerator pedal sensor 8/3 Electromagnetic clutch, climate control system

2/22

12 7/17 Mass airflow sensor (MAF), Diesel - 5

4/46 Engine Control Module (ECM), Gaso l ine 7/17 Mass airflow sensor (MAF), Gasoline 8/6-11 Injectors, Gasoline

continues

TP3988202 S60/S60R/S80 2006 12

Fuses Engine compartment 11B/13-15

11B Fuses in the engine compartment

No. Fuse function via A

13 4/46 Engine Control Module (ECM), 5-cyl. not turbo

4/50 Electronic Throttle Module (ETM), Bi-Fuel 6/120 Throttle body motor, 5-cyl. no turbo

4/46

4/46 Engine Control Module (ECM), I5D 6/118 Regulator motor, swirl throttle, I5D 6/120 Throttle body motor, I5D 8/98 Control valve, fuel pressure , I5 D 8/111 High-pressure solenoid valve, I5D

4/46 4/46 4/46 4/46

14 7//15 Heated oxygen sensor, I5D - 10

4/46 Engine Control Module (ECM), Bi-Fuel 7//15 Heated oxygen sensor, front 7/82 Heated oxygen sensor, diagnosis 1 7/103 Heated oxygen sensor 3 7/104 Heated oxygen sensor 4

15 6/67 Pump, fuel leakage control

6/105 Fuel distributor gas, Bi-Fuel 8/17 EGR valve, Diesel not I5D 8/18 EVAP valve 8/19 Solenoid, variable valve timing intake 8/28 Turbo con trol valve 8/64 Solenoid valve, engine pad, Diesel not I5D 8/75 Valve, fuel cut-off DFCO 8/81 Solenoid, variable valve timing exhaust 8/82 Solenoid, variable turbo geometry, Diesel not I5D 9/32 PTC resistor - air preheating

4/109 Glow plug control module (GCU), I5D 6/143 Regulator motor, turbo, I5D 8/64 Solenoid valve, engine pad, I5D 8/113 Bypass valve, EGR cooling, I5D 8/120 EGR valve, I5D

continues

TP3988202 S60/S60R/S80 2006 13

11B Fuses in the engine compartment

No. Fuse function via A

16 10/1 Left front lamp housing, daytime running lights

10/70 Left-hand low beam

4/56 4/56

17 10/2 Right front lamp housing, daytime running lights

10/66 Right-hand low beam

4/56 4/56

19 2/32 Main relay, engine management system

4/46 Engine Control Module (EC M)

20 10/11 Front left running/parking light

10/12 Front right running/parkin g l ig h t 10/71 Side running light, front left 10/73 Side running light, front right

4/56 4/56 4/56 4/56

Fuses Engine compartment 11B/16-20

TP3988202 S60/S60R/S80 2006 14

Fuses Passenger compartment 11C/1-6

11C Fuses in the passenger compartment

No. Fuse function via A

1 4/52 Power Seat Module (PSM)

6/16 Driver seat motor, backrest angle 6/17 Driver seat motor, up/down front edge 6/18 Driver seat motor, up/down rear edge 6/19 Driver seat motor, forward/backward

4/52 4/52 4/52 4/52

2 6/20 Passenger seat motor, forward/backward

6/64 Passenger seat motor, backrest angle 6/65 Passenger seat motor, up/down front edge 6/66 Passenger seat motor, up/down rear edge

3/27 3/27 3/27 3/27

3 6/28 Motor, passenger compartment fan 4/31 30

4 3/75 Right-hand front door lock un it

3/127 Passenger/Driver Door Module (PDM)/(DDM) 6/60 Motor, front right power window 6/63 Right power door mirror 9/34 Right-hand heated door mirror 10/149 Right-hand rearview mirror lighting

3/127

3/127 3/127 3/127 3/127

5 3/74 Left-hand front door lock unit

3/126 Driver/Passenger Door Module (DDM)/(PDM) 6/58 Motor, front left power window 6/62 Left-hand power door mirror 9/33 Left-hand heated door mirror 10/148 Left-hand rearview mirror lighting

3/126

3/126 3/126 3/126 3/126

6 3/117 Switch unit, dome light

4/33 Sunroof Module (SRM) 4/70 Upper Electronic Module (UEM) 4/76 Remote control unit for garage door opener 7/149 Rain Sensor Module (RSM) 10/114 Left-hand vanity mirror lighting 10/115 Right-hand vanity mirror lighting 10/150 Rear reading light

4/70 4/70

4/70 4/70 4/70 4/70 4/70

continues

11C/3811C/2911C/1911C/9

11C/3011C/2011 C/1011C/1

TP3988202 S60/S60R/S80 2006 15

Fuses Passenger compartment 11C/7-13

11C Fuses in the passenger compartment

No. Fuse function via A

7 6/15 Sunroof motor 4/33 15 8 3/157 Passenger Airbag Cut Off Switch (PACOS)

4/9 Supplemental Restraint System (SRS) 4/28 Transmission Control Module (TCM) 4/46 Engine Control Module (EC M) 4/56 Central Electronic Module (CEM) 4/58 Rear Electronic Module (REM) 16/65 Antenna ring/ignition switch illumination

3/1

3/1 3/1, 4/56 3/1, 4/56

3/1

7.5

9 3/111 Light Switch Module (LSM)

3/254 Steering Wheel Module (SWM) 4/68 Steering Wheel Angle Sensor Module (SAS) 17/13 Data link connector

3/254

10 16/1 Audio Module (AUM)

16/93 Control module, cellular telephone handsfree

11 16/2 Amplifier -30

12 16/46 RTI display - 10 13 16/60 Phone Module (PHM) - 5

11C/3811C/2911C/1911C/9

11C/3011C/2011 C/1011C/1

TP3988202 S60/S60R/S80 2006 16

Fuses Battery 11E/1-7

11E Fuses by the battery

No. Fuse function via A

1 4/58 Rear Electronic Module (REM)

Main fuse for: F1-F38

4 4/56 Central Electronic Module (CEM)

Main fuse for: F1-F2, F11, F13-F16, F26-F30, F33

5 4/56 Central Electronic Module (CEM)

Main fuse for: F3, F5-F10, F17-F23, F31-F32, F34

6 11C/1-5 Fuses in passenger compartment fuse box - 50 7 11C/6-13 Fuses in passenger compartment fuse box - 50

11E/7

11E/1

TP3988202 S60/S60R/S80 2006 17

Fuses Central Electronic Module (CEM) F1-F15

4/56 Central Electronic Module (CEM)

No. Fuse function via A

F1 9/13 Seat Heating Module (SHM), right - 15 F2 9/12 Seat Heating Module (SHM), left - 15 F3 16/10 Horn 1

16/11 Horn 2

F8 16/35 Siren Control Module (SCM) - 5 F9 3/9 Brake light contact - 5

F10 3/112 Climate Control Module (CCM)

4/7 Combustion Preheater Module (CPM) 4/52 Power Seat Module (PSM) 5/1 Driver Information Module (DIM) 6/48 Damper Motor Module (DMM), recirculation 6/69 Damper Motor Module (DMM) 6/95 Damper Motor Module (DMM), temperature, left side 6/96 Damper Motor Module (DMM), temperature, right side 6/102 Damper Motor Module (DMM), defroster 6/103 Damper Motor Module (DMM), floor/ventilation 7/93 Occupant Weight Sensor (OWS) 7/159 Air Quality Sensor (AQS)

F1 1 9/1 Front 12V outlet

9/25 Rear 12V outlet

F14 6/3 Right-hand headlight wiper motor, S80, S60R

6/4 Left-hand headlight wiper motor, S80, S60R

F15 4/16 Brake Control Module (BCM) - 5

continues

31 32 33

363534

14 15

19 20

25 26

TP3988202 S60/S60R/S80 2006 18

Fuses Central Electronic Module (CEM) F16-F34

4/56 Central Electronic Module (CEM)

No. Fuse function via A

F16 4/99 Electronic power steering control module

6/38 Left-hand headlight level adjustment motor 6/39 Right-hand headlight adjustment motor 8/88 Rear solenoid, fuel t a nk, Bi-F ue l 8/89 Front left solenoid, fuel tank, Bi-Fuel 8/90 Front right solenoid, fu el tank, Bi-Fuel 10/1 Left front lamp housing, Bi-Xenon 10/2 Right front lamp housing, Bi-Xenon

4/58 4/58 4/58

F17 10/5 Front left fog light - 7.5 F18 10/6 Front right fog light - 7.5 F21 3/156 Gear Selector Module (GSM)

4/28 Transmission Control Module (TCM) 8/36 Shift lock solenoid 8/134 Solenoid, reverse interlock, manual

3/156

F22 10/68 Left-hand high beam - 10 F23 10/64 Right-hand high beam - 10 F28 3/27 Switch unit, power passenger seat

16/1 Audio Module (AUM) 16/46 RTI display 16/93 Control module, cellular telephone handsfree

F30 27/3 Left Camera Module (LCM)

27/4 Right-hand Camera Module (RCM)

F33 6/114 Vacuum pump 8/84 20 F34 6/3 Right-hand headlight wiper motor

6/4 Left-hand headlight wiper motor 6/127 Washer motor

31 32 33

363534

14 15

19 20

25 26

TP3988202 S60/S60R/S80 2006 19

Fuses Rear Electronic Module (REM) F1-F13

4/58 Rear Electronic Module (REM)

No. Fuse function via A

F1 10/48 Right-hand reversing light

10/55 Left-hand reversing light

F2 10/3 License plate lighting

10/19 Auxiliary brake light 10/42 Rear right running/parking light 10/44 Right-hand tail light lamp 1 10/46 Fog light, right rear 10/49 Rear left running/parking light 10/51 Left-hand tail light lamp 1 10/53 Fog light, left rear 10/127 Lighting, cargo compartment, left-hand side 10/128 Lighting, cargo compartment, right-hand side

F3 4/78 Accessory Electronic Module (AEM)

4/106 Control module, remote parking heater start

F5 4/58 Rear Electronic Module (REM) - 10 F6 16/15 CD changer

16/36 TV receiver 16/45 Road Traffic Information module (RTI) 16/46 RTI display 16/149 MP3 player

7.5

F7 2/238 Relay, audio disconnection

16/45 Road Traffic Information module (RTI), Turn-by-turn 16/49 Traffic Message Channel module (TMC) 17/39 13-pin outlet, tow hitch cable harness

F8 17/19 12V outlet, cargo compartment - 15 F9 3/86 Rear right door power window switch

6/93 Motor, rear right power window

3/86

F10 3/85 Rear left door power window switch

6/92 Motor, rear left power window

3/85

F13 8/85 Thermostatic switch and fuel filter heating - 15

continues

26232425

291627 28

13 1514

20302221

1817 19

1110 12

3332 34 35

TP3988202 S60/S60R/S80 2006 20

Fuses Rear Electronic Module (REM) F17-F38

4/58 Rear Electronic Module (REM)

No. Fuse function via A

F17 16/145 Satellite radio receiver - 5 F19 8/59 Rear left head restraint solenoid

8/60 Rear right head restraint solenoid

F20 16/45 Road Traffic Information module (RTI), Turn-by-turn

16/49 Traffic Message Channel module (TMC) 17/38 7-pin outlet, tow hitch cable harness 17/39 13-pin outlet, tow hitch cable harness

F21 Spare -10 F23 4/82 Differential Electronic Module (DEM) - 7.5 F24 4/84 Suspension Module (SUM) - 15 F26 4/86 Parking Assistance Module (PAM) - 5 F27 Main fuse for F20-F21, F23-F24 and F26 - 30 F28 3/76 Left-hand rear door lock unit

3/77 Right-hand rear door lock unit 3/78 Trun k lid lock unit 6/37 Lock motor, fuel filler cover

F29 4/110 Trailer Module (TRM)

- running lights

- left-hand direction indicator

26/4 Converter, direction indicators & brake lights, USA

- running lights

- direction indicator, left

F30 4/110 Trailer Module (TRM)

- brake lights

- fog lights

- right-hand direction indicator

F31 Main fuse for F37-F38 - 40 F37 9/2 Heated rear window 16/16 20 F38 9/2 Heated rear window 16/16 20

26232425

291627 28

13 1514

20302221

1817 19

1110 12

3332 34 35

TP3988202 S60/S60R/S80 2006 21

Relays Ignition switch and relays

15 15 30

15IX 50

1423

587 6

Term.

Color

Y-W

R-SB

BL-R

Position

Key Out

III

Terminal

15I

S1550

XXXX

Relays, general The diagram indicates two or three different designations for the relay’s position.

This is described below.

A = Corresponds to the position on the back

of the relay box (wiring side) B = Corresponds to the position on the relay C = An old designation that may be found on

the relay

A B C

2(85)

5(87)

1(86)

4(87a)

3(30)

TP3988202 S60/S60R/S80 2006 22

Relays in the engine compartment

Pos Relay function

FMA1 2/35 starter motor FMA2 2/14 Relay, glow plug unit, not I5D FMA3 2/32 Main relay, engine management system FMI2 2/22 Relay, climate control system FST1 2/90 Relay, windshield wiper, low/high speed FST2 2/91 Relay, intermittent wiping FST3 2/182 Relay, high pressure headlight washer motor

FMA3

FMI1

FMI2

FMA2 FST2

FST3

FST1FMA1

Relays Engine compartment FMA1 - FST3

TP3988202 S60/S60R/S80 2006 23

Accessory relays

Pos Relay function

Engine compartment

2/64 Relay, auxiliary lights

Cargo compartment

2/191 Relay, remote parking heater start, radio signal

Front member 2/192 Relay, electric engine heater Dashboard 2/238 Relay, audio disconnection

Relays Other relays

TP3988202 S60/S60R/S80 2006 24

31/72

31/120

31/48

31/73

31/5

31/66

31/83

31/6

31/98

31/46

31/47

31/53

31/93

31/2

31/95

31/70

31/44

31/4

31/102

31/91

31/84

31/10

31/94

31/67

31/89

31/88

31/1

31/96

Ground connections Overview

TP3988202 S60/S60R/S80 2006 25

31/1 Right MacPherson strut tower

6/3 Right-hand headlight wiper motor 6/104 High pressure headlight washer motor 7/5 Washer fluid level sensor

31/2 Left MacPherson strut tower

4/46 Engine Control Module (ECM), I5D 4/71 Cooling fan control module

31/4 Engine

31/44 Ground connection

31/5 D-post, right-hand

9/2 Heated rear window

31/6 A-post, left-hand side

3/6 Hazard warning flasher switch 4/31 Fan control module, RHD 4/56 Central Electronic Module (CEM), LHD 6/15 Sunroof motor 10/29 Glove compartment lighting 10/125 Left-hand front courtesy lighting 10/126 Right-hand front courtesy lighting 16/65 Antenna ring/ignition switch illumination

31/10 A-post, right-hand side

4/31 Fan control module, LHD 4/56 Central Electronic Module (CEM), RHD 4/84 Suspension Module (SUM) 9/1 Front 12V outlet 9/25 Rear 12V outlet 10/72 Front ashtray lighting

31/44 Left-hand side member, lower engine compartment

31/4 Ground connection

Ground connections 31/1 - 31/44

TP3988202 S60/S60R/S80 2006 26

31/46 Rear seat riser, left-hand side

3/27 Switch unit, power passenger seat, RHD 3/76 Left-hand rear door lock unit 3/85 Rear left door power window switch 4/52 Power Seat Module (PSM), LHD 4/82 Differential Electronic Module (DEM) 8/51 Front left side airbag igniter 8/59 Rear left head restraint solenoid 9/12 Seat Heating Module (SHM), driver’s side

31/47 Rear seat riser, left-hand side

4/58 Rear Electronic Module (REM)

31/48 Rear seat riser, right-hand side

4/83 Fuel pump control module 6/31 Feed pump, ejectors 6/33 Fuel pump

31/53 Firewall

1/1 Battery

31/66 Front seat riser, left-hand side

3/126 Driver/Passenger Door Module (DDM)/(PDM) 27/3 Left Camera Module (LCM), BLIS

31/67 Front seat riser, right-hand side

3/27 Switch unit, power passenger seat, LHD 3/86 Rear right door power window switch 3/127 Passenger/Driver Door Module (PDM)/(DDM) 4/52 Power Seat Module (PSM), RHD 6/35 Fuel pump, auxiliary heater 7/93 Occupant Weight Sensor (OWS) 8/52 Front right side airbag igniter 9/13 Seat Heating Module (SHM), right 10/123 Right rear courtesy lighting, S80 27/4 Right-hand Camera Module (RCM)

Ground connections 31/46 - 31/67

TP3988202 S60/S60R/S80 2006 27

31/70 Left-hand side member, lower engine compartment

10/65 Auxiliary light, front right, accessories 10/69 FL auxiliary light, accessory

31/72 Cargo compartment

4/58 Rear Electronic Module (REM) 4/86 Parking Assistance Module (PAM) 7/100 Inclination Sensor Module (ISM) 10/18 Lamp housing, rear left 10/127 Lighting, cargo compartment, left-hand side 16/15 CD changer, accessories 16/45 Road Traffic Information module (RTI) 16/149 MP3 player, accessory

31/73 Rear seat riser, right-hand side

2/191 Relay, remote parking heater start, radio signal, accessory 4/78 Accessory Electronic Module (AEM) 4/106 Control module, remote parking heater start, accessory 8/60 Rear right head restraint solenoid 8/85 Thermostatic switch and fuel filter heating 8/88 Rear solenoid, fuel tank, Bi-Fuel 8/89 Front left solenoid, fuel tank, Bi-Fuel 8/90 Front right solenoid, fuel tank, Bi-Fuel 10/17 Lamp housing, rear right 10/128 Lighting, cargo compartment, right-hand side 10/218 Remote start indicator light, accessory 17/19 12V outlet, cargo compartment

Ground connections 31/70 - 31/73

TP3988202 S60/S60R/S80 2006 28

31/83 A-post, left-hand side

3/117 Switch unit, dome light 4/33 Sunroof Module (SRM) 4/70 Upper Electronic Module (UEM) 4/76 Remote control unit for garage door opener 5/1 Driver Information Module (DIM) 7/122 Mass Movement Sensor Module (MMS), front 7/149 Rain Sensor Module (RSM) 10/19 Auxiliary brake light 10/114 Left-hand vanity mirror lighting 10/115 Right-hand vanity mirror lighting 10/150 Rear reading light 16/65 Antenna ring/ignition switch illumination 31/98 Ground connection

31/84 A-post, right-hand side

3/111 Light Switch Module (LSM) 3/112 Climate Control Module (CCM) 3/254 Steering Wheel Module (SWM) 4/68 Steering Wheel Angle Sensor Module (SAS) 6/48 Damper Motor Module (DMM), recirculation 6/69 Damper Motor Module (DMM) 6/95 Damper Motor Module (DMM), left-hand side 6/96 Damper Motor Module (DMM), right-hand side 6/102 Damper Motor Module (DMM), defroster 6/103 Damper Motor Module (DMM), floor/ventilation 7/159 Air Quality Sensor (AQS) 16/1 Audio Module (AUM) 16/2 Amplifier 16/46 RTI display 16/60 Phone Module (PHM) 16/93 Control module, cellular phone handsfree, accessory 17/13 Data link connector

31/88 Engine, ignition coils, group 1

20/3 Spark plug and ignition coil 20/4 Spark plug and ignition coil

Ground connections 31/83 - 31/88

TP3988202 S60/S60R/S80 2006 29

31/89 Engine, ignition coils, group 2

20/5 Spark plug and ignition coil 20/6 Spark plug and ignition coil 20/7 Spark plug and ignition coil 20/8 Spark plug with ignition coil, 6-cyl.

31/91 Engine

4/50 Electronic Throttle Module (ETM), Bi-Fuel 9/32 PTC resistor - air preheating, Bi-Fuel

31/93 Left MacPherson strut tower

2/91 Relay, intermittent wiping 3/10 Reversing light contact, MAN 3/62 Hood alarm contact 3/156 Gear Selector Module (GSM), TF-80SC/TF-80SC AWD 4/7 Combustion Preheater Module (CPM) 4/28 Transmission Control Module (TCM), TF-80SC/TF-80SC AWD 4/56 Central Electronic Module (CEM) 4/99 Electronic power steering control module 6/1 Windshield wiper motor 6/4 Motor, left-hand headlight 6/38 Left-hand headlight level adjustment motor 6/114 Vacuum pump 7/4 Brake fluid level sensor 7/51 Accelerator pedal sensor 7/73 Coolant level sensor 8/36 Shift lock solenoid, TF-80SC/TF-80SC AWD 8/37 Automatic transmission 8/134 Solenoid, reverse interlock, manual 9/30 Auxiliary heater 10/1 Left-hand front lamp housing 10/5 Front left fog light 10/11 Front left running/parking light 10/13 Front left direction indicator 10/15 Front left fender direction indicator, EU/OS 10/71 Side running light, front left 16/10 Horn 1 16/11 Horn 2 20/16 Capacitor

Ground connections 31/89 - 31/93

TP3988202 S60/S60R/S80 2006 30

31/94 Right MacPherson strut tower

3/156 Gear Selector Module (GSM) 4/28 Transmission Control Module (TCM), AUTO 6/39 Right-hand headlight adjustment motor 8/36 Shift lock solenoid 10/2 Right-hand front lamp housing 10/6 Front right fog light 10/12 Front right running/parking light 10/14 Front right direction indicator 10/16 Front right fender direction indicator, EU/OS 10/73 Side running light, front right 16/35 Siren Control Module (SCM)

31/95 Left MacPherson strut tower

4/16 Brake Control Module (BCM)

31/96 Right MacPherson strut tower

4/46 Engine Control Module (ECM) 4/71 Cooling fan control module, I5D 6/105 Fuel distributor gas, Bi-Fuel 9/32 PTC resistor - air preheating, Diesel, Gasoline 5-cyl

31/98 Windshield member, upper

3/117 Switch unit, dome light 4/33 Sunroof Module (SRM) 4/70 Upper Electronic Module (UEM) 4/76 Remote control unit for garage door opener 5/1 Driver Information Module (DIM) 7/122 Mass Movement Sensor Module (MMS) 7/149 Rain Sensor Module (RSM) 10/19 Auxiliary brake light 10/114 Left-hand vanity mirror lighting 10/115 Right-hand vanity mirror lighting 10/150 Rear reading light 16/65 Antenna ring/ignition switch illumination 31/83 Ground connection

31/102 Front member

2/192 Relay, electric engine heater

Ground connections 31/94 - 31/102

+ 212 hidden pages

Volvo S60 2006 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual