Vollrath 408382 Owner’s Manual
ENGLISH
Operator’s Manual
CAYENNE GAS COUNTERTOP CHAR BROILER
Item Description BTU/hr Gas Type
40728 Gas Char Broiler Radiant/Lava 12” 28,000 Natural Gas or Propane*
407292 Gas Char Broiler Radiant/Lava 18” 60,000 Natural Gas or Propane*
407302 Gas Char Broiler Radiant/Lava 24” 80,000 Natural Gas or Propane*
407312 Gas Char Broiler Radiant/Lava 36” 120,000 Natural Gas or Propane*
408372 Gas Char Broiler Radiant/Lava 48” 160,000 Natural Gas or Propane*
408382 Gas Char Broiler Radiant/Lava 60” 200,000 Natural Gas or Propane*
*Shipped setup for Natural Gas and includes a kit for conversion to Propane Gas
Thank you for purchasing this Vollrath Counter Top Cooking Equipment. Before operating the equipment, read and familiarize yourself with
the following operating and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Save the original box and
packaging. Use this packaging to ship the equipment if repairs are needed.
Item No. 2350206-1 en Rev 02/13
Countertop Cooking equipment
Safety PrecautionS
To ensure safe operation, read the following statements and
understand their meaning. Please read carefully.
WARNING
Warning is used to indicate the presence of a hazard that can cause
severe personal injury, death, or substantial property damage if the
warning is ignored.
CAUTION
Caution is used to indicate the presence of a hazard that will or can
cause minor personal injury or property damage if the caution is
ignored.
NOTE
Note is used to notify people of installation, operation, or
maintenance information that is important but not hazard-related.
For Your Safety!
These precautions should be followed at all times. Failure to follow
these precautions could result in injury to yourself and others.
function and PurPoSe
This equipment is intended to be used for grilling foods in commercial
foodservice operations only. It is not intended for household, industrial or
laboratory use.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or
liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, injury or
death. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this
equipment.
WARNING
FIRE, INJURY or DEATH HAZARD
Have this equipment installed by a qualied installer in
accordance with all federal, state and local codes. Failure to
install this equipment properly can result in injury or death.
WARNING
FIRE, INJURY or DEATH HAZARD
This appliance must be installed and adjusted by a qualied
technician in accordance with all federal, state and local
codes. Failure to install, adjust or maintain this equipment
properly can result in property damage, injury or death.
unPacking the equiPment
When no longer needed, dispose of all packaging and materials in an
environmentally responsible manner.
1. Remove all packing material and tape, as well as any protective plastic
from the equipment.
2. Use caution and assistance from others in lifting and moving this
equipment.
3. Clean any glue residue left over from the plastic or tape.
4. Place the equipment in the desired position and height.
5. Install the four (4) legs (A) and feet (B) onto the equipment. See Figure 1.
6. Before using this equipment it must be cleaned and dried thoroughly.
initial SetuP
NOTE: It is vital that the purchaser of this equipment post in a prominent
location instructions to be followed in the event that the user smells gas.
This information shall be obtained by consulting the local gas supplier. The
purchaser of this equipment must post in a prominent location
FIRE HAZARD
Do not install or use without 4” legs. Use of this equipment
without legs can cause the appliance to overheat and cause
a re.
FIRE and INJURY OR DEATH HAZARD
Injuries or death can occur if this equipment is not used
properly. To reduce risk of injury or death:
Keep the appliance area free and clear from combustibles
Do not obstruct the ow of combustion and ventilation air
Do not spray controls or the outside of the appliance with liquids
or cleaning agents
Let hot appliance cool before cleaning or moving
The appliance should only be used in a at, level position
Do not operate unattended
WARNING
WARNING
2
OperatOr’s Manual
Countertop Cooking equipment
The installation of this appliance must conform with local codes, or
in the absence of local codes, with the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA
B149.1, as applicable.
The appliance and its individual shutoff valve must be disconnected from
the gas supply piping system during any pressure testing of that system
at test pressures in excess of ½ psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any pressure testing
of the gas supply piping system at test pressures equal to or less than
½ psi (3.5 kPa).
Clearance and positioning around the appliance: This appliance
must be installed adjacent to non-combustible surfaces only with a minimum
spacing of 6” from all sides. This appliance must be a minimum distance of
6” from another appliance. The appliance must have the supplied 4” legs
installed and be placed on a non-combustible surface.
Air supply and ventilation: The area in front and around the appliances
must be kept clear to avoid any obstruction of the ow of combustion and
ventilation air. Adequate clearance must be maintained at all times in front of
and at the sides of the appliance for servicing and proper ventilation.
Pressure regulator: All commercial cooking equipment must have
a pressure regulator on the incoming service line for safe and efcient
operation. A regulator for this appliance is provided.
Regulator information: ¾” NPT inlet and outlet; factory adjusted for 5” WC
Natural Gas standard and may be converted by qualied personnel to be
used for Propane at 10” WC.
be used sparingly and only on the male threads of the pipe joints. Such
compounds must be resistant to the action of LP gases.
Any loose dirt or metal particles, which are allowed to enter the gas lines
on this appliance, will damage the valve and affect its operation. When
installing this appliance, all pipe and ttings must be free from any internal
contaminates. It is recommended that a “drip leg” be installed in-line
before the regulator.
Manual shut off valve: A manual shut off valve should be installed
upstream from the manifold, within 4 ft. (1.2 m) of the appliance and in a
position where it can be reached in the event of an emergency.
Checking for gas leaks: Using a gas leak detector or a soapy water
solution is recommended for locating gas leaks. Matches, candle ame or
other sources of ignition shall not be used for this purpose. Check entire
piping system for leaks.
Exhaust canopy: Cooking appliances inherently create a good deal of
heat and smoke and should be installed under an efcient exhaust hood
with ame proof lters. A vertical distance of not less than 4 ft. (1.2m)
shall be provided between the top of the appliance and lters or any other
combustible material.
FIRE DEATH HAZARD
If you smell gas follow the instructions provided by the gas
supplier.
Do not touch any electrical switch; do not try to light the
burner; do not use a telephone within close proximity.
CAUTION
WARNING
ENGLISH
Lighting the pilot: The manifold units are equipped with standing pilots,
and each should be lit immediately after the gas is supplied to the appliance.
Connection
diagram
Prior to connecting the regulator, check the incoming line pressure. The
regulator can only withstand a maximum pressure of ½ PSI (14” WC). If
the line pressure is beyond this limit, a step down regulator before the
regulator provided will be required. The arrow forged into the bottom of the
regulator body shows gas ow direction, and should point downstream to the
appliance.
Gas conversion: Conversion from Natural Gas to Liquid Propane (LP)
or vice versa may only be performed by the factory or its authorized service
agent. In the case of troubleshooting, ensure that the correct orice sizes of
the spuds have been provided.
1. Before attempting to light pilots, turn off the main gas valve to the
appliance and wait 5 minutes to clear the gas.
2. Turn off all gas control knobs (E). See Figure 1.
3. Turn on the main valve and immediately light all pilots.
4. The pilot burner must be lit at the end of the tube. Hold an ignition source
through the pilot light hole (D) in the front panel at the pilot tube. When
the ame is established remove ignition source.
5. To shut down the appliance turn off the main gas valve to the appliance.
NOTE: Smoke appearing on initial use of the appliance is normal. This is
as a result of the rust preventative coating burning off. Allow the appliance to
‘burn in’ for at least 15 minutes before the rst use.
Pilot ame regulation: The pilot ame on the appliance has been factory
Natural Gas Orice #40
LP Gas Orice #52
NOTE: The orice size is marked on the spud.
Gas connection: The appliance comes tted with a ¾” NPT male adapter
for connection to the pressure regulator.
Gas piping: Gas piping shall be of such size and so installed as to provide
a supply of gas sufcient to meet the full gas input of the appliance. If
the appliance is to be connected to existing piping, it shall be checked to
determine if it has adequate capacity. Joint compound (pipe dope) shall
adjusted. When adjustment is necessary, adjust the pilot ames as small as
possible, but high enough to light the burner immediately when burner valve
is turned to the ‘High’ setting. Access to the pilot ame adjustment screw is
obtained by removing the front panel.
Burner adjustment: Remove the front panel to gain access. Turn burner
valve knob to ‘High’ position. Slowly decrease mixing ring aperture to give a
soft blue ame having luminous tips, then slowly increase opening to a point
where the yellow tips disappear and a hard blue ame is obtained.
OperatOr’s Manual
3
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