Vollrath 40794 Installation Manual

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ENGLISH
Operator’s Manual
COUNTERTOP SANDWICH PRESS
Item Description Voltage HZ Watts Plug
Thank you for purchasing this Vollrath Counter Top Cooking Equipment. Before operating the unit, read and familiarize yourself with the following operating and safety instructions. SAVE THE ORIGINAL BOX AND PACKAGING. Use this packaging to ship the unit if repairs are needed. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
Item No. 2350014-01 Rev 3/01
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Countertop Cooking equipment
SaFety precaUtionS
To ensure safe operation, read the following statements and understand their meaning. This manual contains safety precautions which are explained below. Please read carefully.
WARNING
Warning is used to indicate the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.
CAUTION
Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damage if the caution is
ignored.
NOTE
Note is used to notify people of installation, operation, or maintenance information that is important but not hazard-related.
For Your Safety!
These precautions should be followed at all times. Failure to follow these precautions could result in injury to yourself and others.
This sandwich press is a medium duty appliance capable of a wide variety of applications. The temperature is thermostatically controlled. The temperature range for non-coated surface models is between 120°F (49°C) and 550°F (288°C). The thermostat is also the ON/OFF switch. An indicator lamp adjacent to the thermostat dial indicates when the elements are heating.
Unpacking the eqUipment and initial SetUp
Dispose of all packaging, materials in an environmentally responsible manner.
1. Remove all packing material and tape, as well as any protective plastic from the unit.
2. Clean any glue residue left over from the plastic or tape.
3. Place the unit in the desired position and height.
4. Plug the unit into a properly grounded electrical supply matching the nameplate rating. Damage to the unit can occur if incorrect power is supplied.
FeatUreS and controlS
To reduce risk of injury or damage to the unit:
Use only grounded electrical outlets matching the nameplate rated
voltage.
Have equipment installed by a qualied personal in accordance with
local codes and ordinances. This unit must only be used in a at, level position. Do not use an extension cord with this unit. Unplug the unit, turn off and let it cool before cleaning or moving.
F
Do not spray controls or outside of the unit with liquids or cleaning
agents. Do not clean the unit with steel wool. Keep the unit and power cord away from open ames, electric burners
or excessive heat.
E
Do not operate the unit unattended. Do not operate the unit in public areas and/or around children. The unit may be hot, even though the pilot light is not on. Do not operate if the unit has been damaged or is malfunctioning in any
way.
FUnction and pUrpoSe
A
HANDLE. Used to control the up and down movement of the top grill
plate.
B
TOP GRILL PLATE. Contains a heating element and heats food.
C
BOTTOM GRILL PLATE. Contains a heating element and heats food. This unit is intended to be used for contact grilling foods in commercial foodservice operations only. It is not intended for household, industrial or laboratory use.
Before using this equipment it must be cleaned and dried thoroughly. Clean
D
THERMOSTAT CONTROL dial. Used to set or adjust the temperature
of the cooking plate. The numbers on the dial correspond with the grill plate temperature. The “0” position is off.
all surfaces before use. Failure to clean surfaces before using the unit could cause food contamination.
A
B
C
D
Figure 1. Features and Controls
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E
PILOT LIGHT. This light indicates the element is heating. Once the set
temperature has been reached the light will go out. This light indicates that the element is heating. Once the temperature has been reached the light will go out. Unit will continue to maintain heat and temperature
cleaning
To maintain the appearance and increase the service life, clean your unit daily.
with the light cycling. This is not a power indicator light.
F
DRIP TRAY. A container that collects grease, oil and liquid from the
bottom grill plate. This is removable for draining and cleaning.
operation
WARNING
Burn Hazard.
Do not touch hot food, liquid or heating surfaces while unit is heating or operating.
Hot surfaces and food can burn skin. Allow the hot surfaces to cool before handling. Do not drop or spill water into the cooking surface as it can spray or splatter.
Hot surfaces and food can burn skin. Allow the hot surfaces to cool before handling. Do not drop or spill water into the cooking surface as it can spray or splatter.
NOTE: Do not clean the unit with steel wool.
1. Allow the unit to cool completely before cleaning.
Before initial use, turn the thermostat control to the maximum setting, close the lid and allow unit to burn in for 30 minutes. You may notice smoke appearing due to the cooking surface burning in. This is normal. After 30 minute burn in period the unit is ready for use.
To begin heating or cooking:
1. Preheat unit to desired temperature.
2. Center the food product onto the bottom grill plate (C). See Figure 1.
3. Use handle (A) to lower top grill plate (B) to desires height for desired.
4. Heat for desired length of time.
5. Raise handle and remove food product.
Do not spray water or cleaning products. Liquid could contact the electrical components and cause a short circuit or an electrical shock. Do not use unit if power cord is damaged or has been modied
2. Unplug the unit.
3. Do not immerse the cord, plug or unit in water or any other liquid.
4. Wipe grease or oil into the drip tray (F). See Figure 1.
5. Using a damp cloth or sponge dipped in soapy water to clean the unit and plates (B and C); rinse thoroughly.
WARNING
Electrical Shock Hazard.
Keep water and other liquids from entering the inside of the unit. Liquid inside the unit could cause an electrical shock.
Do not spray the unit or controls with water or cleaning products. Liquid could contact the electrical components and cause a short circuit or an electrical shock. Do not use unit if power cord is damaged or has been modied
6. Dry thoroughly after cleaning.
7. Empty and clean the drip tray (F).
WARNING
Burn Hazard.
Do not touch hot food, liquid or heating surfaces while unit is heating or operating.
WARNING
Electrical Shock Hazard.
Keep water and other liquids from entering the inside of the unit. Liquid inside the unit could cause an electrical shock.
ENGLISH
6. At the end of each cooking cycle wipe down the cooking the plates. Never allow excess fat, oil, or grease to build up as this will result in a build-up of carbon on the plates.
7. Ensure the drip cup provided is in place on the back of the unit during operation. Empty the grease cup periodically to ensure it does not overow.
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troUbleShooting
troubleshooting Chart
Problem It might be caused by Course of Action
Pilot Light does not come on when the temperature control is turned up.
Grill Plates do not get hot.
Unit is not plugged in. Plug unit in.
Pilot Light malfunction. Replace Pilot Light.
Low or no voltage from power source (wall outlet).
Heating Element is faulty. Replace Heating Element.
Verify correct voltage is being provided to unit. If not, have qualied personnel correct power problem.
Service and repair
There are no user serviceable parts within this appliance. To avoid serious injury or damage, never attempt to repair the unit or replace a damaged power cord yourself. Do not send units directly to the Vollrath Company. Please contact the qualied professional repair service listed below.
VOLLRATH Technical Services • 1-800-628-0832
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Countertop Cooking equipment
electrical draWing - coUntertop SandWich preSS, modelS ~ 40794 and 40795
120V ~ 1800Watt
N L 1 G
1
T
2 3 4
Callout Part Number Description
220V ~ 3080Watt
N L 1 G
1 1
T
2 3 4 2 5 4
Callout Part Number Description
T
ENGLISH
1 XTSA0007 Thermostat Control
2 XTSI2030
3 XSTI2035
Heating Element, Top, 120V ~ 810 Watt
Heating Element, Bottom, 120V ~ 990 Watt
4 XAA0011 Pilot Light, 120V, Amber
1 XTSA0007 Thermostat Control
2 XTSI3007
3 XSTI3008
Heating Element, Top, 220V ~ 740 Watt
Heating Element, Bottom, Left, 220V ~ 800 Watt
4 XAA0002 Pilot Light, 220V, Red
5 XSTI3008
Heating Element, Bottom, Right, 220V ~ 800 Watt
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Spare partS liSt - coUntertop SandWich preSS, modelS ~ 40794
Callout Part Number Description
1 XAA0005 Power Cord, 1210V, NEMA 5-15P Plug 2 XAA0012 Power Cord Restraint 3 XTSI2004 Foot, Rubber 4 XTSI2030 Top Heating Element, 120V ~ 810 Watt 5 XTSI2006 Top Plate, Ribbed, Non-Coated 6 XTSI2007 Bottom Plate, Ribbed, Non-Coated 7 XTSA0007 Thermostat 8 N/A
9 XTSI2005 Drip Tray 10 XAA0009 Control Panel Fascia 11 N/A 12 XTSI2015 Control Knob (0-550) 13 XAA0011 Pilot Light, Red, 120 Volt 15 XTSI2035 Bottom Heating Element 120V ~ 990 Watt 16 XTSI2016 Handle, Steel 17 XTSI2017 Handle Grip, Plastic 18 XTSI2018 Handle Spring 19 XTSI2019 Hinge Axle, Front 20 XTSI2020 Hinge Axle Circlip 21 XTSI2021 Hinge Axle, Rear, (includes hex bolts) 22 XTSI2036 Wire Tube 23 XTSI2023 Brass Saddle Clamp 24 N/A
N/S XTSI2024 HINGE AXLE REAR COVER
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eXploded vieW - coUntertop SandWich preSS, modelS ~ 40794
27
17
19
21
16
18
15
13
6
14
10
24
23
22
26
4
5
1
2
11
ENGLISH
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12
20
9
8
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Countertop Cooking equipment
Spare partS liSt - coUntertop SandWich preSS, modelS ~ 40795
Callout Part Number Description
1 XTSI3007 Top Heating Element, 220V ~ 740 Watt 2 XTSI3005 Top Plate 3 XTSI2037 Wire Tube, Left 3 XTSI2038 Wire Tube, Right 4 N/A Wire Tube, Clip 5 XTSI3022 Hinge Axle, Rear, (includes Clips) 6 N/A Hinge Axle, Washer 7 XAA0006 Power Cord, 220V, NEMA 6-15P Plug 8 XAA0012 Power Cord Restraint 9 XTSI2004 Foot, Rubber 10 XTSA0007 Thermostat 11 N/A Top Cover 12 XTSI3004 Drip Tray (includes Knobs) 13 N/A Box 14 XTSI2015 Thermostat Control Knob 15 XAA0002 Pilot Light, Red, 220 Volt 16 N/A Pilot Light Fascia 17 XAA0009 Control Panel Fascia 18 XTSI3008 Bottom Heating Element, 220V ~800 Watt 19 XTSI3019 Handle, Steel 20 XTSI3020 Handle Grip, Plastic 21 XTSI2018 Handle Spring 22 XTSI2023 Brass Saddle Clamp 23 XTSI3006 Bottom Plate 24 XTSI3021 Hinge Axle, Rear (includes Bolts) 25 N/A Decal, Vollrath 26 N/A Bottom Cover, Vented 27 N/A Bottom Cover, Non-Vented 28 N/A Wire Brush
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Countertop Cooking equipment
eXploded vieW - coUntertop SandWich preSS, modelS ~ 40795
611
66
20
19
21
20
24
21
19
3
22
5
4
1
1
2
5
3
7
ENGLISH
18
12
18
15
16
17
14
13
10
25
27
8
9
26
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Warranty Statement For the vollrath co. l.l.c.
The Vollrath Company LLC warrants the products it manufactures and distributes against defects in materials and workmanship for a period of one year, except as specically provided below. The warranty runs 12 months from the date of original installation. (End user receipt)
1. Refrigeration compressors – The warranty period is 5 years.
2. Replacement parts – The warranty period is 90 days.
3. Fry pans and coated cookware – The warranty period is 90 days
4. EverTite™ Riveting System – The warranty covers loose rivets only, forever.
5. Cayenne® Heat Strips – The warranty period is 1 year plus an additional 1 year period on heating element parts only.
6. Intrigue™ Ultra and Professional Induction Ranges – The warranty period is 2 years
7. ServeWell® Induction Workstations – The warranty period is one year on the workstation table and 2 years on induction hobs
8. Slicers – The warranty period is 10 years on gears and 5 years on belts
9. Mixers – The warranty period is 2 years
10. Extended warranties are available at the time of sale.
11. Boxer Mixers – (Vollrath customer base) – 1 Year exchange Warranty
12. Boxer Mixers – (Avantco – Clark Brand) – 3 month replacement
13. Boxer Slicers – (Avantco – Clark Brand) – 3 month replacement
All products in the Jacob’s Pride® collection, including the following, have a lifetime warranty:
• NSF Certied One-Piece Dishers
• NSF Certied Spoodle® Utensils
• NSF Certied Heavy-Duty Spoons with Ergo­nomic Handle
• NSF Certied Heavy-Duty Basting Spoons
• Heavy duty Turners with Ergonomic handle
• One-Piece Tongs*
• Heavy-Duty One-Piece Ladles*
• Nylon Handle Whips
• One-Piece Skimmers
• Tribute®, Intrigue®, and Classic Select® Cook­ware*
*Jacob’s Pride® warranty does not cover Kool-Touch®, non stick coatings and silicone handles.
Items sold having no warranty:
• Meat Grinder Knives
• Light Bulbs in Convection Ovens and Hot Food Merchandiser
• Oven Door Seals
• Oven Door Glass
• Hot Food Merchandisers / Display Case Glass
• Calibration and set up of gas equipment
THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
As The Vollrath Company LLC’s only responsibility and the purchaser’s only remedy, for any breach of warranty, The Vollrath Company LLC will repair or, at its option, replace the defective product or part without charge, except as otherwise provided below:
• For refrigeration compressors and the second year of the warranty on Cayenne® Heat Strips and mixers, The Vollrath Company LLC will provide the repaired or replacement part only; and the buyer will be responsible for all labor charges incurred in performing the repair or replacement.
• To obtain warranty service, the buyer will be responsible to return to The Vollrath Company LLC any product (other than gas equipment that is permanently installed) weighing less than 110 lbs. or located outside of a 50-mile radius of a certied technician designated by The Vollrath Company LLC to perform warranty repairs. If a Vollrath Technician cannot be contacted check the website for service contact points. (Please refer to the Product Catalogue for weights and sizes of product)
• No remedy will be available for products that have been damaged by accident, carelessness, improper installation, lack of proper setup or supervision when required, neglect, improper use, installation or operation contrary to installation and operating instructions or other causes not arising out of defects in materi­als or workmanship. At the buyer’s request, The Vollrath Company LLC will repair and or replace such products at a reasonable cost.
• No remedy will be available for slicers where blade has not been sharpened (Refer to owner’s manual for sharpening instructions)
• No remedy will be available for mixers damaged by changing gears while unit is running or overloading, in either case as determined by a Vollrath Certied Technician
• Warranty work must be authorized in advance by The Vollrath Company LLC. See the operating and safety instructions for each product for detailed war­ranty claim procedures.
• No remedy will be available for product returned and found to be acceptable to the product specication.
• No remedy will be available under any warranty not registered as required below.
LIMITATION OF LIABILITY:
THE VOLLRATH COMPANY LLC SHALL HAVE NO LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER BASED UPON NEGLIGENCE OR OTHER TORT, BREACH OF WARRANTY, OR ANY OTHER THEORY.
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Countertop Cooking equipment
Warranty proCedure
On all warranty calls, the following process and information is required:
• All warranty claims will start with a call to Vollrath Technical Service support line.(800-628-0832).
• A technical support professional will work to diagnose the issues, and provide the details for the service solution.
• Name and phone number of person calling
• Business name, street address, city, state and zip
• Model and serial number
• Date of purchase and proof of purchase (Receipt)
• Name of dealer where unit was purchased
NOTE: Vollrath will not accept products sent without the proper procedure being followed.
Important:
TO MAKE A CLAIM FOR ANY REMEDY UNDER THIS WARRANTY, YOU MUST REGISTER YOUR WARRANTY.
register today
ONLINE: Register your warranty on-line now at www.Vollrathco.com NO WEB ACCESS: If you do not have access to the web, kindly register by completing the warranty registration form and faxing it to The Vollrath Co. LLC ofce in the country of
purchase.
Warranty regiStration
business name
key ContaCt name email
street address
City state Zip Code
Country phone Fax
model item number
serial number - -
operation type
R Limited Service Restaurant R Full Service Restaurant R Bars and Taverns R Supermarket R Convenience Store R Recreation R Hotel/Lodging R Airlines R Business/Industry R Primary/Secondary School R Colleges/University R Hospitals R Long-Term Care R Senior Living R Military R Corrections
reason For seleCting our produCt
R Appearance R Full Service Restaurant R Availability R Sellers Recommendation R Ease of Operation R Versatility of Use R Price R Brand
ENGLISH
Would you like to reCeive our Full-line Catalog and remain on our mailing list? R Yes R No
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www.vollrathco.com
The Vollrath Company, L.L.C. 1236 North 18th Street Sheboygan, WI 53081-3201 U.S.A. Main Tel: 800.628.0830 Service Tel: 800.628.0832 FAX: 800.752.5620
Vollrath of Canada, Co. Tel: 800.695.8560 FAX: 800.752.5620
© 2010 The Vollrath Company, L.L.C.
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