Volkswagen 01P Servicing Manual
2001-03 AUTOMATIC TRANSMISSIONS
Servicing - Eurovan
APPLICATION
TRANSAXLE APPLICATION
IDENTIFICATION
OIL PAN GASKET
Fig. 1: Identifying Oil Pan Gasket (01P)
Courtesy of VOLKSWAGEN UNITED STATES, INC.
LUBRICATION
SERVICE INTERVALS
Transaxle
Check fluid level at 20,000 mile intervals. Fluid is filled for life except on transaxle with code EQJ. No
changing is required. On transaxles with code EQJ, replace fluid every 40,000 miles.
Final Drive
Check fluid level at 40,000 mile intervals. Fluid is filled for life. No changing is required.
Application Transaxle Model
Eurovan 01P
2003 Volkswagen EuroVan MV
SERVICING - A/T
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CHECKING FLUID LEVELS
Transaxle
1.
Prior to checking ATF level, ensure all fuses are okay. Battery voltage must be at least 11.5 volts.
Ground connections on engine, transaxle and body must be okay. All electrical components must be
switched off. Transaxle ATF temperature must not be above about 86°F (30°C). Vehicle must be on
level surface and selector lever must be in "P" position.
2. Connect VAG 1924 ATF filling system to vehicle. Remove noise insulation tray. Connect vehicle
diagnostic, testing and information system VAS 5051. Select "08 - read measured value blocks" on
the touch screen. Select display group 005 via "Measured value block" and "Change display group
number". The first display zone shows the ATF temperature. The ATF temperature must not be more
than about 86°F (30°C) at the start of test.
3.
Connect VAG Scan Tool (1551) and enter address word "02 Transmission electronics" and advance
until "Select function XX" is indicated on display. Measure ATF temperature in measured value
block.
4. Press keys 0 and 8. (The function "Read measured value block" is selected with 08). Confirm entry
with key Q. Press keys 0 0 5. (005 selects the "Display group number 005"). Confirm entry with key
Q. The first display zone shows the ATF temperature. The ATF temperature must not be more than
about 86°F (30°C) at the start of test. Start engine. Raise and support vehicle. Place drip tray under the
transaxle. Bring ATF to test temperature of 95-113°F (35-45°C). Remove ATF level plug (A) from
the oil pan. See
Fig. 2
.
5. The ATF present in the overflow pipe (2) will run out. If ATF drips out of hole, ATF does not need to
be topped off. Install NEW seal (1) to level plug and tighten to 11 ft. lbs. (15 N.m). ATF check is
completed. Ensure sealing plug (3) and cap (4) remain closed. See
Fig. 3
. If only the ATF present in
the overflow pipe runs out of hole, top off ATF.
6. To top off ATF, pry off plug securing cap (arrow) with a screwdriver. See
Fig. 4
. The securing cap
locking device will be destroyed when doing this, so always replace securing cap. Pull plug out of
filler pipe. On some transaxles, a cap with a spring retainer is installed. This cap can be used again.
7.
NOTE:
V
W ATF (G 052 162 A2) is Light Yellow in color.
NOTE: In the following procedures, letters and numbers in parenthesis are shown in
illustrations.
NOTE: When ATF level is checked, the seal on the level plug must always be
replaced. VAG Scan Tool (1551) and Diagnosis Cable (1551/1) are
required to check ATF fluid level. Scan tool is used to measure ATF
temperature. Follow aftermarket scan tool manufacturer instructions (if
applicable) to check AFT temperature.
NOTE: The following detailed test procedures are described for VAG Scan Tool
(1551).
NOTE: An insufficient amount of ATF, as well as filling ATF to excess, affects
2003 Volkswagen EuroVan MV
SERVICING - A/T
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Fill transaxle with ATF using VAG 1924 ATF filling system until ATF runs out of level hole. See
Fig. 5
. Install NEW seal (1) to level plug and tighten to 11 ft. lbs. (15 N.m). See
Fig. 3
. Install
sealing plug (3) on filler pipe until the spring retainer lock locates, or install plug on filler pipe and
secure with a NEW cap. See
Fig. 3
and
Fig. 4
. Lock cap in place. The cap secures the sealing plug.
Fig. 2: Removing ATF Level Plug From Oil Pan
Courtesy of VOLKSWAGEN UNITED STATES, INC.
the function of the transaxle.
2003 Volkswagen EuroVan MV
SERVICING - A/T
4 января 2005 г. 1:05:10 Page 3 © 2004 Mitchell Repair Information Company, LLC.
Fig. 3: Locating Plug Seal, Overfill Pipe, Sealing Plug & Cap
Courtesy of VOLKSWAGEN UNITED STATES, INC.
2003 Volkswagen EuroVan MV
SERVICING - A/T
4 января 2005 г. 1:05:10 Page 4 © 2004 Mitchell Repair Information Company, LLC.
Fig. 4: Prying Off Plug Securing Cap
Courtesy of VOLKSWAGEN UNITED STATES, INC.
2003 Volkswagen EuroVan MV
SERVICING - A/T
4 января 2005 г. 1:05:10 Page 5 © 2004 Mitchell Repair Information Company, LLC.
Fig. 5: Filling Transaxle Using VAG 1924 ATF Filling System
Courtesy of VOLKSWAGEN UNITED STATES, INC.
Final Drive
Raise and support vehicle. Remove filler plug on side of final drive. See
Fig. 6
. Gear oil level should be at
lower edge of hole. If fluid is required, add G 50, SAE 75W-90 synthetic gear oil (G 052 145 S2). Install
filler plug and tighten to 15 ft. lbs. (20 N.m).
2003 Volkswagen EuroVan MV
SERVICING - A/T
4 января 2005 г. 1:05:10 Page 6 © 2004 Mitchell Repair Information Company, LLC.
Fig. 6: Checking Final Drive Fluid Level
Courtesy of VOLKSWAGEN UNITED STATES, INC.
RECOMMENDED FLUIDS
RECOMMENDED FLUIDS
FLUID CAPACITIES
TRANSAXLE FLUID CAPACITY
Application Fluid Type
Transaxle VW ATF (G 052 162 A2)
Final Drive
(1)
G 50, SAE 75W-90 (G 052 145 S2)
(1)
Synthetic oil.
Application Refill - Qts. (L) Dry-Fill - Qts. (L)
2003 Volkswagen EuroVan MV
SERVICING - A/T
4 января 2005 г. 1:05:10 Page 7 © 2004 Mitchell Repair Information Company, LLC.
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