I. Engineering Specifications...............................................................................................................................1
III. Circuit Description..........................................................................................................................................47
2.1. I/P board PCBA(Refer to picture 1).....................................................................................51
2.2. Power supply PCBA (Refer to picture 2) ............................................................................53
2.3. A/V board PCBA(Refer to picture 3)....................................................................................55
2.4. Keypad ECA & IR PCBA(Refer to picture 4).......................................................................56
2.5. Audio board PCBA(Refer to picture 5) ................................................................................56
2.6. Tuner board PCBA(Refer to picture 6)................................................................................57
IV. Troubleshooting Flow Chart ...........................................................................................................................59
1. NO POWER ( POWER LED OFF) ........................................................................................................61
2. NO PROJECTION LIGHT ( NO PICTURE) ..........................................................................................62
3. OSD NOT OPERATING ........................................................................................................................63
4. VIDEO NO IMAGE( CVBS ,S-VIDEO ,Y/Cb/Cr) ...................................................................................63
5. NO AUDIO.............................................................................................................................................64
6. NO TV OR LOST SOME CHANNEL.....................................................................................................64
7. PROTECTION IMAGE IS ABNORMAL.................................................................................................65
V. PCB Layout Diagram .....................................................................................................................................66
VI. Mechanical Assembly ....................................................................................................................................67
VII. Adjustment of Picture.....................................................................................................
................................73
VIII. Recommended Spare parts list ......................................................................................................................75
IX. Download Procedure (USE RS-232) .............................................................................................................78
ii
I. Engineering Specifications
1. Summary specifications
Performances Specification
Display type One 0.8” 1280 x 720 DLP.
Resolution supported VGA (640x480) expansion.
SVGA (800x600) expansion.
DTV(1280x720 p) native.
HDTV (1920x1080 i). compression
Colors 16.7M
Bandwidth 80 MHz
Weight < 130 Lb.
Image size (diagonal) 56 inch.
Brightness 400 nits
Brightness uniformity Better than 80%
Projection lens Fixed.
Projection method Rear.
Computer Compatibility IBM PC or Compatibles(VGA, SVGA, XGA), DVI input.
Video Compatibility NTSC/NTSC4.43, PAL, PAL 60,
PIP YES
POP YES
DCDi YES
H-Sync , V-Sync 30~60KHz, 50~85Hz.
Safety Certification UL, C-UL, FCC Class B, CCC, BASEC/BS, BSMI
Operation temperature 5~35 °C
Dimensions 1381mm(W) x 1113mm (H) x 480mm (D)
Power requirements 90-264VAC,50-60HZ,autoranging
Power Consumption 300W max, 250W typical
Standby < 3W
Lamp UHP , 120W.
Audio Speaker 15W x 2
BBE system and SRS system
Remote control Hand-held remote.
Data signal level Analog RGB:0.7Vpp/75 Ω.
H,V sync:Separate, TTL level, negative or positive
Digital Visual Interface Digital encoder signal:High 5V , Low 0V.
Video signal level Composite video:1.0Vpp/75Ω, Sync negative.
S-video Y:1.0Vpp/75Ω, Sync negative.
C
PAL 0.3Vpp/75Ω.
Components video Y:1.0Vpp/75 ohm, Sync negative.
Pb/Cb:0.7Vpp/75 ohm.
Pr/Cr:0.7Vpp/75 ohm.
:
NTSC 0.286Vpp/75Ω.
Page1 of 79
Audio signal level 0.5Vrms/47kΩ.
Input terminal (Side) PC:D-sub 15pin x 1
AV:S-Video x 1, Composite Video x 1
Audio:3.5mm stereo mini jack x 1
Input terminal (Rear ) PC:D-Sub 15pin x 1 and DVI x 1
AV:S-Video x 2, Composite Video x 2,YPbPr x 2
RF:F - TYPE x 1 (model name:RP56HD21-A/T)
I - TYPE x 1 (model name:RP56HD21-C)
Audio:3.5mm stereo mini jack x 1for D-sub 15pin
RCA (Red/White) x 1 for DVI
RCA (Red/White) x 2 for video
RCA (Red/White) x 2 for component
Out terminal AUDIO:RCA (Red / White) x 1
Earphone – Main x 1 and Sub x 1 (Side)
Page2 of 79
2. Introduction
The DVR5610 is a Rear Projection multi purpose display unit integrating DLP(Digital Light Processing)
technology that is targeted for multi media application and data processing applications. As such it will excel in
displaying real time video and graphics.
2.1. Digital Light Processing(DLP) by Texas Instruments
DLP5610 is a projection unit using a Texas Instruments’ Digital Light Processing(DLP) technology optical
engine.
DLP system is constructed with the 1280 x 720 -DME(Digital Multi- media Engine) using s one- chip Digital
Micromirror Device(DMD)
2.2. DCDi deinterlacing/enhancement chipset
By Using FLI2300 video processing of Faroudja , Its feature including DCDi deinterlacing, reverse 3:2
pulldown film mode, motion adaptive 3D video noise reduction, cross-color artifact suppression and nonlinear
enhancement functions.
2.3. Key Features
2.3.1. Optical
Philips UHP-120W AC lamp system
400 nits using 0.8” HD2 DLP.
80% ANSI brightness uniformity (9pt ANSI)
1000:1 contrast ratio (full-on ,full-off )
2.3.2. Mechanical
1381mm(W) x 1113mm (H) x 480mm (D)
The weight less than 130 lbs.
“Four point” foot system for stability
On screen display for inputs source select, keypads inputs intuitive
Target noise level less than 33db
Detachable connectors.(A/V:include Video phone jack , S-video & Audio phone jack, Earphone
jack, (Data include Analog Mini D-sub 15pin, Digital DVI 24pin). and RF input.
2.3.3. Electrical
Dual DB-15pin connector for computer input Rear x1 , Front x1, 1280 x 720 native resolution)
Digital DVI 24pin for computer input.
Video input (3sets Video RCA jacks, 3sets S-video mini Din, 2set Components/HDTV video.
Audio input(6 sets Audio RCA jacks , Phone jack x 2sets for Data).
NTSC, NTSC4.43, and PAL video compatible
Lamp standby feature.
2 split of PIP/POP feature.
1x12, 1+ 7 and side by side picture.
Design in SRS/BBE system.
Two tuners for Cable and air TV.
Page3 of 79
2.3.4. Power Supply
Auto-ranging from 90 to 264 VAC @ 50 to 60 Hz
Power consumption:300watts max. ,250watts typical.
2.3.5. Packaging
Cardboard with foam inserts
Anti-static plastic bag protects unit
2.4. Supplied Accessories
6.5 ft. IEC detachable Power cord.
Remote control, and two AAA batteries.
PIP remote control, and two AA batteries.
User Manual, and remote control manual
Warranty Card.
2.5. Service
MTBF estimated 20,000 hours min.
Lamp life 6000 hours (As Philips definition)
User replacement parts
Lamp module
Clean air filters
Service center replacement parts
Optical engine assembly.
Electronics/Power supply module/Ballast module.
Fans.
RS232 download.
2.6. Safety
UL/CUL
FCC class B
Locked rotor detection – auto shutdown
CCC,BASEC/BS (model name:RP56HD21-C)
BSMI (model name:RP56HD21-T)
Page4 of 79
3. Optical
The optical specifications are divided into component specifications and projector performance specifications.
3.1. Illumination & Imaging Optics
3.1.1. Projection Lens
Specification Units Minimum Maximum Typical Notes
Fixed lens
Focal length
Distortion
MTF(36lp/mm)
Center
Lateral color
F #
Mm
%
%
>80
2.5
13.2
<1.0
<1 pixel
3.1.2. Color wheel
Specification Units Minimum Maximum Typical Notes
Number of pairs
Color segments
deg G:55
R:75
B:50
G:55
R:75
B:50
3.1.3. LAMP-Philips
Specification Units Minimum Maximum Typical Notes
Lamp Type /
Ballast
Life 6000hrs As Philips definition
Philips UHP
120W/1.3
Philips EUC
120P/H11(H00)
Page5 of 79
3.2. Brightness,Uniformity,Contrast
Specification Units Minimum Maximum Typical Notes
White field nits TBD 360 400 Using ANSI 9 point avg.
Uniformity
Brightest
Dimmest
Contrast ratio Ratio 1000:1 Dark room measurement
Note:Specifications TBD at prototype phase
Percent >80%
>85%
Using ANSI 9 point
(full-on , full-off)
3.3. Color
Specification Units Minimum Maximum Typical Notes
Color Temperature K 7500
White color CIE x,y
x 0.265 0.325 0.295
y 0.314 0.374 0.344
Red color
x 0.629 0.689 0.659
y 0.317 0.377 0.347
Green color
x 0.274 0.334 0.304
y 0.556 0.616 0.586
Blue color
x 0.114 0.174 0.144
y 0.057 0.117 0.087
Color Uniformity
△
(u’,v’)
Note:The color values and uniformity tolerances are to be measured using the 9pt. ANSI standard.
0.015 <0.010
Page6 of 79
3.4. Image
Specification Units Minimum Maximum Typical Notes
Viewable screen size
Diagonal
Width
Height
Screen
Type
Gain
Viewing angle
Horizontal
Vertical
Viewable Pixel Pixel 1270x710 1280x720 Overscan
Geometric distortion pixel 5 0 Relative to the frame edge
Note:Specifications TBD at prototype phase
Inch
mm
mm
mm
degree
56”(16:9)
480
1381
1113
4.0
50
18
Two-part screen composed
of a front UCS type
lenticular and a back
fresnel lens.
Relative to normal axis of
screen
3.5. DMD
3.5.1. Resolution and Display Type
Specification Units Maximum Minimum Typical Notes
Resolution Native 1280x720
Horizontal 1280
Vertical 720
Display Type DLP 0.8” HD2
3.5.2. Defects
SEQ # TEST SCREEN ACCEPTANCE CRITERIA
1 Major Dark Blemish Blue 90 No visible blemishes darker than Blue 90
2 Dark Pixel Blue 90
Zoned Screen
3 Major Light Blemish Gray 10 No blemishes brighter than Gary 10
4 Light Pixel Gray 10 No pixels brighter than Gary 10
5 Minor Blemishes White or Black Total of Dark and Light Blemishes ≦ 6
6 Unstable Pixel Red Ramp Screen (or any other) No unstable Pixels
≦
1 dark pixel allowed in Zone A
≦
4 dark pixel allowed in ZoneS A+B
No adjacent dark pixels
Page7 of 79
3.6. Definitions
The full white pattern is defined as an all white screen produced by 0.7V video input to R,G,B.
10
11
1 23
654
Note:All measurements are done in a darkened room. Contrast measurements are done using a full white
screen and a full black screen.
Note:The uniformity calculations for brightnessis to be done using the following formula:
15 Monitor ID bit 3 Open Data clock (SCL) Data clock (SCL) Data clock (SCL)
Audio:3.5 mm stereo mini jack*1
DDC Level requirement.
DDC Level Required Current Capability
DDC1 Minimum of 50mA, maximum of 1 A
DDC2B Minimum of 50mA, maximum of 1 A
DDC2B+ Minimum of 50mA, maximum of 1 A
DDC2ab Minimum of 300mA, maximum of 1 A
Page21 of 79
4.3.2. Hardware function(SIDE):
AV IN:Audio and video input connector(1 set)
(a)AUDIO:R input (Right channel of stereo sound ; red color of
RCA JACK)
L input (Left channel of stereo sound ; white color of
RCA JACK)
(b)VIDEO:Composite video signal input (yellow color of RCA
JACK)
(c)S-VIDEO:Y/C separation signal input (4 pin Mini-DIN)
AUDIO OUT:Phone output x2 (Sound output connector to Earphone ; green
color)
VGA:(a)15 pin D-sub analog video signal input connector
(b)Audio:3.5mm stereo mini jack x 1, green color
4.3.3. Control keypad
Name Usage
Power LED Power On:BLUE Stand-by:Orange Power Off:Not lit
Up OSD Menu Item Choice or Adjust (┼)
Down OSD Menu Item Choice or Adjust (─)
Volume Up Volume Adjust (┼)
Volume Down Volume Adjust (─)
Menu OSD Menu Open/Close or Exit Edit mode
Enter OSD Menu Item Enter or Entry Edit mode
INPUT Switches input source
Lamp LED Warm-up / cool-down:Flashing
Page22 of 79
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