To avoid possible damage to this Functional Trainer, please follow these assembly steps in the correct order. Before
proceeding, find your new Functional Trainer serial number located on the side of the right floor support (AC3), and
enter here:
Refer to this number when calling for service, and enter this serial number on your Warranty Card and in your
own records. Be sure to read your Assembly/Owner’s Guide before using your new Functional Trainer.
If any parts, hardware or tools are missing, please call 1.800.335.4348, Extension 12
NOTE: During assembly, it is recommended to ensure that all bolts are in place and partially threaded before completely tightening
any one bolt. During assembly steps 1 thru 4, do not completely tighten any bolts until completion of Step 4.
4
g
STEP
3
General Warnin
Decal
STEP
9
STEP
2
STEP
STEP
10
4
Serial #
STEP
1
5
ORANGE BAG
HARDWARE INCLUDED
BLUE BAG
10.2 x 18.4 x 2.5
Lock Washer
Quantity: 13
M10 x 70 Bolt
Quantity: 8
10.2 x 22 x 2
Flat Washer
Quantity: 21
M10 x 70 Bolt
Quantity: 5
M10 Nylon Nut
Quantity: 4
10.2 x 22 x 2
Flat Washer
Quantity: 16
M10 Acorn Nut
Quantity: 12
Accessory
Storage Hook
illustration not to scale
Quantity: 2
M10 Nylon Nut
Quantity: 8
Rubber Stop
illustration not to scale
Quantity: 2
M5 x 15 Bolt
Quantity: 4
M5 x 15 Flathead Screw
Quantity: 8
Snap Hook
illustration not to scale
Quantity: 2
Add-on Weight Storage Post
(illustration not to scale)
Quantity: 1
6
PINK BAG
HARDWARE INCLUDED
10.2 x 22 x 2
Flat Washer
Quantity: 30
M10 x 70 Bolt
GREEN BAG
10.2 x 18.4 x 2.5
Lock Washer
Quantity: 10
Quantity: 12
M10 x 100 Bolt
Quantity: 4
8.4 x 15.5 x 1.6
Flat Washer
Quantity: 2
M10 Acorn Nut
Quantity: 4
M8 x 20 Bolt
Quantity: 2
M10 Nylon Nut
Quantity: 10
M8 x 50
Flat Washer
Quantity: 2
Travel Limiter Ring
illustration not to scale
Quantity: 1
8.4 x 15.5 x 1.6
Flat Washer
Quantity: 4
7
M8 Nylon Nut
Quantity: 2
BLACK BAG
HARDWARE INCLUDED
M5 x 10 Bolt
Quantity: 4
10.2 x 22 x 2
Flat Washer
Quantity: 4
M10 x 70 Bolt
Quantity: 2
YELLOW BAG
M10 Nylon Nut
Quantity: 2
M5 x 15 Bolt
Quantity: 12
Slip-on Nut
illustration not to scale
Quantity: 4
Z19 Connecting Bracket
illustration not to scale
Quantity: 2
10.2 x 22 x 2
Flat Washer
Quantity: 2
10.2 x 18.4 x 2.5
Lock Washer
Quantity: 2
M10 x 25 Bolt
Quantity: 2
8
AC1
AC2
AC3
STEP
1
ORANGE BAG
NOTE: During assembly, it is recommended
to ensure that all bolts are in place and
partially threaded before completely tightening
any one bolt. During assembly steps 1 thru
4, do not completely tighten any bolts until
completion of Step 4.
• Lay the center floor support (AC1) on the
ground, floor pads down. Attach left floor
support (AC2) to center floor support by
sliding four bolts (M10x70) with four flat
washers (10.2x22x2) through the holes,
and securing bolts with four more flat
washers (10.2x22x2) and four nylon nuts
(M10). Repeat for attaching right floor
support (AC3).
AC2
AC1
AC3
9
AQ1
Weight Storage Post
AD2
STEP
Q18
2
BLUE BAG
• Place the chrome front upright (AG1)
over the protruding bolt ends on front of
left floor support (AC2), making sure numbers and holes are facing outward.
Secure using a flat washer (10.2x22x2),
lock washer (10.2x18.4x2.5), and an
acorn nut (M10) on each bolt end. Slide
the left adjustment handle (AD1) onto the
upright from the top, keeping the handle
on the side with the holes. Repeat this
process for the front upright assembling
AD2 to it on the right floor support (AC3).
Attach a rubber stop to the holes provided
at the top of the left and right chrome tube
using four flathead screws (M5x15).
• Take the left rear upright (AG2) and
stand it over the protruding bolts on the left
floor support (AC2) , making sure the
horizontal holes face inward of the
machine. Secure using a flat washer
(10.2x22x2), lock washer (10.2x18.4x2.5),
and an acorn nut (M10) on each bolt end.
Repeat this process for right rear upright
(AG3) on the right floor support (AC3).
Make sure the horizontal holes face the
outside. Attach two accessory hooks
(AQ1) to the left rear upright (AG2) with
four flathead screws (M5x15). Attach the
weight storage post with a lock washer
(10.2x18.4x2.5), a flat washer
(10.2x22x2), and a bolt (M10x70).
Attach the two plastic snap hooks (Q18)
to the outside of the right rear upright (AG3)
with four round head bolts (M5x15).
10
• Place the left stabilizer support (AG4)
over the protruding bolt ends on left side
of center floor support (AC1). Do not
secure that connection until later. Slide two
bolts (M10x70) with flat washers
(10.2x22x2) through holes in left rear
upright (AG2) and stabilizer support. Slide
another flat washer onto each bolt and
secure using an nylon nut (M10). Now,
secure the stabilizer to the protruding bolt
ends using a flat washer (10.2x22x2),
lock washer (10.2x18.4x2.5) and an
acorn nut (M10). Repeat this process for
the right stabilizer support (AG5).
AB4
AB4
AB2
AB1
AB3
B21
AB5
AB2
STEP
3
PINK BAG
• Place the top left frame (AB4) on the left
side uprights (AG1 & AG2), with the
protruding bolt ends going through holes
in the left rear upright (AG2). Slide a flat
washer (10.2x22x2) and lock washer
(10.2x18.4x2.5) over each bolt end, and
secure with an acorn nut (M10). Secure
two bolts (M10x100) with a lock washer
(10.2x18.4x2.5) and a flat washer
(10.2x22x2) through holes over the top of
front chrome upright (AG1). Repeat this
process for top right frame (AB5).
• Place the top rear frame (AB2) up
against the back of the top left and right
frames (AB4 & AB5). Insert two bolts
(M10x70) with flat washers (10.2x22x2)
through the holes on both sides of top
AB3
B21
AB1
AB5
frames, and secure the connection with
another flat washer on each bolt, and a
nylon nut (M10).
• Take the top center pulley support (AB1)
with the pulley bracket side down, place
the holes on the short end over the middle
holes in top rear frame (AB2). Secure in
place by sliding two bolts (M10x70) with
flat washers (10.2x22x2) through the
holes. Slide another flat washer onto each
bolt and tighten with a nylon nut (M10).
• Grab the top front frame (AB3) and
align the holes in the center with the holes
in top center pulley support (AB1). Slide
two bolts (M10x70) with flat washers
(10.2x22x2) through the holes, placing
another flat washer onto the bolts and
securing with a nylon nut (M10). To connect
to both left and right top frames (AB4 &
AB5), slide a bolt (M10x70) with a lock
washer (10.2x18.4x2.5) and flat washer
(10.2x22x2) through the front holes in the
connection points (See diagram for
clarification). For other hole, use a bolt
(M10x70) with a flat washer (10.2x22x2)
and connect other side of bolt using another
flat washer and a nylon nut (M10).
Tighten the two front center bolts.
11
• Attach the top front frame cover (B21) to
the top front frame (AB3) using two
bolts (M8x20) and two flat washers
(8.4x15.5x1.6).
STEP
4
GREEN BAG
• Place the two rubber bumpers (Q05)
over the holes for the guide rods in center
floor support (AC1). With the horizontal
holes at the bottom, slide the guide rods
through the rubber bumpers and into center
floor support. Let the guide rods tilt forward.
Slide each of the 15 weight plates over
both of the guide rods on top of one another.
Place the header weight plate over both
guide rods on top of other weight plates.
Slide a travel limiter ring on the left guide
rod, tightening the ring 10.5” (bottom
edge of ring) from the top.
• Make sure rubber guide rod sleeves are
in place in top holes of the center pulley
support(AB1). Lift the guide rods up until
holes in guide rods are lined up with holes
in center floor support. Slide a bolt
(M8x50) with a flat washer (8.4x15.5x1.6)
through each guide rod, securing bolt with
another flat washer and nylon nut (M8).
Tighten all hardware (horizontal hardware
first, then vertical hardware).
12
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